Komatsu PC09-1 Hydraulic Excavator Operation and Maintenance Manual SEAM044502T

Description

• Model List:
  • PC09-1 Hydraulic Excavator

• 1. MAIN MENU
• 2. COVER
• 3. FOREWARD
• 3.1. FOREWORD
• 3.2. SAFETY INFORMATION
• 3.3. INTRODUCTION
• 3.3.1. DIRECTIONS OF MACHINE
• 3.4. PRODUCT INFORMATION
• 3.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 3.4.2. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
• 3.4.3. EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION
• 3.4.4. SERVICE METER LOCATION
• 3.4.5. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 4. CONTENTS
• 5. SAFETY
• 5.1. SAFETY INFORMATION
• 5.2. SAFETY LABELS
• 5.2.1. LOCATION OF SAFETY LABELS
• 5.2.2. SAFETY LABELS
• 5.3. SAFETY INFORMATION
• 5.3.1. SAFETY RULES
• 5.3.2. IF ABNORMALITIES ARE FOUND
• 5.3.3. WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
• 5.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 5.3.5. SAFETY EQUIPMENT
• 5.3.6. KEEP MACHINE CLEAN
• 5.3.7. OPERATORS SEAT EQUIPMENT
• 5.3.8. LEAVING OPERATORS SEAT WITH LOCK
• 5.3.9. HANDRAILS AND STEPS
• 5.3.10. MOUNTING AND DISMOUNTING
• 5.3.11. NO PERSONS ON ATTACHMENTS
• 5.3.12. BURN PREVENTION
• 5.3.13. FIRE PREVENTION AND EXPLOSION PREVENTION
• 5.3.14. ACTION IF FIRE OCCURS
• 5.3.15. FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
• 5.3.16. ATTACHMENT INSTALLATION
• 5.3.17. ATTACHMENT COMBINATIONS
• 5.3.18. UNAUTHORIZED MODIFICATIONS
• 5.3.19. SAFETY AT JOBSITE
• 5.3.20. WORKING ON LOOSE GROUND
• 5.3.21. DISTANCE TO HIGH VOLTAGE CABLES
• 5.3.22. ENSURE GOOD VISIBILITY
• 5.3.23. VENTILATION FOR ENCLOSED AREA
• 5.3.24. SIGNALMANS SIGNAL AND SIGNS
• 5.3.25. ASBESTOS DUST HAZARD PREVENTION
• 5.4. SAFETY MACHINE OPERATION
• 5.4.1. STARTING ENGINE
• 5.4.1.1. CHECKS BEFORE STARTING ENGINE
• 5.4.1.2. SAFETY RULES FOR STARTING ENGINE
• 5.4.1.3. STARTING ENGINE IN COLD WEATHER
• 5.4.2. OPERATION
• 5.4.2.1. CHECKS BEFORE OPERATION
• 5.4.2.2. SAFETY RULES FOR CHANGING MACHINE DIRECTIONS
• 5.4.2.3. SAFETY RULES FOR TRAVELING
• 5.4.2.4. TRAVELING ON SLOPES
• 5.4.2.5. OPERATIONS ON SLOPES
• 5.4.2.6. PROHIBITED OPERATIONS
• 5.4.2.7. OPERATIONS ON SNOW
• 5.4.2.8. PARKING MACHINE
• 5.4.3. TRANSPORTATION
• 5.4.3.1. LOADING AND UNLOADING
• 5.4.3.2. SHIPPING THE MACHINE
• 5.4.4. BATTERY
• 5.4.4.1. BATTERY HAZARD PREVENTION
• 5.4.4.2. STARTING ENGINE WITH BOOSTER CABLES
• 5.4.5. TOWING
• 5.4.5.1. SAFETY RULES FOR TOWING
• 5.4.6. LIFTING OBJECTS WITH BUCKET
• 5.4.6.1. SAFETY RULES FOR LIFTING OBJECTS
• 5.5. SAFETY MAINTENANCE INFORMATION
• 5.5.1. WARNING TAG
• 5.5.2. KEEP WORK PLACE CLEAN AND TIDY
• 5.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 5.5.4. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
• 5.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 5.5.6. PROPER TOOLS
• 5.5.7. PERSONNEL
• 5.5.8. ATTACHMENTS
• 5.5.9. WORK UNDER THE MACHINE
• 5.5.10. NOISE
• 5.5.11. WHEN USING HAMMER
• 5.5.12. WELDING WORKS
• 5.5.13. REMOVING BATTERY TERMINALS
• 5.5.14. SAFETY FIRST WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
• 5.5.15. SAFETY RULES FOR HIGHPRESSURE OIL
• 5.5.16. SAFETY HANDLING HIGHPRESSURE HOSES
• 5.5.17. WASTE MATERIALS
• 5.5.18. COMPRESSED AIR
• 5.5.19. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 6. OPERATION
• 6.1. MACHINE VIEW ILLUSTRATIONS
• 6.1.1. OVERALL MACHINE VIEW
• 6.1.2. CONTROLS AND GAUGES
• 6.2. DETAILED CONTROLS AND GAUGES
• 6.2.1. METERS,LAMPS
• 6.2.2. SWITCHES
• 6.2.3. CONTROL LEVERS AND PEDALS
• 6.2.4. VARIABLE BLADE
• 6.2.5. ENGINE HOOD
• 6.2.6. FUSE
• 6.2.7. BLOCK FUSE
• 6.2.8. OPERATION MANUAL STORAGE
• 6.3. MACHINE OPERATIONS AND CONTROLS
• 6.3.1. BEFORE STARTING ENGINE
• 6.3.2. STARTING ENGINE
• 6.3.3. AFTER STARTING ENGINE
• 6.3.4. STOPPING THE ENGINE
• 6.3.5. CHECK AFTER SHUT OFF ENGINE
• 6.3.6. MACHINE OPERATION
• 6.3.7. STEERING THE MACHINE
• 6.3.8. SWINGING
• 6.3.9. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 6.3.10. PROHIBITED OPERATIONS
• 6.3.11. GENERAL OPERATION INFORMATION
• 6.3.12. TRAVELING ON SLOPES
• 6.3.13. ESCAPE FROM MUD
• 6.3.14. WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR
• 6.3.15. BUCKET REPLACEMENT
• 6.3.16. PARKING MACHINE
• 6.3.17. MACHINE INSPECTION AFTER DAILY WORK
• 6.3.18. RUBBER SHOES (MACHINE WITH RUBBER SHOES ONLY)
• 6.4. TRANSPORTATION
• 6.4.1. TRANSPORTATION PROCEDURE
• 6.4.2. LOADING AND UNLOADING WITH TRAILER
• 6.4.3. LIFTING MACHINE
• 6.4.4. SHIPPING MACHINE INFORMATION
• 6.5. COLD WEATHER OPERATION
• 6.5.1. COLD WEATHER OPERATION INFORMATION
• 6.5.2. AFTER DAILY WORK COMPLETION
• 6.5.3. AFTER COLD WEATHER SEASON
• 6.6. LONG TERM STORAGE
• 6.6.1. BEFORE STORAGE
• 6.6.2. DURING STORAGE
• 6.6.3. AFTER STORAGE
• 6.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 6.7. TROUBLES AND ACTIONS
• 6.7.1. RUNNING OUT OF FUEL
• 6.7.2. PHENOMENA THAT ARE NOT FAILURES
• 6.7.3. TOWING THE MACHINE
• 6.7.4. SEVERE JOB CONDITION
• 6.7.5. DISCHARGED BATTERY
• 6.7.6. OTHER TROUBLE
• 7. MAINTENANCE
• 7.1. MAINTENANCE INFORMATION
• 7.2. LUBRICANTS, COOLANT AND FILTERS
• 7.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 7.2.2. ELECTRIC SYSTEM MAINTENANCE
• 7.3. WEAR PARTS
• 7.3.1. WEAR PARTS LIST
• 7.4. LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS
• 7.4.1. PROPER SELECTION
• 7.5. TIGHTENING TORQUE SPECIFICATIONS
• 7.5.1. TIGHTENING TORQUE LIST
• 7.6. SAFETY CRITICAL PARTS
• 7.6.1. SAFETY CRITICAL PARTS LIST
• 7.7. MAINTENANCE SCHEDULE
• 7.7.1. MAINTENANCE SCHEDULE CHART
• 7.7.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 7.8. MAINTENANCE PROCEDURE
• 7.8.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 7.8.1.1. REPLACE FUEL FILTER ELEMENT
• 7.8.1.2. REPLACE ENGINE OIL FILTER CARTRIDGE
• 7.8.1.3. CHECK ENGINE VALVE CLEARANCE, ADJUST
• 7.8.2. WHEN REQUIRED
• 7.8.2.1. CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
• 7.8.2.2. CLEAN INSIDE OF COOLING SYSTEM
• 7.8.2.3. CHECK LEVEL OF BATTERY ELECTROLYTE
• 7.8.2.4. CHECK RUBBER SHOES
• 7.8.2.5. CHECK AND ADJUST RUBBER SHOE TENSION
• 7.8.2.6. REPLACE RUBBER SHOES
• 7.8.2.7. DRAIN WATER AND SEDIMENT FROM FUEL TANK
• 7.8.3. CHECK BEFORE STARTING
• 7.8.4. EVERY 100 HOURS MAINTENANCE
• 7.8.4.1. LUBRICATING
• 7.8.5. EVERY 250 HOURS MAINTENANCE
• 7.8.5.1. LUBRICATING
• 7.8.5.2. REPLACE ENGINE OIL IN ENGINE OIL PAN
• 7.8.5.3. CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
• 7.8.5.4. REPLACE HYDRAULIC OIL FILTER CARTRIDGE
• 7.8.5.5. CHECK AND ADJUST COOLING FAN BELT TENSION
• 7.8.6. EVERY 500 HOURS MAINTENANCE
• 7.8.6.1. LUBRICATING
• 7.8.6.2. REPLACE ENGINE OIL FILTER CARTRIDGE
• 7.8.6.3. REPLACE FUEL FILTER ELEMENT
• 7.8.6.4. CLEAN AND INSPECT RADIATOR FINS AND OIL COOLER FINS
• 7.8.6.5. REPLACE FUEL FEED PUMP PREFILTER
• 7.8.7. EVERY 1000 HOURS MAINTENANCE
• 7.8.7.1. CHANGE OIL IN FINAL DRIVE CASE
• 7.8.8. EVERY 2000 HOURS MAINTENANCE
• 7.8.8.1. CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER
• 7.8.8.2. CHECK ALTERNATOR, STARTING MOTOR
• 7.8.8.3. CHECK ENGINE VALVE CLEARANCE, ADJUST
• 8. SPECIFICATIONS
• 8.1. SPECIFICATIONS
• 9. ATTACHMENTS, OPTIONS
• 9.1. ATTACHMENTS AND OPTIONS GENERAL INFORMATION
• 9.1.1. SAFETY FIRST
• 9.1.2. ATTACHMENT INSTALLATION
• 9.2. BUCKET WITH HOOK
• 9.2.1. HOOK CONDITION
• 9.2.2. PROHIBITED OPERATIONS
• 9.3. ATTACHMENT GUIDE
• 9.3.1. ATTACHMENT COMBINATIONS
• 9.4. HANDLING ARM WITH BUILTIN BREAKER
• 9.4.1. BUCKET POSTURE
• 9.4.2. REMOVING AND INSTALLING CHISEL
• 9.4.3. PROCEDURE FOR BREAKER OPERATIONS
• 9.4.4. PRECAUTIONS WHEN CARRYING OUT BREAKER OPERATIONS
• 9.4.5. STOWING CHISEL, DUMMY CHISEL
• 9.4.6. PRECAUTIONS WHEN CARRYING OUT BUCKET OPERATIONS
• 9.4.7. HANDLING DUMMY LINK
• 9.4.8. CHECK BEFORE STARTING
• 9.4.9. SPECIFICATIONS
• 9.5. HANDLING BUCKET COUPLER
• 9.5.1. PROCEDURE FOR REMOVING BUCKET
• 9.5.2. PROCEDURE FOR INSTALLING BUCKET
• 9.6. RECOMMENDED ATTACHMENT OPERATIONS
• 9.6.1. HYDRAULIC BREAKER
• 10. INDEX