Komatsu PC160LC-8, PC190LC-8, PC190NLC-8 Hydraulic Excavator Operation and Maintenance Manual UENAM00773

Description

• Model List:
  • PC160LC-8 Hydraulic Excavator
  • PC190LC-8 Hydraulic Excavator
  • PC190NLC-8 Hydraulic Excavator

• 1. FOREWORD
• 1.1. FOREWORD
• 1.2. SAFETY INFORMATION
• 1.2.1. NOISE (PC160LC)
• 1.2.2. NOISE (PC190LC,190NLC)
• 1.2.3. Vibration levels for PC160 and PC1908
• 1.3. INTRODUCTION
• 1.3.1. DEMOLITION WORK
• 1.3.2. DIRECTIONS OF MACHINE
• 1.3.3. OPERATOR PROTECTIVE STRUCTURE
• 1.3.4. VISIBILITY FOR OPERATOR
• 1.3.5. BREAKINGIN THE NEW MACHINE
• 1.4. PRODUCT INFORMATION
• 1.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 1.4.2. EPA REGULATIONS, ENGINE NUMBER PLATE
• 1.4.3. SERVICE METER LOCATION
• 1.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 1.4.5. MACHINE SERIAL PLATE
• 1.4.6. DECLARATION OF CONFORMITY
• 1.4.7. ATTACHMENTS AND OPTIONS
• 1.4.8. LOCATION OF SAFETY LABELS
• 1.4.9. SAFETY LABELS
• 1.5. SAFETY INFORMATION
• 1.5.1. SAFETY RULES
• 1.5.2. IF PROBLEMS ARE FOUND
• 1.5.3. WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
• 1.5.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 1.5.5. SAFETY EQUIPMENT
• 1.5.6. KEEP MACHINE CLEAN
• 1.5.7. KEEP OPERATORS COMPARTMENT CLEAN
• 1.5.8. LEAVING OPERATORS SEAT WITH LOCK
• 1.5.9. HANDRAILS AND STEPS
• 1.5.10. MOUNTING AND DISMOUNTING
• 1.5.11. LIFTING OF PERSONNEL PROHIBITED
• 1.5.12. NO PERSONS ON ATTACHMENTS
• 1.5.13. DO NOT GET CAUGHT IN ARTICULATED PORTION
• 1.5.14. BURN PREVENTION
• 1.5.15. ACTION IF FIRE OCCURS
• 1.5.16. WINDSHIELD WASHER FLUID
• 1.5.17. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
• 1.5.18. FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
• 1.5.19. ACTIONS IN THE EVENT OF DAMAGE TO SAFETY STRUCTURES
• 1.5.20. ATTACHMENT INSTALLATION
• 1.5.21. ATTACHMENT COMBINATIONS
• 1.5.22. CAB WINDOW GLASSES
• 1.5.23. UNAUTHORIZED MODIFICATIONS
• 1.5.24. SAFETY AT JOBSITE
• 1.5.25. WORKING ON LOOSE GROUND
• 1.5.26. DISTANCE TO HIGH VOLTAGE CABLES
• 1.5.27. ENSURE GOOD VISIBILITY
• 1.5.28. VENTILATION FOR ENCLOSED AREA
• 1.5.29. SIGNALMANS SIGNAL AND SIGNS
• 1.5.30. EMERGENCY EXIT FROM OPERATORS CAB
• 1.5.31. ELECTROMAGNETIC INTERFERENCE
• 1.5.32. ASBESTOS DUST HAZARD PREVENTION
• 1.6. SAFETY MACHINE OPERATION
• 1.6.1. STARTING ENGINE
• 1.6.2. OPERATION
• 1.6.3. TRANSPORTATION
• 1.6.4. TURN THE BATTERY DISCONNECT SWITCH TO THE OFF POSITION
• 1.6.5. BATTERY
• 1.6.6. TOWING
• 1.6.7. LIFTING OBJECTS WITH BUCKET
• 1.7. SAFETY MAINTENANCE INFORMATION
• 1.7.1. WARNING TAG
• 1.7.2. KEEP WORK PLACE CLEAN AND TIDY
• 1.7.3. STABILITY
• 1.7.4. GUARDS
• 1.7.5. END OF SERVICE LIFE
• 1.7.6. APPOINT LEADER WHEN WORKING WITH OTHERS
• 1.7.7. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
• 1.7.8. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 1.7.9. PROPER TOOLS
• 1.7.10. ACCUMULATOR
• 1.7.11. HANDLING GAS SPRING
• 1.7.12. PERSONNEL
• 1.7.13. ATTACHMENTS
• 1.7.14. WORK UNDER THE MACHINE
• 1.7.15. NOISE
• 1.7.16. WHEN USING HAMMER
• 1.7.17. WELDING WORKS
• 1.7.18. SAFETY FIRST WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
• 1.7.19. DO NOT DISASSEMBLE RECOIL SPRINGS
• 1.7.20. SAFETY RULES FOR HIGHPRESSURE OIL
• 2. OPERATION
• 2.1. MACHINE VIEW ILLUSTRATIONS
• 2.1.1. OVERALL MACHINE VIEW
• 2.1.2. CONTROLS AND GAUGES
• 2.2. DETAILED CONTROLS AND GAUGES
• 2.2.1. MONITORING SYSTEM
• 2.2.2. SWITCHES
• 2.2.3. DIESEL PARTICULATE FILTER (DPF) MONITOR
• 2.2.4. CONTROL LEVERS AND PEDALS
• 2.2.5. CEILING WINDOW
• 2.2.6. WINDSHIELD
• 2.2.7. EMERGENCY ESCAPE HAMMER
• 2.2.8. DOOR LOCK
• 2.2.9. CAPS AND COVERS WITH LOCK
• 2.2.10. DRINK BOX
• 2.2.11. MAGAZINE BOX
• 2.2.12. ASHTRAY
• 2.2.13. AIR CONDITIONER CONTROLS
• 2.2.14. BATTERY DISCONNECT SWITCH
• 2.2.15. RADIO
• 2.2.16. AUXILIARY ELECTRIC POWER
• 2.2.17. FUSE
• 2.2.18. FUSIBLE LINK
• 2.2.19. CONTROLLER
• 2.2.20. TOOL BOX
• 2.2.21. GREASE GUN HOLDER
• 2.3. MACHINE OPERATIONS AND CONTROLS
• 2.3.1. BEFORE STARTING ENGINE
• 2.3.2. REFUELLING PUMP
• 2.3.3. STARTING ENGINE
• 2.3.4. AFTER STARTING ENGINE
• 2.3.5. STOPPING THE ENGINE
• 2.3.6. MACHINE OPERATION
• 2.3.7. STEERING THE MACHINE
• 2.3.8. SWINGING
• 2.3.9. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 2.3.10. WORKING MODE
• 2.3.11. PROHIBITED OPERATIONS
• 2.3.12. GENERAL OPERATION INFORMATION
• 2.3.13. TRAVELLING ON SLOPES
• 2.3.14. ESCAPE FROM MUD
• 2.3.15. RECOMMENDED APPLICATIONS
• 2.3.16. BUCKET REPLACEMENT AND INVERSION
• 2.3.17. PARKING MACHINE
• 2.3.18. MACHINE INSPECTION AFTER DAILY WORK
• 2.3.19. LOCKING
• 2.4. TRANSPORTATION
• 2.4.1. TRANSPORTATION PROCEDURE
• 2.4.2. LOADING AND UNLOADING WITH TRAILER
• 2.4.3. LIFTING MACHINE
• 2.5. COLD WEATHER OPERATION
• 2.5.1. COLD WEATHER OPERATION INFORMATION
• 2.5.2. AFTER DAILY WORK COMPLETION
• 2.5.3. AFTER COLD WEATHER SEASON
• 2.6. LONG TERM STORAGE
• 2.6.1. BEFORE STORAGE
• 2.6.2. DURING STORAGE
• 2.6.3. AFTER STORAGE
• 2.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 2.7. TROUBLES AND ACTIONS
• 2.7.1. RUNNING OUT OF FUEL
• 2.7.2. PHENOMENA THAT ARE NOT FAILURES
• 2.7.3. TOWING THE MACHINE
• 2.7.4. LIGHTWEIGHT TOWING HOLE
• 2.7.5. SEVERE JOB CONDITION
• 2.7.6. DISCHARGED BATTERY
• 2.7.7. OTHER TROUBLE
• 3. MAINTENANCE
• 3.1. MAINTENANCE INFORMATION
• 3.2. OUTLINE OF SERVICE
• 3.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 3.2.2. ELECTRICAL SYSTEM MAINTENANCE
• 3.3. WEAR PARTS
• 3.3.1. WEAR PARTS LIST
• 3.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 3.4.1. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 3.5. TIGHTENING TORQUE SPECIFICATIONS
• 3.5.1. TIGHTENING TORQUE LIST
• 3.6. SAFETY CRITICAL PARTS
• 3.6.1. SAFETY CRITICAL PARTS LIST
• 3.7. MAINTENANCE SCHEDULE
• 3.7.1. MAINTENANCE SCHEDULE CHART
• 3.7.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 3.8. MAINTENANCE PROCEDURE
• 3.8.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 3.8.2. INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS)
• 3.8.3. WHEN REQUIRED
• 3.8.4. CHECK BEFORE STARTING
• 3.8.5. EVERY 100 HOURS MAINTENANCE
• 3.8.6. EVERY 250 HOURS MAINTENANCE
• 3.8.7. EVERY 500 HOURS MAINTENANCE
• 3.8.8. EVERY 1000 HOURS MAINTENANCE
• 3.8.9. EVERY 2000 HOURS MAINTENANCE
• 3.8.10. EVERY 4000 HOURS MAINTENANCE
• 3.8.11. EVERY 5000 HOURS MAINTENANCE
• 3.8.12. EVERY 8000 HOURS MAINTENANCE
• 3.9. AUTOMATIC GREASE SYSTEM
• 3.9.1. Indication on the incab display
• 3.10. END OF SERVICE LIFE
• 4. SPECIFICATIONS
• 4.1. SPECIFICATIONS
• 4.1.1. PC160LC8, PC190LC8,PC190NLC8
• 4.1.2. WORKING RANGE 1PC BOOM
• 4.1.3. WORKING RANGE 2PC BOOM
• 4.1.4. EXPLANATION OF LIFTING CAPACITY CHART 1PIECE BOOM (PC160LC8, PC190LC8, PC190NLC8)
• 4.1.5. EXPLANATION OF LIFTING CAPACITY CHART 2PIECE BOOM (PC160LC8, PC190LC8, PC190NLC8)
• 4.2. SPECIFICATIONS
• 4.2.1. PC160LGP8
• 4.2.2. EXPLANATION OF LIFTING CAPACITY CHART 1PIECE BOOM (PC160LGP8)
• 5. ATTACHMENTS AND OPTIONS
• 5.1. GENERAL PRECAUTIONS FOR SAFETY
• 5.1.1. PRECAUTIONS WHEN SELECTING
• 5.1.2. READ THE INSTRUCTION MANUAL THOROUGHLY
• 5.1.3. PRECAUTIONS WHEN REMOVING OR INSTALLING
• 5.1.4. PRECAUTIONS WHEN USING
• 5.1.5. SPECIFICATIONS
• 5.1.6. ARM/PIN INFORMATION PC160/1908
• 5.2. HYDRAULIC QUICK COUPLER PIPING
• 5.2.1. LOCATIONS
• 5.2.2. OPERATION
• 5.3. BUCKET WITH HOOK
• 5.3.1. HOOK CONDITION
• 5.3.2. PROHIBITED OPERATIONS
• 5.4. MACHINE READY FOR ATTACHMENTS
• 5.4.1. EXPLANATION OF COMPONENTS
• 5.4.2. ATTACHMENT REMOVAL AND INSTALLATION
• 5.4.3. ATTACHMENT OPERATIONS
• 5.4.4. LONG TERM STORAGE
• 5.5. ATTACHMENT GUIDE
• 5.5.1. ATTACHMENT COMBINATIONS
• 5.5.2. TRACK SHOES SELECTION
• 5.5.3. BUCKET TEETH SELECTION
• 5.6. RECOMMENDED ATTACHMENT OPERATIONS
• 5.6.1. HYDRAULIC BREAKER
• 5.7. HANDLING MACHINES EQUIPPED WITH KOMTRAX
• 5.7.1. BASIC PRECAUTIONS
• 5.8. PC160LC8 PC190LC8 PC190NLC8 2PIECE BOOM
• 5.8.1. FEATURES OF 2PIECE BOOM ARM
• 5.8.2. OPERATION
• 5.8.3. TRANSPORTATION
• 5.8.4. LUBRICATING