Komatsu PC210-10, PC210LC-10 Hydraulic Excavator Operation and Maintenance Manual UENAM00906

Description

• Model List:
  • PC210-10 Hydraulic Excavator
  • PC210LC-10 Hydraulic Excavator

• 1. FOREWORD
• 1.1. FOREWORD
• 1.2. SAFETY INFORMATION
• 1.2.1. NOISE (PC21010, PC210LC10)
• 1.3. INTRODUCTION
• 1.3.1. DEMOLITION WORK
• 1.3.2. DIRECTIONS OF MACHINE
• 1.3.3. OPERATOR PROTECTIVE STRUCTURE
• 1.3.4. VISIBILITY FOR OPERATOR
• 1.4. PRODUCT INFORMATION
• 1.4.1. PRODUCT IDENTIFICATION NUMBER (PIN) / MACHINE SERIAL NO. PLATE
• 1.4.2. EPA REGULATIONS, ENGINE NUMBER PLATE
• 1.4.3. SERVICE METER LOCATION
• 1.4.4. YOUR MACHINE SERIAL NUMBER AND DISTRIBUTOR
• 1.4.5. LOCATION OF SAFETY LABELS
• 1.4.6. SAFETY LABELS
• 1.5. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 1.5.1. PRECAUTIONS BEFORE STARTING ENGINE
• 1.5.2. PREPARATIONS FOR SAFE OPERATION
• 1.5.3. FIRE PREVENTION
• 1.5.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 1.5.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
• 1.5.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
• 1.5.7. PROTECTION AGAINST FALLING, FLYING OR INTRUDING OBJECTS
• 1.5.8. ACTIONS IN THE EVENT OF DAMAGE TO SAFETY STRUCTURES
• 1.5.9. UNAUTHORIZED MODIFICATION
• 1.5.10. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
• 1.5.11. PRECAUTIONS RELATED TO CAB GLASS
• 1.5.12. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 1.6. PRECAUTIONS FOR OPERATION
• 1.6.1. PRECAUTIONS FOR JOBSITE
• 1.7. SAFETY MACHINE OPERATION
• 1.7.1. STARTING ENGINE
• 1.7.2. WHEN OPERATING
• 1.7.3. TRANSPORTATION
• 1.7.4. TOWING
• 1.7.5. LIFTING OBJECTS WITH BUCKET LINK LIFTING DEVICE (OPTIONAL EQUIPMENT)
• 1.7.6. SAFETY RULES FOR LIFTING OBJECTS
• 1.8. PRECAUTIONS FOR MAINTENANCE
• 1.8.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
• 1.8.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 2. OPERATION
• 2.1. GENERAL VIEW
• 2.1.1. GENERAL VIEW OF MACHINE
• 2.1.2. GENERAL VIEW OF CAB
• 2.1.3. GENERAL VIEW OF CONTROLS AND GAUGES
• 2.2. EXPLANATION OF COMPONENTS
• 2.2.1. MACHINE MONITOR
• 2.2.2. SWITCHES
• 2.2.3. CONTROL LEVERS AND PEDALS
• 2.2.4. CEILING WINDOW
• 2.2.5. OPENING AND CLOSING CAB FRONT WINDOW
• 2.2.6. EMERGENCY ESCAPE HAMMER
• 2.2.7. DOOR LOCK
• 2.2.8. CAB DOOR HINGE
• 2.2.9. OPENING AND CLOSING ENGINE HOOD
• 2.2.10. CAPS AND COVERS WITH LOCK
• 2.2.11. DRINK BOX
• 2.2.12. MAGAZINE BOX
• 2.2.13. CUP HOLDER
• 2.2.14. ASHTRAY
• 2.2.15. HANDLING AIR CONDITIONER
• 2.2.16. HANDLING RADIO
• 2.2.17. SPACE FOR RADIO CASSETTE
• 2.2.18. AUXILIARY ELECTRIC POWER
• 2.2.19. FUSE
• 2.2.20. FUSIBLE LINK
• 2.2.21. CONTROLLER
• 2.2.22. TOOL BOX
• 2.2.23. GREASE PUMP HOLDER
• 2.2.24. FIRE EXTINGUISHER
• 2.2.25. BATTERY DISCONNECT SWITCH
• 2.2.26. SYSTEM OPERATING LAMP
• 2.2.27. HANDLING KDPF
• 2.2.28. HANDLING KCCV
• 2.2.29. HANDLING MACHINES EQUIPPED WITH KOMTRAX
• 2.3. MACHINE OPERATIONS AND CONTROLS
• 2.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
• 2.3.2. STARTING ENGINE
• 2.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 2.3.4. STOPPING ENGINE
• 2.3.5. MACHINE OPERATION
• 2.3.6. STEERING MACHINE
• 2.3.7. SWINGING MACHINE
• 2.3.8. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 2.3.9. WORKING MODE
• 2.3.10. PROHIBITED OPERATIONS
• 2.3.11. RULES FOR OPERATION
• 2.3.12. TRAVELLING ON SLOPES
• 2.3.13. ESCAPE FROM MUD
• 2.3.14. RECOMMENDED APPLICATIONS
• 2.3.15. REPLACING AND INVERTING BUCKET
• 2.3.16. WHEN PARKING MACHINE
• 2.3.17. AFTER DAILY WORK COMPLETION
• 2.3.18. LOCKING
• 2.4. TRANSPORTATION
• 2.4.1. TRANSPORTATION PROCEDURE
• 2.4.2. LOADING AND UNLOADING WITH TRAILER
• 2.4.3. LIFTING MACHINE
• 2.5. COLD WEATHER OPERATION
• 2.5.1. COLD WEATHER OPERATION INFORMATION
• 2.5.2. AFTER DAILY WORK COMPLETION
• 2.5.3. AFTER COLD WEATHER SEASON
• 2.6. LONGTERM STORAGE
• 2.6.1. BEFORE STORAGE
• 2.6.2. DURING STORAGE
• 2.6.3. AFTER STORAGE
• 2.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 2.7. TROUBLES AND ACTIONS
• 2.7.1. RUNNING OUT OF FUEL
• 2.7.2. PHENOMENA THAT ARE NOT FAILURES
• 2.7.3. TOWING MACHINE
• 2.7.4. LIGHTWEIGHT TOWING HOLE
• 2.7.5. SEVERE JOB CONDITION
• 2.7.6. DISCHARGED BATTERY
• 2.7.7. OTHER TROUBLE
• 3. MAINTENANCE
• 3.1. RULES FOR MAINTENANCE
• 3.1.1. SERVICE METER READING
• 3.1.2. KOMATSU GENUINE REPLACEMENT PARTS
• 3.1.3. KOMATSU GENUINE LUBRICANTS
• 3.1.4. ALWAYS USE CLEAN WASHER FLUID
• 3.1.5. FRESH AND CLEAN LURICANTS
• 3.1.6. CHECK DRAINED OIL AND USED FILTER
• 3.1.7. FUEL STRAINER
• 3.1.8. WELDING INSTRUCTIONS
• 3.1.9. DO NOT DROP THINGS INSIDE MACHINE
• 3.1.10. DUSTY WORKSITES
• 3.1.11. AVOID MIXING OIL
• 3.1.12. LOCKING INSPECTION COVERS
• 3.1.13. BLEEDING AIR FROM HYDRAULIC CIRCUIT
• 3.1.14. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
• 3.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE
• 3.1.16. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
• 3.1.17. CLOSE ENGINE HOOD SECURELY
• 3.2. OUTLINE OF SERVICE
• 3.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 3.2.2. HANDLING ELECTRICAL COMPONENTS
• 3.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
• 3.3.1. TIGHTENING TORQUE LIST
• 3.4. MAINTENANCE SCHEDULE
• 3.4.1. MAINTENANCE SCHEDULE TABLE
• 3.4.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 3.5. MAINTENANCE SCHEDULE TABLE
• 3.5.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 3.5.2. WHEN REQUIRED
• 3.5.3. CHECKS BEFORE STARTING
• 3.5.4. EVERY 100 HOURS MAINTENANCE
• 3.5.5. EVERY 250 HOURS MAINTENANCE
• 3.5.6. EVERY 500 HOURS MAINTENANCE
• 3.5.7. EVERY 1000 HOURS MAINTENANCE
• 3.5.8. EVERY 2000 HOURS MAINTENANCE
• 3.5.9. EVERY 4000 HOURS MAINTENANCE
• 3.5.10. EVERY 4500 HOURS MAINTENANCE
• 3.5.11. EVERY 5000 HOURS MAINTENANCE
• 3.5.12. EVERY 8000 HOURS MAINTENANCE
• 3.6. END OF SERVICE LIFE
• 4. SPECIFICATIONS
• 4.1. SPECIFICATIONS
• 4.1.1. EXPLANATION OF LIFTING CAPACITY CHART PC210, PC210LC10 1 PIECE BOOM
• 5. ATTACHMENTS AND OPTIONS
• 5.1. GENERAL PRECAUTIONS FOR SAFETY
• 5.1.1. PRECAUTIONS WHEN SELECTING
• 5.1.2. READ THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY
• 5.1.3. PRECAUTIONS WHEN REMOVING OR INSTALLING
• 5.1.4. PRECAUTIONS WHEN USING
• 5.2. HANDLING QUICK COUPLER
• 5.3. AUTOMATIC GREASE SYSTEM
• 5.3.1. CHECK AUTOGREASING SYSTEM
• 5.4. BUCKET WITH HOOK
• 5.4.1. HOOK CONDITION
• 5.4.2. PROHIBITED OPERATIONS
• 5.5. MACHINE READY FOR INSTALLATION OF ATTACHMENT
• 5.5.1. EXPLANATION OF COMPONENTS
• 5.5.2. HYDRAULIC CIRCUIT
• 5.5.3. REMOVAL AND INSTALLATION OF ATTACHMENT
• 5.5.4. ATTACHMENT OPERATIONS
• 5.5.5. LONGTERM STORAGE
• 5.5.6. SPECIFICATIONS
• 5.5.7. ARM/PIN INFORMATION
• 5.6. ATTACHMENTS AND OPTIONS
• 5.6.1. ATTACHMENT COMBINATIONS
• 5.6.2. TRACK SHOES SELECTION
• 5.6.3. BUCKET TEETH SELECTION
• 5.6.4. HANDLING OF RUBBER PAD SHOE AND ROAD LINER
• 5.6.5. HANDLING TRAPEZOIDAL BUCKET
• 5.6.6. HANDLING EXTENSION ARM
• 5.6.7. HANDLING CLAMSHELL BUCKET
• 5.7. RECOMMENDED ATTACHMENT OPERATIONS
• 5.7.1. HYDRAULIC BREAKER
• 6. SUPER LONG FRONT BOOM AND ARM
• 6.1. OPERATION INSTRUCTION FOR SUPER LONG FRONT BOOM AND ARM
• 6.1.1. WORKING MODES
• 6.1.2. CHECKS BEFORE STARTING
• 6.1.3. USING SUPER LONG FRONT
• 6.1.4. METHOD OF WORK PC210LC10 (15 m).
• 6.1.5. WHEN TRAVELLING
• 6.1.6. CONTROL LEVERS, PEDALS
• 6.1.7. TRANSPORT STORAGE OF SUPER LONG FRONT MACHINE
• 6.1.8. WORKING RANGE OF SUPER LONG FRONT
• 6.1.9. LIFTING CAPACITY PC210LC10 (15M) SUPER LONG FRONT
• 6.2. MAINTENANCE
• 6.2.1. SPECIAL SERVICE REQUIREMENTS FOR SUPER LONG FRONT WORK EQUIPMENT
• 6.2.2. EVERY 50 HOURS SERVICE
• 6.2.3. EVERY 100 HOURS SERVICE
• 7. REPLACEMENT PARTS
• 7.1. SAFETY CRITICAL PARTS
• 7.1.1. SAFETY CRITICAL PARTS
• 7.2. CONSUMABLE PARTS
• 7.2.1. CONSUMABLE PARTS LIST
• 7.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 7.3.1. LUBRICATION CHART
• 7.3.2. FUEL, COOLANT, AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
• 7.3.3. RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 8. INDEX