Komatsu PC400LC-5 Hydraulic Excavator Operation and Maintenance Manual CEAM208040

Description

• Model List:
  • PC400LC-5 Hydraulic Excavator

• 1. MAIN MENU
• 2. FORWARD
• 3. SAFETY INFORMATION
• 4. INTRODUCTION
• 5. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 6. CONTENTS
• 7. SAFETY
• 7.1. GENERAL PRECAUTIONS
• 7.2. PRECAUTIONS DURING OPERATION
• 7.2.1. BEFORE STARTING ENGINE
• 7.2.2. OPERATING MACHINE
• 7.2.3. TRANSPORTATION
• 7.2.4. BATTERY
• 7.2.5. TOWING
• 7.2.6. BUCKET WITH HOOK
• 7.3. PRECAUTIONS FOR MAINTENANCE
• 7.3.1. BEFORE CARRYING OUT MAINTENANCE
• 7.3.2. DURING MAINTENANCE
• 7.4. POSITION FOR ATTACHING SAFETY LABELS
• 8. OPERATION
• 8.1. GENERAL VIEW
• 8.1.1. GENERAL VIEW OF MACHINE
• 8.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 8.2. EXPLANATION OF COMPONENTS
• 8.2.1. ELECTRONIC MONITOR AND CONTROL CONSOLE (EMACC)
• 8.2.2. METER
• 8.2.3. SWITCHES
• 8.2.4. CONTROL LEVERS, PEDALS
• 8.2.5. CEILING WINDOW
• 8.2.6. WINDSHIELD
• 8.2.7. DOOR HOLD OPEN LOCK
• 8.2.8. CAP, COVER WITH LOCK
• 8.2.9. DEFROSTER CONTROL
• 8.2.10. STORAGE TRAY
• 8.2.11. ASHTRAY
• 8.2.12. FUSE
• 8.2.13. FUSIBLE LINK
• 8.2.14. HANDLING ACCUMULATOR
• 8.3. OPERATION
• 8.3.1. CHECK BEFORE STARTING
• 8.3.2. STARTING ENGINE
• 8.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 8.3.4. MOVING MACHINE OFF
• 8.3.5. STEERING THE MACHINE
• 8.3.6. STOPPING THE MACHINE
• 8.3.7. SWINGING
• 8.3.8. OPERATION OF WORK EQUIPMENT
• 8.3.9. WORKING MODE SELECTION
• 8.3.10. PROHIBITIONS FOR OPERATION
• 8.3.11. PRECAUTIONS FOR OPERATION
• 8.3.12. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
• 8.3.13. HOW TO ESCAPE FROM MUD
• 8.3.14. WORK POSSIBLE USING HYDRAULIC EXCAVATOR
• 8.3.15. REPLACEMENT AND INVERSION OF BUCKET
• 8.3.16. PARKING MACHINE
• 8.3.17. CHECK AFTER FINISHING WORK
• 8.3.18. STOPPING ENGINE
• 8.3.19. CHECK AFTER STOPPING ENGINE
• 8.3.20. LOCKING AND SECURING MACHINE
• 8.4. TRANSPORTATION
• 8.4.1. LOADING AND UNLOADING MACHINE
• 8.4.2. TRANSPORTING MACHINE
• 8.4.3. PRECAUTIONS FOR TRANSPORTATION
• 8.4.4. DISASSEMBLING MACHINE FOR TRANSPORT
• 8.4.5. PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE
• 8.5. COLD WEATHER OPERATION
• 8.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 8.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 8.5.3. AFTER COLD WEATHER
• 8.6. LONGTERM STORAGE
• 8.6.1. BEFORE STORAGE
• 8.6.2. DURING STORAGE
• 8.6.3. AFTER STORAGE
• 8.6.4. STARTING MACHINE AFrER LONGTERM STORAGE
• 8.7. TROUBLESHOOTING
• 8.7.1. MOVING A DISABLED MACHINE
• 8.7.2. PRECAUTIONS ON PARTICULAR JOBSITES
• 8.7.3. IF BAlTERY IS DISCHARGED
• 8.7.4. STARTING ENGINE WITH BOOSTER CABLE
• 8.7.5. OTHER TROUBLE
• 8.7.6. PHENOMENA THAT ARE NOT FAILURES
• 9. MAINTENANCE
• 9.1. GUIDES TO MAINTENANCE
• 9.2. OUTLINES OF SERVICE
• 9.2.1. OUTLINE OF OIL, FUEL, COOLANT
• 9.2.2. OUTLINE OF ELECTRICAL SYSTEM
• 9.2.3. OUTLINE OF HYDRAULIC SYSTEM
• 9.3. WEAR PARTS LIST
• 9.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 9.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
• 9.4.2. ENGINE OIL SPECIFICATIONS
• 9.4.3. GREASE SPECIFICATIONS
• 9.4.4. DIESEL FUEL SPECIFICATIONS
• 9.4.5. COOLANT SPECIFICATIONS
• 9.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 9.5.1. STANDARD TIGHTENING TORQUE OF BOLTS AND NUTS
• 9.5.2. TIGHTENING TORQUE OF SPLIT FLANGE BOLTS
• 9.5.3. TIGHTENING TORQUE FOR NUTS OF FLARED FllTlNGS
• 9.5.4. UNIT CONVERSIONS
• 9.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 9.7. MAINTENANCE SCHEDULE CHART
• 9.8. SERVICE PROCEDURE
• 9.8.1. SEASONAL PREPARATIONS
• 9.8.2. AIR CLEANING SYSTEM
• 9.8.3. AIR CONDITIONER
• 9.8.4. BELTS
• 9.8.5. BUCKET
• 9.8.6. COOLING SYSTEM
• 9.8.7. ELECTRICAL SYSTEM
• 9.8.8. ENGINE
• 9.8.9. ETHER INJECTOR (IF EQUIPPED)
• 9.8.10. FINAL DRIVE
• 9.8.11. FUEL SYSTEM
• 9.8.12. HYDRAULIC SYSTEM
• 9.8.13. LUBRICATION FITTINGS
• 9.8.14. PTO CASE
• 9.8.15. SEAT BELT
• 9.8.16. SWING MACHINERY
• 9.8.17. TRACKS
• 9.8.18. TURBOCHARGER
• 9.8.19. WALK AROUND INSPECTION
• 9.8.20. WINDOW WASHER
• 10. SPECIFICATIONS
• 10.1. SPECIFICATIONS
• 11. OPTIONS ATTACHMENTS
• 11.1. GENERAL PRECAUTIONS
• 11.1.1. PRECAUTIONS RELATED TO SAFETY
• 11.1.2. PRECAUTIONS WHEN INSTALLING AlTACHMENTS
• 11.2. HANDLING BUCKET WITH HOOK
• 11.2.1. CHECK FOR DAMAGE TO BUCKET WITH HOOK
• 11.2.2. PROHIBITED OPERATIONS
• 11.2.3. PRECAUTIONS DURING OPERATIONS
• 11.3. OPERATING AIR CONDITIONER
• 11.3.1. CONTROL PANEL
• 11.3.2. COOLING
• 11.3.3. HEATING
• 11.3.4. DEHUMIDIFY AND HEATING
• 11.4. RADIO
• 11.4.1. OPERATION
• 11.4.2. CARE AND MAINTENANCE
• 11.4.3. TROUBLESHOOTING
• 11.5. OPTIONAL ELECTRICAL EQUIPMENT
• 11.5.1. INSTALLATION OF OPTIONAL ELECTRICAL EQUIPMENT
• 11.5.2. INSTALLATION OF ADDITIONAL LAMPS
• 11.6. INTRODUCTION OF ATTACHMENTS
• 11.6.1. BUCKET SELECTION
• 11.6.2. BUCKET TEETH SELECTION
• 11.6.3. BUCKET INSTALLATION COMBINATIONS
• 11.6.4. SELECTION OF TRACK SHOES
• 11.6.5. HANDLING THE CLAMSHELL BUCKET
• 11.7. EXTENDING MACHINE SERVICE LIFE
• 11.7.1. HYDRAULIC BREAKER
• 11.7.2. CRUSHER
• 11.7.3. GRAPPLE
• 11.7.4. BUCKET WITH THUMB GRAPPLE
• 11.7.5. ROTATING GRAPPLE
• 11.7.6. SHEAR
• 11.7.7. HYDRAULIC PILE DRIVER
• 11.7.8. HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE