Komatsu PC430-8R Hydraulic Excavator Operation and Maintenance Manual UENAM01541

Description

• Model List:
  • PC430-8R Hydraulic Excavator

• 1. FOREWORD
• 1.1. READ THIS MANUAL
• 1.2. SAFETY INFORMATION
• 1.3. INTRODUCTION
• 1.3.1. USE OF MACHINE
• 1.3.2. DIRECTIONS OF MACHINE
• 1.3.3. VISIBILITY FROM OPERATORS SEAT
• 1.3.4. PROTECTIVE STRUCTURE
• 1.4. PRODUCT INFORMATION
• 1.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 1.4.2. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
• 1.4.3. SERVICE METER LOCATION
• 1.4.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 1.4.5. ATTACHMENTS AND OPTIONS
• 1.4.6. LOCATION OF SAFETY LABELS
• 1.4.7. SAFETY LABELS
• 1.5. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 1.5.1. PRECAUTIONS BEFORE STARTING OPERATION
• 1.5.2. PREPARATIONS FOR SAFE OPERATION
• 1.5.3. FIRE PREVENTION
• 1.5.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 1.5.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
• 1.5.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
• 1.5.7. PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS
• 1.5.8. UNAUTHORIZED MODIFICATION
• 1.5.9. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
• 1.5.10. PRECAUTIONS RELATED TO CAB GLASS
• 1.5.11. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 1.6. PRECAUTIONS FOR OPERATION
• 1.6.1. PRECAUTIONS FOR JOBSITE
• 1.6.2. STARTING ENGINE
• 1.6.3. OPERATION
• 1.6.4. TRANSPORTATION
• 1.6.5. TOWING
• 1.6.6. LIFTING OBJECTS WITH BUCKET
• 1.7. PRECAUTIONS FOR MAINTENANCE
• 1.7.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
• 1.7.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 2. OPERATION
• 2.1. MACHINE VIEW ILLUSTRATIONS
• 2.1.1. OVERALL MACHINE VIEW
• 2.1.2. CONTROLS AND GAUGES
• 2.2. DETAILED CONTROLS AND GAUGES
• 2.2.1. MONITORING SYSTEM
• 2.2.2. SWITCHES
• 2.2.3. CONTROL LEVERS AND PEDALS
• 2.2.4. SUN ROOF
• 2.2.5. WINDSHIELD
• 2.2.6. EMERGENCY ESCAPE HAMMER
• 2.2.7. AIR CONDITIONER CONTROLS
• 2.2.8. RADIO
• 2.2.9. AUXILIARY ELECTRIC POWER
• 2.2.10. FUSE
• 2.2.11. FUSIBLE LINK
• 2.2.12. CONTROLLER
• 2.2.13. TOOL BOX
• 2.2.14. GREASE PUMP HOLDER
• 2.2.15. FIRE EXTINGUISHER
• 2.3. MACHINE OPERATIONS AND CONTROLS
• 2.3.1. BEFORE STARTING ENGINE
• 2.3.2. STARTING ENGINE
• 2.3.3. AFTER STARTING ENGINE
• 2.3.4. STOPPING THE ENGINE
• 2.3.5. MACHINE OPERATION
• 2.3.6. STEERING THE MACHINE
• 2.3.7. SWINGING
• 2.3.8. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 2.3.9. WORKING MODE
• 2.3.10. PROHIBITED OPERATIONS
• 2.3.11. GENERAL OPERATION INFORMATION
• 2.3.12. TRAVELING ON SLOPES
• 2.3.13. ESCAPE FROM MUD
• 2.3.14. RECOMMENDED APPLICATIONS
• 2.3.15. BUCKET REPLACEMENT AND INVERSION
• 2.3.16. PARKING MACHINE
• 2.3.17. MACHINE INSPECTION AFTER DAILY WORK
• 2.3.18. LOCKING
• 2.4. TRANSPORTATION
• 2.4.1. TRANSPORTATION PROCEDURE
• 2.4.2. LOADING AND UNLOADING WITH TRAILER
• 2.4.3. LIFTING MACHINE
• 2.4.4. TRANSPORTATION POSTURE
• 2.4.5. PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE
• 2.5. COLD WEATHER OPERATION
• 2.5.1. COLD WEATHER OPERATION INFORMATION
• 2.5.2. AFTER DAILY WORK COMPLETION
• 2.5.3. AFTER COLD WEATHER SEASON
• 2.6. LONG TERM STORAGE
• 2.6.1. BEFORE STORAGE
• 2.6.2. DURING STORAGE
• 2.6.3. AFTER STORAGE
• 2.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 2.7. TROUBLES AND ACTIONS
• 2.7.1. RUNNING OUT OF FUEL
• 2.7.2. PHENOMENA THAT ARE NOT FAILURES
• 2.7.3. TOWING THE MACHINE
• 2.7.4. LIGHTWEIGHT TOWING HOLE
• 2.7.5. SEVERE JOB CONDITION
• 2.7.6. DISCHARGED BATTERY
• 2.7.7. OTHER TROUBLE
• 3. MAINTENANCE
• 3.1. MAINTENANCE INFORMATION
• 3.2. OUTLINE OF SERVICE
• 3.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 3.2.2. ELECTRIC SYSTEM MAINTENANCE
• 3.3. WEAR PARTS
• 3.3.1. WEAR PARTS LIST
• 3.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 3.4.1. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 3.5. TIGHTENING TORQUE SPECIFICATIONS
• 3.5.1. TIGHTENING TORQUE LIST
• 3.6. SAFETY CRITICAL PARTS
• 3.6.1. SAFETY CRITICAL PARTS LIST
• 3.7. MAINTENANCE SCHEDULE
• 3.7.1. MAINTENANCE SCHEDULE CHART
• 3.7.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 3.8. MAINTENANCE PROCEDURE
• 3.8.1. INITIAL 1000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 1000 HOURS)
• 3.8.2. WHEN REQUIRED
• 3.8.3. CHECK BEFORE STARTING
• 3.8.4. EVERY 50 HOURS MAINTENANCE
• 3.8.5. EVERY 250 HOURS MAINTENANCE
• 3.8.6. EVERY 500 HOURS MAINTENANCE
• 3.8.7. EVERY 1000 HOURS MAINTENANCE
• 3.8.8. EVERY 2000 HOURS MAINTENANCE
• 3.8.9. EVERY 4000 HOURS MAINTENANCE
• 3.8.10. EVERY 5000 HOURS MAINTENANCE
• 3.8.11. EVERY 8000 HOURS MAINTENANCE
• 4. SPECIFICATIONS
• 4.1. SPECIFICATIONS
• 5. ATTACHMENTS AND OPTIONS
• 5.1. GENERAL PRECAUTIONS FOR SAFETY
• 5.1.1. PRECAUTIONS WHEN SELECTING
• 5.1.2. READ THE INSTRUCTION MANUAL THOROUGHLY
• 5.1.3. PRECAUTIONS WHEN REMOVING OR INSTALLING
• 5.1.4. PRECAUTIONS WHEN USING
• 5.2. BUCKET WITH HOOK
• 5.2.1. HOOK CONDITION
• 5.2.2. PROHIBITED OPERATIONS
• 5.3. MACHINE READY FOR ATTACHMENT
• 5.3.1. LOCATIONS
• 5.3.2. HYDRAULIC CIRCUIT
• 5.3.3. ATTACHMENT REMOVAL AND INSTALLATION
• 5.3.4. ATTACHMENT OPERATIONS
• 5.3.5. LONG TERM STORAGE
• 5.3.6. SPECIFICATIONS
• 5.4. ATTACHMENT GUIDE
• 5.4.1. ATTACHMENT COMBINATIONS
• 5.4.2. TRACK SHOES SELECTION
• 5.5. RECOMMENDED ATTACHMENT OPERATIONS
• 5.5.1. HYDRAULIC BREAKER
• 5.6. HANDLING MACHINES EQUIPPED WITH KOMTRAX
• 5.6.1. BASIC PRECAUTIONS