Komatsu PC60-7 Hydraulic Excavator Operation and Maintenance Manual SEAM034106T

Description

• Model List:
  • PC60-7 Hydraulic Excavator

• 1. COVER
• 2. FOREWORD
• 2.1. FOREWORD
• 2.2. SAFETY INFORMATION
• 2.3. INTRODUCTION
• 2.3.1. DIRECTIONS OF MACHINE
• 2.4. PRODUCT INFORMATION
• 2.4.1. MACHINE SERIAL NUMBER PLATE AND ITS LOCATION
• 2.4.2. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
• 2.4.3. SERVICE METER LOCATION
• 2.4.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 2.5. ATTACHMENTS AND OPTIONS
• 3. SAFETY
• 3.1. SAFETY INFORMATION
• 3.2. WARNING LABELS AND PICTOGRAMS
• 3.2.1. WARNING LABELS AND PICTOGRAMS LOCATION
• 3.2.2. WARNING LABELS AND PICTOGRAMS ACTUAL
• 3.3. SAFETY INFORMATION
• 3.3.1. Safety Rules
• 3.3.2. If Abnormalities are Found
• 3.3.3. Working Wear and Personal Protective Items
• 3.3.4. Fire Extinguisher and First Aid Kit
• 3.3.5. Safety Equipment
• 3.3.6. Keep Machine Clean
• 3.3.7. Keep Operators Compartment Clean
• 3.3.8. Leaving Operators Seat with Lock
• 3.3.9. Handrails and Steps
• 3.3.10. Mounting and Dismounting
• 3.3.11. No Persons on Attachments
• 3.3.12. Burn Prevention
• 3.3.13. Fire Prevention and Explosion Prevention
• 3.3.14. Action If Fire Occurs
• 3.3.15. Windshield Washer Fluid
• 3.3.16. Falling Objects, Flying Objects a and Intruding Objects Prevention
• 3.3.17. Attachment Installation
• 3.3.18. Attachment Combinations
• 3.3.19. Cab Widow Glasses
• 3.3.20. Unauthorized Modifications
• 3.3.21. Safety at Jobsite
• 3.3.22. Working on Loose Ground
• 3.3.23. Distance to High Voltage Cables
• 3.3.24. Ensure Good Visibility
• 3.3.25. Ventilation for Enclosed Area
• 3.3.26. Signalmans Signal and Signs
• 3.3.27. Emergency Exit from Operators Cab
• 3.3.28. Asbestos Dust Hazard Prevention
• 3.4. SAFETY MACHINE OPERATION
• 3.4.1. BEFORE STARTING ENGINE
• 3.4.2. AFTER STARTING ENGINE
• 3.4.3. TRANSPORTATION
• 3.4.4. BATTERY
• 3.4.5. TOWING
• 3.4.6. LIFTING OBJECTS WITH BUCKET
• 3.5. SAFETY MAINTENANCE INFORMATION
• 3.5.1. Warning Tag
• 3.5.2. Keep Work Place Clean and Tidy
• 3.5.3. Appoint Leader when Working with Others
• 3.5.4. Stop Engine Before Carrying Out Maintenance
• 3.5.5. Two Workers for Maintenance when Engine is Running
• 3.5.6. Proper Tools
• 3.5.7. Accumulator
• 3.5.8. Personnel
• 3.5.9. Attachments
• 3.5.10. Work Under the Machine
• 3.5.11. Noise
• 3.5.12. When Using Hammer
• 3.5.13. Welding Works
• 3.5.14. Removing Battery Terminals
• 3.5.15. Safety First when Using Highpressure Grease to Adjust Track Tension
• 3.5.16. Do Not Disassemble Recoil Springs
• 3.5.17. Safety Rules for Highpressure Oil
• 3.5.18. Safety Handling Highpressure Hoses
• 3.5.19. Waste Materials
• 3.5.20. Air Conditioner Maintenance
• 3.5.21. Compressed Air
• 3.5.22. Periodic Replacement of Safety Critical Parts
• 4. OPERATION
• 4.1. MACHINE VIEW ILLUSTRATIONS
• 4.1.1. OVERALL MACHINE VIEW
• 4.1.2. CONTROLS AND GAUGES
• 4.2. DETAILED CONTROLS AND GAUGES
• 4.2.1. MONITORING SYSTEM
• 4.2.2. SWITCHES
• 4.2.3. CONTROL LEVERS AND PEDALS
• 4.2.4. EMERGENCY EXIT FROM OPERATORS CAB
• 4.2.5. DOOR LOCK
• 4.2.6. CAP WITH LOCK
• 4.2.7. ASHTRAY
• 4.2.8. RADIO
• 4.2.9. FUSE
• 4.2.10. FUSIBLELINK
• 4.2.11. CONTROLLERS
• 4.2.12. OPERATION MANUAL STORAGE
• 4.2.13. TOOL BOX
• 4.2.14. GREASE GUN HOLDER
• 4.3. MACHINE OPERATIONS AND CONTROLS
• 4.3.1. BEFORE STARTING ENGINE
• 4.3.2. STARTING ENGINE
• 4.3.3. AFTER STARTING ENGINE
• 4.3.4. STOPPING THE ENGINE
• 4.3.5. CHECK AFTER SHUT OFF ENGINE
• 4.3.6. MACHINE OPERATION
• 4.3.7. STEERING THE MACHINE
• 4.3.8. SWINGING
• 4.3.9. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 4.3.10. PROHIBITED OPERATIONS
• 4.3.11. GENERAL OPERATION INFORMATION
• 4.3.12. TRAVELING ON SLOPES
• 4.3.13. ESCAPE FROM MUD
• 4.3.14. RECOMMENDED APPLICATIONS
• 4.3.15. BUCKET REPLACEMENT AND INVERSION
• 4.3.16. PARKING MACHINE
• 4.3.17. MACHINE INSPECTION AFTER DAILY WORK
• 4.3.18. LOCKING
• 4.3.19. RUBBER SHOES AND ROAD LINERS
• 4.4. TRANSPORTATION
• 4.4.1. TRANSPORTATION PROCEDURE
• 4.4.2. LOADING AND UNLOADING WITH TRAILER
• 4.4.3. LIFTING MACHINE
• 4.5. COLD WEATHER OPERATION
• 4.5.1. COLD WEATHER OPERATION INFORMATION
• 4.5.2. AFTER DAILY WORK COMPLETION
• 4.5.3. AFTER COLD WEATHER SEASON
• 4.6. LONG TERM STORAGE
• 4.6.1. BEFORE STORAGE
• 4.6.2. DURING STORAGE
• 4.6.3. AFTER STORAGE
• 4.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 4.7. TROUBLES AND ACTIONS
• 4.7.1. RUNNING OUT OF FUEL
• 4.7.2. PHENOMENA THAT ARE NOT FAILURES
• 4.7.3. TOWING THE MACHINE
• 4.7.4. LIGHTWEIGHT TOWING HOOK
• 4.7.5. SEVERE JOB CONDITION
• 4.7.6. DISCHARGED BATTERY
• 4.7.7. OTHER TROUBLE
• 5. MAINTENANCE
• 5.1. MAINTENANCE INFORMATION
• 5.1.1. Service Meter Reading
• 5.1.2. Komatsu Genuine Replacement Parts
• 5.1.3. Komatsu Genuine Lubricants
• 5.1.4. Windshield Washer Fluid
• 5.1.5. Fresh and Clean Lubricants
• 5.1.6. Check Drained Oil and Used Filter
• 5.1.7. Fuel Strainer
• 5.1.8. Welding Instructions
• 5.1.9. Do Not Drop Things Inside Machine
• 5.1.10. Dusty Jobsite
• 5.1.11. Avoid Mixing Lubricants
• 5.1.12. Locking the Inspection Covers
• 5.1.13. Hydraulic System Air Bleeding
• 5.1.14. Hydraulic Hose Installation
• 5.1.15. Checks After Inspection and Maintenance Works
• 5.2. OUTLINE OF SERVICE
• 5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 5.2.2. ELECTRIC SYSTEM MAINTENANCE
• 5.3. WEAR PARTS
• 5.3.1. WEAR PARTS LIST
• 5.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 5.4.1. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 5.4.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 5.5. TIGHTENING TORQUE SPECIFICATIONS
• 5.5.1. TIGHTENING TORQUE LIST
• 5.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5.6.1. SAFETY CRITICAL PARTS
• 5.7. MAINTENANCE SCHEDULE
• 5.7.1. MAINTENANCE SCHEDULE CHART
• 5.7.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 5.8. MAINTENANCE PROCEDURE
• 5.8.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 5.8.2. WHEN REQUIRED
• 5.8.3. CHECK BEFORE STARTING
• 5.8.4. EVERY 50 HOURS MAINTENANCE
• 5.8.5. EVERY 100 HOURS MAINTENANCE
• 5.8.6. EVERY 250 HOURS MAINTENANCE
• 5.8.7. EVERY 500 HOURS MAINTENANCE
• 5.8.8. EVERY 1000 HOURS MAINTENANCE
• 5.8.9. EVERY 2000 HOURS MAINTENANCE
• 5.8.10. EVERY 4000 HOURS MAINTENENCE
• 5.8.11. EVERY 5000 HOURS MAINTENANCE
• 6. SPECIFICATIONS
• 6.1. SPECIFICATIONS
• 7. ATTACHMENTS AND OPTIONS
• 7.1. ATTACHMENTS AND OPTIONS GENERAL INFORAMTION
• 7.1.1. SAFETY FIRST
• 7.1.2. ATTACHMENT INSTALLATION
• 7.2. BUCKET WITH HOOK
• 7.2.1. HOOK CONDITION
• 7.2.2. PROHIBITED OPERATIONS
• 7.3. AIR CONDITIONER
• 7.3.1. CONTROL PANEL
• 7.3.2. AIR CONDITIONER CONTROLS
• 7.3.3. AIR CONDITIONER MAINTENANCE
• 7.4. MACHINE READY FOR ATTACHMENT
• 7.4.1. LOCATIONS
• 7.4.2. HYDRAULIC CIRCUIT
• 7.4.3. ATTACHMENT OPERATIONS
• 7.4.4. ACCUMULATOR
• 7.4.5. LONG TERM STORAGE
• 7.4.6. SPECIFICATIONS
• 7.5. CHANGING MACHINE CONTROLL PATERN (IF PATTERN CHANGE VALVE EQUIPPED)
• 7.5.1. CONTROL PATTERN CHANGE PROCEDURE
• 7.5.2. MACHINE CONTROL PATTERNS
• 7.6. ATTACHMENT GUIDE
• 7.6.1. ATTACHMENT COMBINATIONS
• 7.6.2. SELECTION OF TRACK SHOES
• 7.7. AUTOMATIC GREASING SYSTEM
• 7.7.1. CONTROLLER
• 7.8. RECOMMENDED ATTACHMENT OPERATIONS
• 7.8.1. HYDRAULIC BREAKER