Komatsu PC600-8, PC600LC-8 Field Assembly Instruction GEN00043-04

Description

• Model List:
  • PC600-8
  • PC600LC-8

• 1. COVER
• 2. FOREWORD
• 3. CONTENTS
• 4. SPECIFICATIONS
• 5. PRECAUTIONS FOR FIELD ASSEMBLY
• 6. DISPOSAL OF REMOVED PARTS
• 7. ASSEMBLING PROCEDURES, APPLICABLE EQUIPMENT AND SCHEDULE
• 8. KIT LAYOUT DIAGRAM
• 9. TRANSPORTATION
• 10. LIST OF TOOLS FOR FIELD ASSEMBLING
• 11. TIGHTENING TORQUE
• 12. ASSEMBLY OF CHASSIS
• 12.1. A1. Installation of Left and Right Track Frames
• 12.2. A2. Installation of Travel Pipe
• 12.3. A3. Installation of Operator Cabs Left Handrail
• 12.4. A4. Installation of Operator Cabs Door Stopper and Striker
• 12.5. A5. Installation of Rearview Mirror
• 12.6. A6. Installation of Handrail
• 12.7. A7. Installation of Step
• 12.8. A8. Installation of Left Side Step
• 12.9. A9. Sticking Sheet to Counterweight
• 12.10. A10. Installation of Counterweight
• 12.11. A11. Installation of Step Light
• 12.12. A12. Installation of Travel Piping Cover
• 12.13. A13. Testing Track Shoe Tension
• 12.14. A14. Check Fuel, Coolant and Oil Levels
• 13. ASSEMBLING OF WORK EQUIPMENT
• 13.1. B1. Assembly of Arm Cylinder
• 13.2. B2. Connection of Arm Cylinder Hoses
• 13.3. B3. Installation of Boom Cylinder
• 13.4. B4. Installation of Boom Foot Dust Seal
• 13.5. B5. Assembly of Boom Assembly
• 13.6. B6. Installation of Boom Cylinder Hoses
• 13.7. B7. Installation of Hoses from Chassis Along Top of Boom
• 13.8. B8. Connection of Boom Cylinder Head
• 13.9. B9. Installation of Arm Assembly
• 13.10. B10. Installation of Bucket Cylinder Hoses between Boom and Bucket Cylinder
• 13.11. B11. Installation of Bucket
• 13.12. B12. Connection of Work Equipment Grease Piping
• 13.13. B13. Connection of Work Equipment Wiring
• 13.14. B14. Greasing after Assembling Work Equipment
• 13.15. B15. Bleeding Air from Work Equipment Circuit
• 13.16. B16. Parts to be Touched up After Field Assembly
• 14. PROCEDURE FOR INSPECTION AND MAINTENANCE AFTER COMPLETION OF ASSEMBLY
• 14.1. M1. Inspection of Oil Level in Hydraulic Tank and Refill
• 14.2. M2. Replacement of Return Filter (Standard Filter to Flushing Filter)
• 14.3. M3. Flushing of Hydraulic Circuit
• 14.4. M4. Error Code
• 14.5. M5. Operating Method of Monitoring
• 15. ASSEMBLING OF COUNTERWEIGHT REMOVER
• 15.1. D1. Sticking Sheet to Counterweight
• 15.2. D2. Adjustment of Shims for Counterweight
• 15.3. D3. Greasing
• 15.4. D4. Installation of Counterweight Remover
• 15.5. D5. Installation of Covers
• 15.6. D6. Installation of Clamps
• 15.7. D7. Installation of Hoses
• 15.8. D8. Bleeding Air from Counterweight Remover Circuit
• 15.9. D9. Installation of Counterweight
• 15.10. D10. Check of Operation
• 16. Field Assembly Inspection Report (Backhoe)