Komatsu PC600-8R, PC600LC-8R Hydraulic Excavator Field Assembly Instruction GEN00065-01

Description

• Model List:
  • PC600-8R Hydraulic Excavator
  • PC600LC-8R Hydraulic Excavator

• 1. COVER
• 2. FOREWARD
• 3. CONTENTS
• 4. SPECIFICATIONS
• 5. PRECAUTIONS FOR FIELD ASSEMBLY
• 6. ASSEMBLING PROCEDURES, APPLICABLE EQUIPMENT AND SCHEDULE
• 7. KIT LAYOUT DIAGRAM
• 8. TRANSPORTATION
• 9. LIST OF TOOLS FOR FIELD ASSEMBLING
• 10. TIGHTENING TORQUE
• 11. ASSEMBLY OF CHASSIS
• 11.1. A1. Installation of Left and Right Track Frames
• 11.2. A2. Installation of Travel Pipe
• 11.3. A3. Installation of Operator Cabs Left Handrail
• 11.4. A4. Installation of Operator Cabs Door Stopper and Striker
• 11.5. A5. Installation of Rearview Mirror
• 11.6. A6. Installation of Handrail
• 11.7. A7. Installation of Step
• 11.8. A8. Installation of Left Side Step
• 11.9. A9. Sticking Sheet to Counterweight
• 11.10. A10. Installation of Counterweight
• 11.11. A11. Installation of Step Light
• 11.12. A12. Installation of Travel Piping Cover
• 11.13. A13. Installation of Precleaner
• 11.14. A14. Testing Track Shoe Tension
• 11.15. A15. Check Fuel, Coolant and Oil Levels
• 12. ASSEMBLING OF WORK EQUIPMENT
• 12.1. B1. Assembly of Arm Cylinder
• 12.2. B2. Connection of Arm Cylinder Hoses
• 12.3. B3. Installation of Boom Cylinder
• 12.4. B4. Assembly of Boom Assembly
• 12.5. B5. Installation of Boom Cylinder Hoses
• 12.6. B6. Installation of Hoses from Chassis Along Top of Boom
• 12.7. B7. Connection of Boom Cylinder Head
• 12.8. B8. Installation of Arm Assembly
• 12.9. B9. Installation of Bucket Cylinder Hoses between Boom and Bucket Cylinder
• 12.10. B10. Installation of Bucket
• 12.11. B11. Connection of Work Equipment Grease Piping
• 12.12. B12. Connection of Work Equipment Wiring
• 12.13. B13. Greasing after Assembling Work Equipment
• 12.14. B14. Bleeding Air from Work Equipment Circuit
• 12.15. B15. Parts to be Touched up After Field Assembly
• 13. PROCEDURE FOR INSPECTION AND MAINTENANCE AFTER COMPLETION OF ASSEMBLY
• 13.1. M1. Inspection of Oil Level in Hydraulic Tank and Refill
• 13.2. M2. Replacement of Return Filter (Standard Filter to Flushing Filter)
• 13.3. M3. Flushing of Hydraulic Circuit
• 13.4. M4. Error Code
• 13.5. M5. Operating Method of Monitoring
• 14. ASSEMBLY OF LOADING SHOVEL WORK EQUIPMENT
• 14.1. C1. Releasing Residual Pressure in Hydraulic Circuit
• 14.2. C2. Pulling Out Boom Foot Pin and Boom Cylinder Foot Pin
• 14.3. C3. Installation of Boom Cylinder Foot
• 14.4. C4. Installation of Boom and Arm Assembly
• 14.5. C5. Installation of Boom Cylinder Hoses
• 14.6. C6. Installation of Boom Cylinder Rod Pin
• 14.7. C7. Installation of Boom Cylinder
• 14.8. C8. Installation of Arm Cylinder Hoses
• 14.9. C9. Installation of Bucket Cylinder
• 14.10. C10. Installation of Bucket Cylinder Hose
• 14.11. C11. Installation of Connecting Hoses between Chassis and Boom Top
• 14.12. C12. Installation of Bottom Dump Cylinder Hoses
• 14.13. C13. Installation of Bucket Assembly
• 14.14. C14. Installation of Working Lamps
• 14.15. C15. Installation of Work Equipment Grease Piping
• 14.16. C16. Greasing After Assembling of Work Equipment
• 14.17. C17. Bleeding Air from Work Equipment Circuit
• 14.18. C18. Checking Oil Level in Hydraulic Tank and Adding Oil
• 14.19. C19. Replacement of Return Filter (Standard Filter to Flushing Filter)
• 14.20. C20. Flushing of Hydraulic Circuit
• 15. FIELD ASSEMBLY INSPECTION REPORT (Backhone)
• 16. FIELD ASSEMBLY INSPECTION REPORT (Loading Shovel)