Komatsu PC650LC-11 Hydraulic Excavator Field Assembly Manual GEN00149-06

Description

• Model List:
  • PC650LC-11 Hydraulic Excavator

• 1. COVER
• 2. FOREWORD
• 3. CONTENTS
• 4. SPECIFICATIONS
• 5. PRECAUTIONS FOR FIELD ASSEMBLY
• 6. DISPOSAL OF REMOVED PARTS
• 7. ASSEMBLING PROCEDURES, APPLICABLE EQUIPMENT AND SCHEDULE
• 8. KIT LAYOUT DIAGRAM
• 9. FLOW OF FIELD ASSEMBLY
• 10. TRANSPORTATION
• 11. LIST OF TOOLS FOR FIELD ASSEMBLING
• 12. TIGHTENING TORQUE
• 13. COATING MATERIALS
• 14. SELECTION OF WIRE ROPES USED FOR ASSEMBLY
• 15. SELECTION OF NYLON SLINGS USED FOR ASSEMBLY
• 16. Assembly of Chassis
• 16.1. A1 Installation of Left and Right Track Frames
• 16.2. A2 Installation of Travel Pipe
• 16.3. A3 Installation of Operator Cabs Door Stopper and Striker
• 16.4. A4 Installation of Radiator Cover
• 16.5. A5 Installation of Rearview Mirror
• 16.6. A6 Installation of Handrail
• 16.7. A7 Installation of Step
• 16.8. A8 Installation of Left Side Step
• 16.9. A9 Sticking Sheet to Counterweight
• 16.10. A10 Installation of Rearview Camera
• 16.11. A11 Installation of Counterweight
• 16.12. A12 IInstallation of Step Light
• 16.13. A13 Installation of Travel Piping Cover
• 16.14. A14 Testing Track Shoe Tension
• 17. Assembling of Work Equipment
• 17.1. B1 Assembly of Arm Cylinder
• 17.2. B2 Connection of Arm Cylinder Hoses
• 17.3. B3 Installation of Boom Cylinder
• 17.4. B4 Installation of Boom Cylinder Hoses
• 17.5. B5 Installation of Boom Foot Dust Seal
• 17.6. B6 Installation of Boom Assembly
• 17.7. B7 Installation of Hoses from Chassis Along Top of Boom
• 17.8. B8 Connection of Boom Cylinder Head
• 17.9. B9 Installation of Arm Assembly
• 17.10. B10 Installation of Bucket Cylinder Hoses between Boom and Bucket Cylinder
• 17.11. B11 Installation of Bucket
• 17.12. B12 Connection of Work Equipment Grease Piping
• 17.13. B13 Connection of Work Equipment Wiring
• 17.14. B14 Greasing after Assembling Work Equipment
• 17.15. B15 Bleeding Air from Work Equipment Circuit
• 17.16. B16 Releasing Remaining Pressure from Hydraulic Circuit
• 18. Assembling of Counterweight Remover
• 18.1. D1 Sticking Sheet to Counterweight
• 18.2. D2 Adjustment of Shims for Counterweight
• 18.3. D3 Greasing
• 18.4. D4 Installation of Counterweight Remover
• 18.5. D5 Installation of Covers
• 18.6. D6 Installation of Clamps
• 18.7. D7 Installation of Hoses
• 18.8. D8 Bleeding Air from Counterweight Remover Circuit
• 18.9. D9 Installation of Counterweight
• 18.10. D10 Installation of Accessories
• 18.11. D11 Check of Operation
• 19. Procedure for Inspection and Maintenance after Completion of Assembly
• 19.1. M1 Replacement of Return Filter (Standard Filter to Flushing Filter)
• 19.2. M2 Flushing of Hydraulic Circuit
• 19.3. M3 Replacement of Return Filter (Flushing Filter to Standard Filter)
• 19.4. M4 Bleeding Air from Work Equipment Circuit
• 19.5. M5 Check of Oil/Coolant Level at Each Part
• 19.6. M6 Inspection of Oil Level in Hydraulic Tank and Refill
• 19.7. M7 Parts to be Touched up After Field Assembly
• 19.8. M8 Confirmation of Failure
• 19.9. M9 ADJUST KomVision Camera angle (KomVision Spec.) (Camera calibration and 12 m visibility check)
• 20. Mounting bolt torque check sheet
• 21. Field Assembly Inspection Report (Backhoe)