Komatsu PC800-8R, PC800LC-8R, PC800SE-8R, PC850-8R, PC850SE-8R Hydraulic Excavator Field Assembly Instruction GEN00066-02

Description

• Model List:
  • PC800-8R Hydraulic Excavator
  • PC800LC-8R Hydraulic Excavator
  • PC800SE-8R Hydraulic Excavator
  • PC850-8R Hydraulic Excavator
  • PC850SE-8R Hydraulic Excavator

• 1. Cover
• 2. Foreword
• 3. Contents
• 4. Specifications
• 5. Precautions for Field Assembly
• 6. Disposal of Removed Parts
• 7. Assembling Procedures, Applicable Equipment and Schedule
• 8. Kit Layout Diagram
• 9. Transportation
• 10. List of Tools for Field Assembling
• 11. Tightening Torque
• 12. Coating Materials
• 13. Assembly of Chassis
• 13.1. A1 Installation of Left and Right Track Frames
• 13.2. A2 Installation of Travel Pipe
• 13.3. A3 Installation of Top Guard
• 13.4. A4 Installation of Radiator Cover
• 13.5. A5 Installation of Rearview Mirror
• 13.6. A6 Installation of Left Side Step
• 13.7. A7 Installation of Handrail
• 13.8. A8 Installation of Handrail (With top guard)
• 13.9. A9 Installation of Muffler Tail Tube
• 13.10. A10 Sticking Sheet to Counterweight
• 13.11. A11 Installation of Counterweight
• 13.12. A12 Installation of KOMTRAX Antenna (if equipped)
• 13.13. A13 Installation of Step Light
• 13.14. A14 Air Bleeding of Travel Motor
• 13.15. A15 Installation of Travel Piping Cover
• 13.16. A16 Testing Track Shoe Tension
• 13.17. A17 Check Fuel, Coolant and Oil Levels
• 13.18. A18 Parts to be Touched up after Field Assembly
• 14. Assembling of Work Equipment of Backhoe
• 14.1. B8 Installation of Quick Return Hose
• 14.2. B9 Installation of Boom Cylinder
• 14.3. B10 Installation of Arm Assembly
• 14.4. B11 Installation of Hose between Boom and Bucket Cylinder
• 14.5. B12 Installation of Bucket Assembly
• 14.6. B13 Lubrication Piping to Work Equipment
• 14.7. B14 Wiring of Work Equipment
• 14.8. B15 Greasing after Assembling Work Equipment
• 14.9. B16 Air Bleeding from Hydraulic Cylinder
• 15. Assembling of Work Equipment of Loading Shovel
• 15.1. C1 Releasing residual pressure in hydraulic circuit
• 15.2. C2 Pulling out boom foot pin and boom cylinder foot pin
• 15.3. C3 Installation of boom and arm assembly
• 15.4. C4 Installation of flushing piping between chassis and boom
• 15.5. C5 Installation of flushing piping for boom cylinder and arm cylinder
• 15.6. C6 Installation of flushing piping for bucket cylinder
• 15.7. C7 Installation of flushing piping for bottom dump cylinder
• 15.8. C8 Installation of boom cylinder
• 15.9. C9 Installation of boom cylinder foot
• 15.10. C10 Installation of boom cylinder hoses
• 15.11. C11 Installation of boom cylinder rod pin
• 15.12. C12 Installation of arm cylinder hoses
• 15.13. C13 Installation of bucket cylinder
• 15.14. C14 Installation of bucket cylinder hose
• 15.15. C15 Installation of connecting hoses between chassis and boom top
• 15.16. C16 Installation of bottom dump cylinder hoses
• 15.17. C17 Installation of bucket assembly
• 15.18. C18 Installation of working lamps
• 15.19. C19 Installation of work equipment grease piping
• 16. Procedure for Inspection and Maintenance after Completion of Assembly
• 16.1. M1 Inspection of Oil Level in Hydraulic Tank and Refill
• 16.2. M2 Replacement of Return Filter (Standard Filter to Flushing Filter)
• 16.3. M3 Flushing of Hydraulic Circuit
• 16.4. M4 Replacement of Return Filter (Flushing Filter to Standard Filter)
• 16.5. M5 Error Code
• 16.6. M6 Operating Method of Monitoring
• 17. Field Assembly Inspection Report (Backhoe)
• 18. Field Assembly Inspection Report (Loading Shovel)