Komatsu PW110R-1 Wheeled Excavator Operation and Maintenance Manual WEAM000502

Description

• Model List:
  • PW110R-1 Wheeled Excavator

• 1. FOREWORD
• 2. INFORMATION ON SAFETY
• 3. INTRODUCTION
• 3.1. INTENDED USES
• 3.2. IMPROPER OR UNAUTHORIZED USE
• 3.3. MAIN CHARACTERISTICS
• 3.4. RUNNINGIN
• 4. PRODUCT IDENTIFICATION
• 4.1. MACHINE SERIAL NUMBER
• 4.2. MACHINE IDENTIFICATION PLATE
• 4.3. ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE
• 4.4. FRONT AXLE SERIAL NUMBER
• 4.5. REAR AXLE SERIAL NUMBER
• 4.6. SWING REDUCTION GEAR SERIAL NUMBER
• 4.7. CAB SERIAL NUMBER
• 4.8. SERIAL NUMBERS AND DEALERS ADDRESS
• 5. CONTENTS
• 6. SAFETY, NOISE AND VIBRATION PLATES
• 6.1. POSITION OF THE SAFETY PLATES
• 6.2. PICTOGRAMS AND RELEVANT MEANINGS
• 6.3. POSITION OF THE NOISE PLATES
• 6.4. VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED
• 7. GENERAL PRECAUTIONS
• 7.1. GENERAL SAFETY RULES
• 7.2. SAFETY DEVICES AND GUARDS
• 7.3. CLOTHING AND PERSONAL PROTECTION ITEMS
• 7.4. UNAUTHORIZED MODIFICATIONS
• 7.5. LEAVING THE OPERATORS SEAT
• 7.6. GETTING ON AND OFF THE MACHINE
• 7.7. CHECKING THE REARVIEW MIRRORS
• 7.8. PREVENTING FIRES DUE TO FUEL AND OIL
• 7.9. PREVENTING BURNS
• 7.10. PREVENTING DAMAGE DUE TO ASBESTOS POWDER
• 7.11. PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
• 7.12. FIRE EXTINGUISHERS AND FIRST AID KIT
• 7.13. PRECAUTIONS CONCERNING THE CAB STRUCTURE
• 7.14. PRECAUTIONS CONCERNING THE EQUIPMENT
• 8. PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE
• 8.1. SAFETY ON THE WORK SITE
• 8.2. FIRE PREVENTION
• 8.3. PRECAUTIONS TO BE TAKEN FOR THE OPERATORS CAB
• 8.4. ROOM VENTILATION
• 8.5. PRECAUTIONS TO BE TAKEN FOR THE LIGHTS
• 8.6. CLEANING THE WINDOWS AND THE REARVIEW MIRRORSCHECKING THE WINDSHIELD WIPER BLADES
• 9. PRECAUTIONS TO BE TAKEN WHEN WORKING
• 9.1. STARTING THE ENGINE
• 9.2. CHECK THE DIRECTION BEFORE STARTING THE MACHINE
• 9.3. RULES FOR TRAVELLING ON ROADS
• 9.4. CHECKS FOR TRAVELLING IN REVERSE
• 9.5. MOVING THE MACHINE
• 9.6. MOVING ON SLOPES
• 9.7. WORKING ON SLOPES
• 9.8. UNAUTHORIZED OPERATIONS
• 9.9. PREVENTING ELECTROCUTION
• 9.10. VISIBILITY
• 9.11. WORKING ON ICY OR SNOWCOVERED SURFACES
• 9.12. PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
• 9.13. WORKING ON LOOSE GROUND
• 9.14. PARKING THE MACHINE
• 10. TRANSPORTING THE MACHINE ON OTHER VEHICLES
• 10.1. LOADING AND UNLOADING THE MACHINE
• 10.2. SHIPPING
• 11. BATTERY
• 11.1. SAFETY PRECAUTIONS FOR WORK ON BATTERIES
• 11.2. STARTING WITH BOOSTER CABLES
• 12. PRECAUTIONS FOR EMERGENCY RECOVERY
• 13. PRECAUTIONS TO BE TAKEN DURING MAINTENANCE
• 13.1. WARNING PLATES
• 13.2. TOOLS
• 13.3. PERSONNEL
• 13.4. EQUIPMENT
• 13.5. WORKING UNDER THE MACHINE
• 13.6. KEEPING THE MACHINE CLEAN
• 13.7. USE OF THE ENGINE DURING MAINTENANCE
• 13.8. PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY
• 13.9. STOP THE ENGINE BEFORE CARRYING OUT ANY MAINTENANCE OPERATION OR INSPECTION
• 13.10. RULES FOR REFUELLING AND ADDING OIL
• 13.11. CHECKING THE COOLANT LEVEL IN THE RADIATOR
• 13.12. USING LAMPS
• 13.13. PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR
• 13.14. PRECAUTIONS CONCERNING THE STARTER
• 13.15. PRECAUTIONS CONCERNING HIGHPRESSURE HOSES
• 13.16. PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGHPRESSURE SYSTEMS
• 13.17. PRECAUTIONS FOR MAINTENANCE WORK INVOLVING HIGH TEMPERATURES AND PRESSURES
• 13.18. COOLING FAN AND FAN BELT
• 13.19. WASTE MATERIALS
• 13.20. PRECAUTIONS FOR INFLATING TYRES
• 13.21. PRECAUTIONS FOR THE USE OF THE synthetic biodegradable oil type HEES
• 14. SAFETY LOCKS
• 14.1. MACHINE LOCKS
• 15. GENERAL VIEWS
• 15.1. FRONT GENERAL VIEW (MONOBOOM)
• 15.2. FRONT GENERAL VIEW (TWOPIECE BOOM)
• 15.3. REAR GENERAL VIEW (WITH STABILIZERS)
• 15.4. REAR GENERAL VIEW (WITH BLADE)
• 15.5. CAB INSIDE GENERAL VIEW
• 16. INSTRUMENTS AND CONTROLS
• 16.1. INSTRUMENTS
• 16.2. WARNING LIGHTS
• 16.3. SWITCHES AND PUSH BUTTONS
• 16.4. ELECTRICAL ACCESSORIES
• 16.5. MACHINE CONTROLS
• 17. FUSES AND RELAYS
• 17.1. CENTRAL UNIT FUSES AND RELAYS
• 17.2. ENGINE LINE FUSES AND RELAYS
• 17.3. FUSES AND RELAYS OF THE AIR CONDITIONING SYSTEM (if provided)
• 18. GUARDS AND DRIVERS SEAT
• 18.1. ENGINE HOOD
• 18.2. SIDE COVER
• 18.4. VENTILATION AND HEATING
• 18.5. AIR CONDITIONER (if provided)
• 18.6. SEAT
• 18.7. SAFETY BELT
• 18.8. EMERGENCY EXIT
• 18.9. TECHNICAL DOCUMENTATION CASE
• 18.10. FIRE EXTINGUISHER
• 18.11. FIRST AID KIT
• 19. .3.6 USE OF THE MACHINE
• 19.1. CHECKS BEFORE STARTING THE ENGINE
• 19.2. STARTING THE ENGINE
• 19.3. WARMING THE ENGINE
• 19.4. HEATING THE HYDRAULIC OIL
• 19.5. HOW TO MOVE THE MACHINE
• 20. PARKING THE MACHINE
• 20.1. PARKING ON LEVEL GROUND
• 20.2. PARKING ON SLOPES
• 21. STOPPING THE ENGINE
• 22. TRANSPORTING THE MACHINE ON OTHER VEHICLES
• 22.1. LOADING AND UNLOADING THE MACHINE
• 22.2. TRANSPORT
• 23. PRECAUTIONS TO BE TAKEN IN THE COLD SEASON
• 23.1. FUEL AND LUBRICANTS
• 23.2. COOLANT
• 23.3. BATTERY
• 23.4. OTHER PRECAUTIONS
• 23.5. PRECAUTIONS TO BE TAKEN AT THE END OF WORK
• 24. PRECAUTIONS TO BE TAKEN IN THE WARM SEASON
• 25. USING THE WORK EQUIPMENT
• 25.1. ORGANIZING THE WORK AREA
• 25.2. POSITIONING THE BUCKET ACCORDING TO THE WORK TO BE CARRIED OUT
• 25.3. POSITIONING THE MACHINE FOR DIGGING OPERATIONS
• 25.4. DIGGING METHOD
• 25.5. CHANGING THE BUCKET
• 26. LONG PERIODS OF INACTIVITY
• 26.1. BEFORE THE PERIOD OF INACTIVITY
• 26.2. DURING THE PERIOD OF INACTIVITY
• 26.3. AFTER THE PERIOD OF INACTIVITY
• 27. TROUBLESHOOTING
• 27.1. HOW TO REMOVE THE MACHINE
• 27.2. IF THE FUEL HAS BEEN COMPLETELY DEPLETED
• 27.3. IF THE BATTERY IS DEPLETED
• 27.4. OTHER TROUBLES
• 28. GUIDE TO MAINTENANCE
• 29. MAINTENANCE NOTES
• 29.1. NOTES REGARDING THE ENGINE
• 29.2. NOTES REGARDING THE HYDRAULIC SYSTEM
• 29.3. NOTES REGARDING THE ELECTRICAL SYSTEM
• 29.4. NOTES REGARDING LUBRICATION
• 29.5. PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING
• 30. FUEL, COOLANT AND LUBRICANTS
• 30.1. LUBRICATION WITH GREASE
• 30.2. HOMOLOGATED HEES SYNTHETIC BIODEGRADABLE LUBRICANTS
• 31. DRIVING TORQUES FOR SCREWS AND NUTS
• 31.1. STANDARD DRIVING TORQUES
• 31.2. SPECIFIC DRIVING TORQUES
• 32. LUBRICATION
• 32.1. LUBRICATION DIAGRAM
• 33. PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY
• 33.1. CRITICAL PARTS FOR SAFETY
• 34. MAINTENANCE PLAN
• 34.1. WHEN REQUIRED
• 34.2. MAINTENANCE INTERVALS IN CASE OF USE OF THE DEMOLITION HAMMER
• 34.3. CHECKS BEFORE STARTING
• 34.4. MAINTENANCE EVERY 10 HOURS OF OPERATION
• 34.5. MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION (Only for machines in which the synthetic…
• 34.6. MAINTENANCE EVERY 50 HOURS OF OPERATION
• 34.7. MAINTENANCE AFTER THE FIRST 100 HOURS OF OPERATION
• 34.8. MAINTENANCE EVERY 100 HOURS OF OPERATION
• 34.9. MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION
• 34.10. MAINTENANCE EVERY 250 HOURS OF OPERATION
• 34.11. MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION (Only for machines in which the synthet…
• 34.12. MAINTENANCE EVERY 500 HOURS OF OPERATION
• 34.13. MAINTENANCE EVERY 1000 HOURS OF OPERATION
• 34.14. MAINTENANCE EVERY 2000 HOURS OF OPERATION
• 34.15. MAINTENANCE EVERY 4000 HOURS OF OPERATION
• 35. TECHNICAL DATA
• 35.1. STANDARD OVERALL DIMENSIONS
• 35.2. TECHNICAL CHARACTERISTICS
• 35.3. LIFTING CAPACITIES (Only for machines with overload alarm device)
• 36. AUTHORIZED OPTIONAL EQUIPMENT
• 36.1. PRECAUTIONS REGARDING SAFETY
• 36.2. PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT
• 36.3. CHARACTERISTICS OF THE OPTIONAL EQUIPMENT
• 37. ARRANGEMENT FOR THE INSTALLATION OF THE DEMOLITION HAMMER
• 37.1. DESCRIPTION AND OPERATION
• 37.2. USE OF THE DEMOLITION HAMMER AND RULES TO BE OBSERVED
• 37.3. ALWAYS AVOID THE FOLLOWING INCORRECT USES
• 37.4. INSTALLING AND REMOVING THE DEMOLITION HAMMER
• 37.5. MAINTENANCE
• 38. CLAMSHELL BUCKET
• 38.1. DESCRIPTION AND OPERATION
• 38.2. INSTALLING THE CLAMSHELL BUCKET
• 38.3. MAINTENANCE
• 38.4. POSITIONING THE CLAMSHELL BUCKET FOR ROAD TRAVEL