Komatsu PW150ES-6K Hydraulic Excavator Operation and Maintenance Manual UEAM000103

Description

• Model List:
  • PW150ES-6K Hydraulic Excavator

• 1. FOREWORD
• 2. SAFETY INFORMATION
• 2.1. SAFETY MESSAGES
• 2.2. NOISE
• 2.3. VIBRATION
• 2.4. EMERGENCY STEERING
• 3. INTRODUCTION
• 3.1. INTENDED USE
• 3.2. Features
• 3.3. BREAKING IN YOUR NEW MACHINE
• 4. LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 4.1. MACHINE SERIAL NO. PLATE POSITION
• 4.2. ENGINE SERIAL NO. PLATE POSITION
• 4.3. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 4.4. MACHINE SERIAL PLATES
• 4.4.1. STANDARD SERIAL PLATE
• 4.4.2. GERMANY SERIAL PLATE
• 4.4.3. ITALIAN SERIAL PLATE
• 5. SAFETY
• 5.1. GENERAL PRECAUTIONS
• 5.2. PRECAUTION DURING OPERATION
• 5.2.1. BEFORE STARTING ENGINE
• 5.2.2. OPERATING MACHINE
• 5.2.3. TRANSPORTATION
• 5.2.4. BATTERY
• 5.2.5. TOWING
• 5.2.6. BUCKET WITH HOOK OR BUCKET LINK
• 5.3. PRECAUTIONS FOR MAINTENANCE
• 5.3.1. BEFORE CARRYING OUT MAINTENANCE
• 5.3.2. DURING MAINTENANCE
• 5.4. POSITION FOR ATTACHING SAFETY LABELS
• 5.4.1. POSITION FOR ATTACHING SAFETY LABELS
• 6. OPERATION
• 6.1. GENERAL VIEW
• 6.1.1. GENERAL VIEW OF MACHINE
• 6.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 6.2. EXPLANATION OF COMPONENTS
• 6.2.1. MACHINE MONITOR
• 6.2.2. SWITCHES
• 6.2.3. CONTROL LEVERS, PEDALS
• 6.2.4. ROOF HATCH
• 6.2.5. DOOR LOCK
• 6.2.6. CAP, COVER WITH LOCK
• 6.2.7. AIR CONDITIONER
• 6.2.8. FUSIBLE LINK
• 6.2.9. CONTROLLERS
• 6.2.10. TOOL BOX
• 6.2.11. REFUELLING PUMP
• 6.2.12. CAB RADIO (OPTION)
• 6.2.13. WARNING LAMPS
• 6.2.14. HANDLING THE ACCUMULATOR
• 6.3. OPERATION
• 6.3.1. CHECK BEFORE STARTING ENGINE
• 6.3.2. STARTING ENGINE
• 6.3.3. MOVING MACHINE OFF
• 6.3.4. STEERING
• 6.3.5. STOPPING
• 6.3.6. SWINGING (Slewing the upper carriage)
• 6.3.7. OPERATION OF WORK EQUIPMENT
• 6.3.8. WORKING MODE SELECTION
• 6.3.9. PROHIBITIONS FOR OPERATION
• 6.3.10. PRECAUTIONS FOR OPERATION
• 6.3.11. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
• 6.3.12. HOW TO ESCAPE FROM MUD
• 6.3.13. WORK POSSIBLE USING HYDRAULIC EXCAVATOR
• 6.3.14. REPLACEMENT AND INVERSION OF BUCKET
• 6.3.15. PARKING MACHINE
• 6.3.16. CHECK AFTER FINISHING WORK
• 6.3.17. STOPPING ENGINE
• 6.3.18. CHECK AFTER STOPPING ENGINE
• 6.3.19. LOCKING
• 6.3.20. OVERLOAD WARNING DEVICE
• 6.3.21. HANDLING THE WHEELS
• 6.4. TRANSPORTATION
• 6.4.1. LOADING, UNLOADING WORK
• 6.4.2. PRECAUTIONS FOR LOADING
• 6.4.3. PRECAUTIONS FOR TRANSPORTATION
• 6.4.4. TRAVELLING POSTURE
• 6.5. COLD WEATHER OPERATION
• 6.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 6.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 6.5.3. AFTER COLD WEATHER
• 6.6. LONGTERM STORAGE
• 6.6.1. BEFORE STORAGE
• 6.6.2. DURING STORAGE
• 6.6.3. AFTER STORAGE
• 6.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 6.7. TROUBLESHOOTING
• 6.7.1. PHENOMENA THAT ARE NOT FAILURES
• 6.7.2. METHOD OF TOWING MACHINE
• 6.7.3. PRECAUTIONS ON PARTICULAR JOBSITES
• 6.7.4. IF BATTERY IS DISCHARGED
• 6.7.5. OTHER TROUBLE
• 7. MAINTENANCE.
• 7.1. GUIDES TO MAINTENANCE
• 7.2. OUTLINES OF SERVICE
• 7.2.1. OUTLINE OF OIL, FUEL, COOLANT
• 7.2.2. OUTLINE OF ELECTRIC SYSTEM
• 7.2.3. OUTLINE OF HYDRAULIC SYSTEM
• 7.3. WEAR PARTS LIST
• 7.4. USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 7.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
• 7.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 7.5.1. INTRODUCTION OF NECESSARY TOOLS
• 7.5.2. TORQUE LIST
• 7.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 7.6.1. SAFETY CRITICAL PARTS
• 7.7. MAINTENANCE SCHEDULE CHART
• 7.7.1. MAINTENANCE WHEN USING HYDRAULIC BREAKER
• 7.8. SERVICE PROCEDURE
• 7.8.1. INITIAL 250 HOURS SERVICE
• 7.8.2. WHEN REQUIRED
• 7.8.3. CHECK BEFORE STARTING
• 7.8.4. EVERY 50 HOURS
• 7.8.5. EVERY 100 HOURS SERVICE
• 7.8.6. EVERY 250 HOURS SERVICE
• 7.8.7. EVERY 500 HOURS SERVICE
• 7.8.8. EVERY 1000 HOURS SERVICE
• 7.8.9. EVERY 2000 HOURS SERVICE
• 7.8.10. EVERY 4000 HOURS SERVICE
• 7.8.11. EVERY 5000 HOURS SERVICE
• 8. SPECIFICATIONS.
• 8.1. SPECIFICATIONS
• 8.1.1. PIECE BOOM
• 8.1.2. PIECE BOOM
• 8.1.3. WORKING RANGE ONE PIECE BOOM
• 8.1.4. WORKING RANGE TWO PIECE BOOM
• 9. OPTIONS, ATTACHMENTS
• 9.1. GENERAL PRECAUTIONS
• 9.1.1. PRECAUTIONS RELATED TO SAFETY
• 9.1.2. PRECAUTIONS WHEN INSTALLING ATTACHMENTS
• 9.2. HANDLING BUCKET WITH HOOK
• 9.2.1. CHECKING FOR DAMAGE TO BUCKET WITH HOOK
• 9.2.2. PROHIBITED OPERATIONS
• 9.2.3. PRECAUTIONS DURING OPERATIONS
• 9.3. MACHINES READY FOR ATTACHMENTS
• 9.3.1. GENERAL LOCATIONS
• 9.3.2. HANDLING THE CLAMSHELL BUCKET
• 9.3.3. OPERATION
• 9.3.4. HANDLING ACCUMULATOR
• 9.3.5. LONGTERM STORAGE
• 9.4. INTRODUCTION OF ATTACHMENTS AND EXTENDING MACHINE SERVICE LIFE
• 9.4.1. HYDRAULIC BREAKER
• 9.4.2. POWER RIPPER
• 9.4.3. FORK GRAB
• 9.4.4. GRAPPLE BUCKET
• 9.4.5. SCRAP GRAPPLE
• 9.4.6. CRUSHER SMASHER
• 9.4.7. HYDRAULIC PILE DRIVER
• 9.4.8. HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE
• 9.4.9. ROTATING ARM