Komatsu WA100M-5 Wheel Loader Operation and Maintenance Manual VEAM280201

Description

• Model List:
  • WA100M-5 Wheel Loader

• 1. Introduction
• 1.1. Product publications information
• 1.2. Foreword
• 1.2.1. EU Directives
• 1.3. Safety information
• 1.4. Introduction
• 1.4.1. Intended use
• 1.4.2. Breakingin the machine
• 1.5. Location of plates
• 1.5.1. Machine identification plate (PIN)
• 1.5.2. Engine nameplate
• 1.5.3. Axle serial no. plate
• 1.5.4. Transmission serial no. plate
• 1.5.5. ROPS/FOPSCab serial no. plate
• 1.5.6. Seat operator serial no. plate
• 1.5.7. Table to enter serial no. and distributor
• 1.6. Emission Control Warranty
• 1.6.1. Emission control warranty statement (Applies to Canada only)
• 1.7. Garantie sur le contr?le des ?missions
• 1.7.1. ?nonc? de garantie sur le contr?le des ?missions (applicable au Canada seulement)
• 1.8. Table of contents
• 1.9. Dimensions, weights and operating data
• 1.10. CEconforming equipment
• 1.10.1. CEconforming equipment part 1
• 1.10.2. CEconforming equipment part 2
• 1.10.3. Manufacturersupplied CEconforming equipment
• 1.11. Loading and securing
• 2. Safety
• 2.1. General safety measures
• 2.1.1. Safety instructions
• 2.1.2. Safety devices
• 2.1.3. Emergency exit
• 2.1.4. Clothing and personal protection
• 2.1.5. Machine modifications
• 2.1.6. Before you leave the drivers seat
• 2.1.7. Mounting and dismounting
• 2.1.8. Fire prevention and fire fighting
• 2.1.9. Protection against asbestos dust
• 2.1.10. Protection against injuries
• 2.1.11. Working at high temperatures
• 2.1.12. Rollover protection system (ROPS)
• 2.1.13. Attachment for protection against falling objects (FOPS)
• 2.1.14. Attachments
• 2.1.15. Battery
• 2.2. Safety precautions during operation
• 2.2.1. Prior to daily starting up
• 2.2.2. Machine operation
• 2.2.3. Transport
• 2.3. Precautions for maintenance
• 2.3.1. Personnel
• 2.3.2. Before carrying out maintenance
• 2.3.3. During maintenance
• 2.3.4. Tyres
• 2.4. Safety labels on the machine
• 2.4.1. Positions and order numbers of information labels
• 2.4.2. Positions and order numbers of safety labels
• 3. Operation
• 3.1. General view
• 3.1.1. General view of the machine
• 3.1.2. Controls and indicators
• 3.2. Description of the individual elements
• 3.2.1. Instrument panel
• 3.2.2. Switches
• 3.2.3. Control levers and pedals
• 3.2.4. Articulated steering catch
• 3.2.5. Traction device
• 3.2.6. Socket (12 V)
• 3.2.7. Door unlocking system
• 3.2.8. Alarm horn for reverse driving option
• 3.2.9. Fuses
• 3.2.10. Slowblowing fuses
• 3.2.11. Adjusting the heater and ventilation system
• 3.2.12. Airconditioning
• 3.3. Operation
• 3.3.1. Prestart checks
• 3.3.2. Starting the engine
• 3.3.3. Driving with the machine
• 3.3.4. Changing the driving direction
• 3.3.5. Turning and steering
• 3.3.6. Braking
• 3.3.7. Stopping the machine
• 3.3.8. Operating the work equipment
• 3.3.9. Working with the wheel loader
• 3.3.10. Precautions for special operations
• 3.3.11. Adjusting the position of the work equipment
• 3.3.12. Parking the machine
• 3.3.13. Switching off the engine
• 3.3.14. Check after stopping the engine
• 3.3.15. Locking
• 3.3.16. Tyre handling
• 3.4. Transporting the machine
• 3.4.1. Securing the articulated steering
• 3.4.2. Lifting the machine
• 3.4.3. Driving the machine onto loading area of transport vehicle
• 3.4.4. Securing the machine during the transport
• 3.4.5. After transport
• 3.5. Cold weather operation
• 3.5.1. Before the cold season
• 3.5.2. Precautions after completion of work
• 3.5.3. After the cold season
• 3.6. Longterm storage
• 3.6.1. Before storage
• 3.6.2. During storage
• 3.6.3. After storage
• 4. Troubleshooting
• 4.1. Towing the machine
• 4.2. Starting the engine with a booster cable
• 4.3. For insufficient braking effect
• 4.3.1. Checking the service brake
• 4.3.2. Checking the parking brake function
• 4.4. Emergency steering properties
• 4.5. Emergency lowering
• 4.6. Other troubles
• 4.6.1. Electrical system
• 4.6.2. Engine
• 4.6.3. Hydraulic system
• 4.6.4. Brakes
• 4.6.5. Steering
• 4.6.6. Axles
• 4.6.7. Drivers cab
• 5. Maintenance
• 5.1. Maintenance guide
• 5.1.1. Guidelines
• 5.2. Maintenance basics
• 5.2.1. Oil, fuel and coolant specifications
• 5.2.2. Specifications of the electrical system
• 5.2.3. Wearing parts list
• 5.3. Lubricants, fuels and filling capacities
• 5.3.1. Lubrication chart
• 5.4. Tools and standard tightening torques (bolts, nuts)
• 5.4.1. Introduction of recommended tools
• 5.4.2. Torque list
• 5.5. Periodical replacement of safetycritical parts
• 5.6. Maintenance schedule chart
• 5.7. Service procedure
• 5.7.1. Prestart checklist
• 5.7.2. Maintenance upon demand
• 5.7.3. Maintenance after the first 50 operating hours
• 5.7.4. Maintenance after the first 250 operating hours
• 5.7.5. Maintenance every 10 operating hours
• 5.7.6. Maintenance every 50 operating hours
• 5.7.7. Maintenance every 250 operating hours
• 5.7.8. Maintenance every 500 operating hours
• 5.7.9. Maintenance every 1000 operating hours
• 5.7.10. Maintenance every 1500 operating hours
• 5.7.11. Maintenance every 2000 operating hours
• 5.7.12. Maintenance every 4000 operating hours
• 6. Technical data
• 6.1. Technical data
• 6.2. Noise emission levels
• 6.3. Vibration levels
• 6.4. Limit values for slopes
• 7. Special equipment and attachments
• 7.1.1. Structure and functioning principle of the E.C.S.S.
• 7.1.2. Precautionary measures for switching on the E.C.S.S.
• 7.1.3. Operating the E.C.S.S.
• 7.1.4. Precautions when handling the accumulator
• 8. Index
• 9. Notes