Komatsu WA500-7 Wheel Loader Operation and Maintenance Manual VENAM46502

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Komatsu WA500-7 Wheel Loader Operation and Maintenance Manual VENAM46502

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: VENAM46502
Format: PDF
Size: 31.0MB
Number of Pages: 460

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- WA500-7 Wheel Loader

1. FOREWORD
1.1. BEFORE READING THIS MANUAL
1.1.1. EU DIRECTIVES
1.2. SAFETY INFORMATION
1.2.1. SAFETY LABELS
1.3. INTRODUCTION
1.3.1. USE OF MACHINE
1.3.2. DIRECTIONS OF MACHINE
1.3.3. VISIBILITY FOR OPERATOR
1.3.4. PROXIMITY VISIBILITY
1.3.5. m CIRCUMFERENCE VISIBILITY
1.4. PRODUCT INFORMATION
1.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
1.4.2. EPA REGULATIONS, ENGINE NUMBER PLATE
1.4.3. ROPS/FOPSCAB SERIAL NO. PLATE
1.4.4. AXEL SERIAL NO. PLATE
1.4.5. TRANSMISSION SERIAL NO. PLATE
1.4.6. SEAT OPERATOR SERIAL NO. PLATE
1.4.7. FLUORINATED GREENHOUSE GASES
1.4.8. SERVICE METER LOCATION
1.4.9. DECLARATION OF CONFORMITY
1.4.10. RETROFITTING BY THIRDPARTY SUPPLIERS
1.4.11. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
1.4.12. EXPLANATION OF ACRONYMS
1.5. CONTENTS
2. SAFETY
2.1. SAFETY LABELS
2.1.1. LOCATION OF SAFETY LABELS
2.1.2. SAFETY LABELS
2.2. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
2.2.1. PRECAUTIONS BEFORE STARTING OPERATION
2.2.2. PREPARATIONS FOR SAFE OPERATION
2.2.3. FIRE PREVENTION
2.2.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
2.2.5. DO NOT GET CAUGHT IN ARTICULATING PARTS
2.2.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
2.2.7. UNAUTHORIZED MODIFICATION
2.2.8. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
2.2.9. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
2.3. PRECAUTIONS FOR OPERATION
2.3.1. PRECAUTIONS FOR JOBSITE
2.3.2. STARTING ENGINE
2.3.3. OPERATION
2.3.4. TRANSPORTATION
2.3.5. TOWING
2.4. PRECAUTIONS FOR MAINTENANCE
2.4.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
2.4.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
2.4.3. GENERAL VIEW OF MACHINE
2.4.4. GENERAL VIEW OF CONTROLS AND GAUGES
2.4.5. MACHINE MONITOR
2.5. EXPLANATION OF COMPONENTS
2.5.1. MACHINE MONITOR
2.5.2. SWITCHES
2.5.3. CONTROL LEVERS AND PEDALS
2.5.4. BATTERY DISCONNECT SWITCH
2.5.5. SYSTEM OPERATING LAMP
2.5.6. OPEN AND CLOSE CAB DOOR
2.5.7. FUSE
2.5.8. SLOWBLOW FUSE
2.5.9. AUXILIARY ELECTRIC POWER
2.5.10. OPTIONAL POWER SUPPLY OUTLET
2.5.11. HANDLING AUTO AIR CONDITIONER
2.5.12. HANDLING FRONT WIPER
2.5.13. FIRE EXTINGUISHER
2.5.14. HANDLING REAR VIEW MONITOR
2.5.15. HANDLING Komatsu Diesel Particulate Filter (KDPF)
2.5.16. HANDLING Komatsu Closed Crankcase Ventilation (KCCV)
2.5.17. HANDLING MACHINES EQUIPPED WITH KOMTRAX
2.5.18. AUTOGREASING SYSTEM
2.6. MACHINE OPERATIONS AND CONTROLS
2.6.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
2.6.2. STARTING ENGINE
2.6.3. CHECKS AFTER STARTING ENGINE
2.6.4. STOPPING ENGINE
2.6.5. MACHINE OPERATION
2.6.6. STEERING MACHINE
2.6.7. WORK EQUIPMENT CONTROLS AND OPERATIONS
2.6.8. RECOMMENDED APPLICATIONS
2.6.9. RULES FOR OPERATION
2.6.10. REMOVING AND INSTALLING BUCKET
2.6.11. REMOTE POSITIONER
2.6.12. PARKING MACHINE
2.6.13. CHECK AFTER FINISHING WORK
2.6.14. LOCKING
2.6.15. HANDLING TIRES
2.7. TRANSPORTATION
2.7.1. TRANSPORTATION PROCEDURE
2.7.2. LOADING AND UNLOADING WITH TRAILER
2.7.3. LIFTING MACHINE
2.8. COLD WEATHER OPERATION
2.8.1. COLD WEATHER OPERATION INFORMATION
2.8.2. AFTER DAILY WORK COMPLETION
2.8.3. AFTER COLD WEATHER SEASON
2.8.4. LONG IDLING IN COLD WEATHER
2.8.5. WARMUP OPERATION
2.9. LONGTERM STORAGE
2.9.1. BEFORE STORAGE
2.9.2. DURING STORAGE
2.9.3. AFTER STORAGE
2.9.4. STARTING MACHINE AFTER LONGTERM STORAGE
2.10. TROUBLES AND ACTIONS
2.10.1. RUNNING OUT OF FUEL
2.10.2. TOWING MACHINE
2.10.3. DISCHARGED BATTERY
2.10.4. OTHER TROUBLE
3. MAINTENANCE
3.1. RULES FOR MAINTENANCE
3.1.1. SERVICE METER READING
3.1.2. KOMATSU GENUINE REPLACEMENT PARTS
3.1.3. KOMATSU GENUINE LUBRICANTS
3.1.4. ALWAYS USE CLEAN WASHER FLUID
3.1.5. FRESH AND CLEAN LUBRICANTS
3.1.6. CHECK DRAINED OIL AND USED FILTER
3.1.7. CAUTION FOR REFILLING OIL OR FUEL
3.1.8. WELDING INSTRUCTIONS
3.1.9. DO NOT DROP THINGS INSIDE MACHINE
3.1.10. PRECAUTIONS FOR KDPF
3.1.11. DUSTY JOBSITES
3.1.12. AVOID MIXING OIL
3.1.13. LOCKING INSPECTION COVERS
3.1.14. BLEEDING AIR FROM HYDRAULIC CIRCUIT
3.1.15. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
3.1.16. CHECKS AFTER INSPECTION AND MAINTENANCE
3.1.17. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
3.1.18. CLOSE ENGINE SIDE COVER SECURELY
3.2. OUTLINE OF MAINTENANCE
3.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
3.2.2. HANDLING ELECTRICAL COMPONENTS
3.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
3.3.1. TIGHTENING TORQUE LIST
3.4. MAINTENANCE SCHEDULE
3.4.1. MAINTENANCE SCHEDULE TABLE
3.5. MAINTENANCE PROCEDURE
3.5.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
3.5.2. WHEN REQUIRED
3.5.3. CHECKS BEFORE STARTING
3.5.4. EVERY 50 HOURS MAINTENANCE
3.5.5. EVERY 100 HOURS MAINTENANCE
3.5.6. EVERY 250 HOURS MAINTENANCE
3.5.7. EVERY 500 HOURS MAINTENANCE
3.5.8. EVERY 1000 HOURS MAINTENANCE
3.5.9. EVERY 2000 HOURS MAINTENANCE
3.5.10. EVERY 4000 HOURS MAINTENANCE
3.5.11. EVERY 4500 HOURS MAINTENANCE
3.5.12. EVERY 8000 HOURS MAINTENANCE
3.5.13. EVERY 9000 HOURS MAINTENANCE
4. SPECIFICATIONS
4.1. SPECIFICATIONS
4.2. NOISE EMISSION LEVELS
4.3. VIBRATION LEVEL
5. ATTACHMENTS AND OPTIONS
5.1. SELECTING BUCKET AND TIRES
5.2. HANDLING JOYSTICK STEERING SYSTEM
5.2.1. EXPLANATION OF COMPONENTS
5.2.2. FUNCTION AND STRUCTURE OF JOYSTICK STEERING
5.2.3. PRECAUTIONS WHEN HANDLING JOYSTICK STEERING
5.2.4. OPERATION METHOD OF JOYSTICK STEERING
5.2.5. GETTING ON OR OFF MACHINE
5.2.6. ADJUST JOYSTICK CONSOLE
5.3. HANDLING MULTIFUNCTION LEVER
5.3.1. EXPLANATION OF COMPONENTS AND SWITCHES
5.3.2. DISPLAY OF LIQUID CRYSTAL UNIT
5.3.3. SETTING METHOD OF PCS
5.4. Cold area kit
5.5. Connecting dimensions
5.5.1. Loader link 42593H1250
6. REPLACEMENT PARTS
6.1. SAFETY CRITICAL PARTS
6.1.1. SAFETY CRITICAL PARTS LIST
6.2. CONSUMABLE PARTS
6.2.1. CONSUMABLE PARTS LIST
6.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
6.3.1. LUBRICATION CHART
6.3.2. LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE AND RECOMMENDED GENUINE LUBRICANTS
6.3.3. RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
7. INDEX
7.1. Index

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