Komatsu WA500-7 Wheel Loader Operation and Maintenance Manual VENAM46502

Description

• Model List:
  • WA500-7 Wheel Loader

• 1. FOREWORD
• 1.1. BEFORE READING THIS MANUAL
• 1.1.1. EU DIRECTIVES
• 1.2. SAFETY INFORMATION
• 1.2.1. SAFETY LABELS
• 1.3. INTRODUCTION
• 1.3.1. USE OF MACHINE
• 1.3.2. DIRECTIONS OF MACHINE
• 1.3.3. VISIBILITY FOR OPERATOR
• 1.3.4. PROXIMITY VISIBILITY
• 1.3.5. m CIRCUMFERENCE VISIBILITY
• 1.4. PRODUCT INFORMATION
• 1.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 1.4.2. EPA REGULATIONS, ENGINE NUMBER PLATE
• 1.4.3. ROPS/FOPSCAB SERIAL NO. PLATE
• 1.4.4. AXEL SERIAL NO. PLATE
• 1.4.5. TRANSMISSION SERIAL NO. PLATE
• 1.4.6. SEAT OPERATOR SERIAL NO. PLATE
• 1.4.7. FLUORINATED GREENHOUSE GASES
• 1.4.8. SERVICE METER LOCATION
• 1.4.9. DECLARATION OF CONFORMITY
• 1.4.10. RETROFITTING BY THIRDPARTY SUPPLIERS
• 1.4.11. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 1.4.12. EXPLANATION OF ACRONYMS
• 1.5. CONTENTS
• 2. SAFETY
• 2.1. SAFETY LABELS
• 2.1.1. LOCATION OF SAFETY LABELS
• 2.1.2. SAFETY LABELS
• 2.2. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 2.2.1. PRECAUTIONS BEFORE STARTING OPERATION
• 2.2.2. PREPARATIONS FOR SAFE OPERATION
• 2.2.3. FIRE PREVENTION
• 2.2.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 2.2.5. DO NOT GET CAUGHT IN ARTICULATING PARTS
• 2.2.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
• 2.2.7. UNAUTHORIZED MODIFICATION
• 2.2.8. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
• 2.2.9. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 2.3. PRECAUTIONS FOR OPERATION
• 2.3.1. PRECAUTIONS FOR JOBSITE
• 2.3.2. STARTING ENGINE
• 2.3.3. OPERATION
• 2.3.4. TRANSPORTATION
• 2.3.5. TOWING
• 2.4. PRECAUTIONS FOR MAINTENANCE
• 2.4.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
• 2.4.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 2.4.3. GENERAL VIEW OF MACHINE
• 2.4.4. GENERAL VIEW OF CONTROLS AND GAUGES
• 2.4.5. MACHINE MONITOR
• 2.5. EXPLANATION OF COMPONENTS
• 2.5.1. MACHINE MONITOR
• 2.5.2. SWITCHES
• 2.5.3. CONTROL LEVERS AND PEDALS
• 2.5.4. BATTERY DISCONNECT SWITCH
• 2.5.5. SYSTEM OPERATING LAMP
• 2.5.6. OPEN AND CLOSE CAB DOOR
• 2.5.7. FUSE
• 2.5.8. SLOWBLOW FUSE
• 2.5.9. AUXILIARY ELECTRIC POWER
• 2.5.10. OPTIONAL POWER SUPPLY OUTLET
• 2.5.11. HANDLING AUTO AIR CONDITIONER
• 2.5.12. HANDLING FRONT WIPER
• 2.5.13. FIRE EXTINGUISHER
• 2.5.14. HANDLING REAR VIEW MONITOR
• 2.5.15. HANDLING Komatsu Diesel Particulate Filter (KDPF)
• 2.5.16. HANDLING Komatsu Closed Crankcase Ventilation (KCCV)
• 2.5.17. HANDLING MACHINES EQUIPPED WITH KOMTRAX
• 2.5.18. AUTOGREASING SYSTEM
• 2.6. MACHINE OPERATIONS AND CONTROLS
• 2.6.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
• 2.6.2. STARTING ENGINE
• 2.6.3. CHECKS AFTER STARTING ENGINE
• 2.6.4. STOPPING ENGINE
• 2.6.5. MACHINE OPERATION
• 2.6.6. STEERING MACHINE
• 2.6.7. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 2.6.8. RECOMMENDED APPLICATIONS
• 2.6.9. RULES FOR OPERATION
• 2.6.10. REMOVING AND INSTALLING BUCKET
• 2.6.11. REMOTE POSITIONER
• 2.6.12. PARKING MACHINE
• 2.6.13. CHECK AFTER FINISHING WORK
• 2.6.14. LOCKING
• 2.6.15. HANDLING TIRES
• 2.7. TRANSPORTATION
• 2.7.1. TRANSPORTATION PROCEDURE
• 2.7.2. LOADING AND UNLOADING WITH TRAILER
• 2.7.3. LIFTING MACHINE
• 2.8. COLD WEATHER OPERATION
• 2.8.1. COLD WEATHER OPERATION INFORMATION
• 2.8.2. AFTER DAILY WORK COMPLETION
• 2.8.3. AFTER COLD WEATHER SEASON
• 2.8.4. LONG IDLING IN COLD WEATHER
• 2.8.5. WARMUP OPERATION
• 2.9. LONGTERM STORAGE
• 2.9.1. BEFORE STORAGE
• 2.9.2. DURING STORAGE
• 2.9.3. AFTER STORAGE
• 2.9.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 2.10. TROUBLES AND ACTIONS
• 2.10.1. RUNNING OUT OF FUEL
• 2.10.2. TOWING MACHINE
• 2.10.3. DISCHARGED BATTERY
• 2.10.4. OTHER TROUBLE
• 3. MAINTENANCE
• 3.1. RULES FOR MAINTENANCE
• 3.1.1. SERVICE METER READING
• 3.1.2. KOMATSU GENUINE REPLACEMENT PARTS
• 3.1.3. KOMATSU GENUINE LUBRICANTS
• 3.1.4. ALWAYS USE CLEAN WASHER FLUID
• 3.1.5. FRESH AND CLEAN LUBRICANTS
• 3.1.6. CHECK DRAINED OIL AND USED FILTER
• 3.1.7. CAUTION FOR REFILLING OIL OR FUEL
• 3.1.8. WELDING INSTRUCTIONS
• 3.1.9. DO NOT DROP THINGS INSIDE MACHINE
• 3.1.10. PRECAUTIONS FOR KDPF
• 3.1.11. DUSTY JOBSITES
• 3.1.12. AVOID MIXING OIL
• 3.1.13. LOCKING INSPECTION COVERS
• 3.1.14. BLEEDING AIR FROM HYDRAULIC CIRCUIT
• 3.1.15. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
• 3.1.16. CHECKS AFTER INSPECTION AND MAINTENANCE
• 3.1.17. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
• 3.1.18. CLOSE ENGINE SIDE COVER SECURELY
• 3.2. OUTLINE OF MAINTENANCE
• 3.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 3.2.2. HANDLING ELECTRICAL COMPONENTS
• 3.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
• 3.3.1. TIGHTENING TORQUE LIST
• 3.4. MAINTENANCE SCHEDULE
• 3.4.1. MAINTENANCE SCHEDULE TABLE
• 3.5. MAINTENANCE PROCEDURE
• 3.5.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 3.5.2. WHEN REQUIRED
• 3.5.3. CHECKS BEFORE STARTING
• 3.5.4. EVERY 50 HOURS MAINTENANCE
• 3.5.5. EVERY 100 HOURS MAINTENANCE
• 3.5.6. EVERY 250 HOURS MAINTENANCE
• 3.5.7. EVERY 500 HOURS MAINTENANCE
• 3.5.8. EVERY 1000 HOURS MAINTENANCE
• 3.5.9. EVERY 2000 HOURS MAINTENANCE
• 3.5.10. EVERY 4000 HOURS MAINTENANCE
• 3.5.11. EVERY 4500 HOURS MAINTENANCE
• 3.5.12. EVERY 8000 HOURS MAINTENANCE
• 3.5.13. EVERY 9000 HOURS MAINTENANCE
• 4. SPECIFICATIONS
• 4.1. SPECIFICATIONS
• 4.2. NOISE EMISSION LEVELS
• 4.3. VIBRATION LEVEL
• 5. ATTACHMENTS AND OPTIONS
• 5.1. SELECTING BUCKET AND TIRES
• 5.2. HANDLING JOYSTICK STEERING SYSTEM
• 5.2.1. EXPLANATION OF COMPONENTS
• 5.2.2. FUNCTION AND STRUCTURE OF JOYSTICK STEERING
• 5.2.3. PRECAUTIONS WHEN HANDLING JOYSTICK STEERING
• 5.2.4. OPERATION METHOD OF JOYSTICK STEERING
• 5.2.5. GETTING ON OR OFF MACHINE
• 5.2.6. ADJUST JOYSTICK CONSOLE
• 5.3. HANDLING MULTIFUNCTION LEVER
• 5.3.1. EXPLANATION OF COMPONENTS AND SWITCHES
• 5.3.2. DISPLAY OF LIQUID CRYSTAL UNIT
• 5.3.3. SETTING METHOD OF PCS
• 5.4. Cold area kit
• 5.5. Connecting dimensions
• 5.5.1. Loader link 42593H1250
• 6. REPLACEMENT PARTS
• 6.1. SAFETY CRITICAL PARTS
• 6.1.1. SAFETY CRITICAL PARTS LIST
• 6.2. CONSUMABLE PARTS
• 6.2.1. CONSUMABLE PARTS LIST
• 6.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 6.3.1. LUBRICATION CHART
• 6.3.2. LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE AND RECOMMENDED GENUINE LUBRICANTS
• 6.3.3. RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 7. INDEX
• 7.1. Index