Bomag BC 473 EB-3 Soil Compactor Operating and Maintenance Instructions 00820281

Description

• Model List:
  • BC 473 EB-3 Soil Compactor

• 1. Table of contents
• 2. Introduction
• 2.1. Foreword
• 2.2. Machine type plate and engine type plate
• 3. Technical data
• 3.1. Noise and vibration data
• 3.1.1. Noise data
• 3.1.2. Vibration data
• 4. Concerning your safety
• 4.1. General prerequisites
• 4.1.1. General
• 4.1.2. Explanation of signal words used
• 4.1.3. Personal protective equipment
• 4.1.4. Intended use
• 4.1.5. Improper use
• 4.2. Definition of responsible persons
• 4.2.1. Operating company
• 4.2.2. Expert / qualified person
• 4.2.3. Driver / operator
• 4.3. Fundamentals for safe operation
• 4.3.1. Remaining dangers, remaining risks
• 4.3.2. Regular safety inspections
• 4.3.3. Modifications and alterations to the machine
• 4.3.4. Damage, defects, misuse of safety devices
• 4.3.5. Roll Over Protective Structure (ROPS)
• 4.4. Handling fuels and lubricants
• 4.4.1. Preliminary remarks
• 4.4.2. Safety regulations and environmental protection regulations for handling diesel fuel
• 4.4.3. Safety regulations and environmental protection regulations for handling oil
• 4.4.4. Safety regulations and environmental protection regulations for handling hydraulic oil
• 4.4.5. Safety regulations and environmental protection regulations for handling coolants
• 4.4.6. Safety regulations and environmental protection regulations for handling battery acid
• 4.5. Load/transport the machine
• 4.6. Start up procedure
• 4.6.1. Prior to starting up
• 4.6.2. Starting the engine
• 4.6.3. Starting the engine with jump leads
• 4.6.4. Auxiliary heating
• 4.7. Driving the machine, working operation
• 4.7.1. Persons in the danger area
• 4.7.2. Driving the machine
• 4.7.3. Driving on gradients and slopes
• 4.7.4. Parking the machine
• 4.8. Refuelling
• 4.9. What to do in events of emergency
• 4.9.1. Actuating the emergency stop switch
• 4.9.2. Disconnecting the battery
• 4.9.3. Towing the machine
• 4.10. Maintenance work
• 4.10.1. Preliminary remarks
• 4.10.2. Work on hydraulic lines
• 4.10.3. Working on the engine
• 4.10.4. Maintenance work on electric components and battery
• 4.10.5. Working on the air conditioning
• 4.10.6. Cleaning work
• 4.10.7. After maintenance work
• 4.11. Repair
• 4.12. Signage
• 5. Indicators and control elements
• 5.1. Drivers stand
• 5.1.1. Instrument cluster
• 5.1.2. Starter switch
• 5.1.3. Travel pedal
• 5.1.4. Operating console
• 5.1.5. Console for dozer blade control
• 5.1.6. Console for tilt blade control
• 5.1.7. Steering lever console
• 5.2. Cabin
• 5.2.1. Control panel for heating / air conditioning system
• 5.2.2. Control console cabin
• 5.2.3. Hood control panel
• 5.2.4. Control panel for selfregulating air conditioning system
• 5.2.5. Control panel for auxiliary heating
• 5.2.6. Monitor for reversing camera
• 5.3. Outside of machine
• 5.3.1. Main battery switch
• 5.3.2. Reversing camera
• 5.3.3. Fire extinguisher
• 5.3.4. Tilt blade
• 6. Checks prior to start up
• 6.1. Notes on safety
• 6.2. Visual inspections and function tests
• 6.3. Checking the engine oil level
• 6.4. Checking the fuel level, topping up fuel
• 6.4.1. Checking the fuel level
• 6.4.2. Refuelling
• 6.5. Checking the hydraulic oil level
• 6.6. Checking the coolant level
• 6.7. Checking the oil level in the transfer case
• 6.8. Checking the compactor wheels
• 6.9. Check the grease supply in the central lubrication system
• 6.10. Lubricate the tilt blade
• 7. Operation
• 7.1. Setup the work place
• 7.1.1. Adjust the drivers seat
• 7.2. Electronic immobilizer
• 7.3. Starting the engine
• 7.4. Travel operation
• 7.4.1. Preliminary remarks and safety notes
• 7.4.2. Driving the machine
• 7.4.3. Applying the parking brake
• 7.4.4. Notes on travel operation
• 7.5. Operating the dozer blade
• 7.6. Operating the tilt blade
• 7.7. Parking the machine in secured condition
• 7.8. Heating / air conditioning
• 7.9. Selfregulating air conditioning system
• 7.9.1. Preliminary remarks
• 7.9.2. Buttons and displays
• 7.9.3. Switching the air conditioning unit on and entering the nominal temperature
• 7.9.4. Switching the temperature display between C and F
• 7.9.5. Setting the fan speed manually
• 7.9.6. Reducing the humidity (reheat function)
• 7.10. Operating the auxiliary heating
• 7.10.1. Setting time and weekday
• 7.10.2. Heating operation without preselection (ignition off)
• 7.10.3. Heating operation without preselection (ignition on)
• 7.10.4. Preselecting start of heating
• 7.11. Using the accessing aids
• 7.12. Emergency procedures
• 7.12.1. Actuating the emergency stop switch
• 7.12.2. Emergency exit
• 7.12.3. Disconnect the battery
• 8. Loading / transporting the machine
• 8.1. Loading the machine
• 8.2. Lashing the machine to the transport vehicle
• 8.3. Loading by crane
• 8.4. After transport
• 9. Maintenance
• 9.1. Preliminary remarks and safety notes
• 9.2. Preparations / concluding work
• 9.2.1. Overview of maintenance flaps and doors
• 9.2.2. Opening / closing the hood
• 9.2.3. Engaging / releasing the articulation lock
• 9.3. Fuels and lubricants
• 9.3.1. Engine oil
• 9.3.2. Fuel
• 9.3.3. Coolant
• 9.3.4. Hydraulic oil
• 9.3.5. Gear oil SAE 80W140
• 9.3.6. Lubrication grease
• 9.4. List of fuels and lubricants
• 9.5. Runningin instructions
• 9.5.1. General
• 9.5.2. After 50 operating hours
• 9.5.3. After 250 operating hours
• 9.5.4. After 500 operating hours
• 9.5.5. After 1000 operating hours
• 9.5.6. After 2000 operating hours
• 9.6. Maintenance Table
• 9.7. Every 500 operating hours
• 9.7.1. Changing engine oil and oil filter element
• 9.7.2. Replacing the fuel filter, bleeding the fuel system
• 9.7.3. Checking the ribbed Vbelt
• 9.7.4. Checking the antifreeze concentration and the condition of the coolant
• 9.7.5. Checking the hydraulic lines
• 9.7.6. Servicing the battery, checking the battery isolation
• 9.7.7. Checking the engine mounts
• 9.7.8. Servicing the air conditioning system
• 9.7.9. Checking the fastening of scrapers and edge cutters
• 9.7.10. Checking the oil level in the travel gear
• 9.7.11. Checking the central lubrication system
• 9.7.12. Changing fresh air filter and circulation air filter
• 9.8. Every 1000 operating hours
• 9.8.1. Checking, adjusting the valve clearance
• 9.8.2. Checking the crankcase ventilation valve
• 9.8.3. Replacing the hydraulic oil filter
• 9.8.4. Changing the oil in the travel gear
• 9.8.5. Checking the ROPS
• 9.8.6. Servicing the auxiliary heating
• 9.9. Every 2000 operating hours
• 9.9.1. Changing the hydraulic oil
• 9.9.2. Changing the coolant
• 9.9.3. Changing oil and filter in the transfer case
• 9.9.4. Checking the condition of the oscillating articulated joint
• 9.10. Every 3000 operating hours
• 9.10.1. Replacing ribbed Vbelt and idler pulley
• 9.10.2. Checking the adjusting lever and the gate in the exhaust gas recirculation
• 9.10.3. Replacing the crankcase ventilation valve
• 9.11. As required
• 9.11.1. Checking, cleaning the water separator
• 9.11.2. Air filter maintenance
• 9.11.3. Cleaning the radiator module
• 9.11.4. Filling the provision tank for the windscreen washer system
• 9.11.5. Draining off dirty fluids from front and rear frame
• 9.11.6. Drain the fuel tank sludge
• 9.11.7. Check / adjust scrapers and edge cutters
• 9.11.8. Checking the dozer blade cutting edges
• 9.11.9. Replacing padfpoot caps
• 9.11.10. Weld on new pad foot caps
• 9.11.11. Measures prior to extended shutdown period
• 10. Troubleshooting
• 10.1. Preliminary remarks
• 10.2. Starting the engine with jump leads
• 10.3. Emergency operation of hood
• 10.4. Operating the engine emergency mode
• 10.5. Fuse assignment
• 10.5.1. Notes on safety
• 10.5.2. Central electrics
• 10.5.3. Main fuses
• 10.5.4. Control console cabin
• 10.6. Engine faults
• 11. Disposal
• 11.1. Final shutdown of machine
• 12. List of special tools