Bomag BW 226 BVC-5 Single Drum Roller Operating and Maintenance Instructions 00820176

Description

• Model List:
  • BW 226 BVC-5 Single Drum Roller

• 1. Table of contents
• 2. Introduction
• 2.1. Foreword
• 2.2. Machine type plate and engine type plate
• 3. Technical data
• 3.1. Noise and vibration data
• 3.1.1. Noise data
• 3.1.2. Vibration data
• 4. Concerning your safety
• 4.1. General prerequisites
• 4.1.1. General
• 4.1.2. Explanation of signal words used
• 4.1.3. Personal protective equipment
• 4.1.4. Intended use
• 4.1.5. Improper use
• 4.2. Definition of responsible persons
• 4.2.1. Operating company
• 4.2.2. Expert / qualified person
• 4.2.3. Driver / operator
• 4.3. Fundamentals for safe operation
• 4.3.1. Remaining dangers, remaining risks
• 4.3.2. Regular safety inspections
• 4.3.3. Modifications and alterations to the machine
• 4.3.4. Damage, defects, misuse of safety devices
• 4.3.5. Roll Over Protective Structure (ROPS)
• 4.4. Handling fuels and lubricants
• 4.4.1. Preliminary remarks
• 4.4.2. Safety regulations and environmental protection regulations for handling diesel fuel
• 4.4.3. Safety regulations and environmental protection regulations for handling oil
• 4.4.4. Safety regulations and environmental protection regulations for handling hydraulic oil
• 4.4.5. Safety regulations and environmental protection regulations for handling coolants
• 4.4.6. Safety regulations and environmental protection regulations for handling battery acid
• 4.5. Load/transport the machine
• 4.6. Startup procedure
• 4.6.1. Prior to starting up
• 4.6.2. Starting the engine
• 4.6.3. Starting the engine with jump leads
• 4.7. Driving the machine, working operation
• 4.7.1. Persons in the danger area
• 4.7.2. Driving the machine
• 4.7.3. Driving on gradients and slopes
• 4.7.4. Crossslope
• 4.7.5. Working with vibration
• 4.7.6. Parking the machine
• 4.8. Refuelling
• 4.9. Emergency procedures
• 4.9.1. Actuating the emergency stop switch
• 4.9.2. Disconnecting the battery
• 4.9.3. Towing the machine
• 4.10. Maintenance work
• 4.10.1. Preliminary remarks
• 4.10.2. Work on hydraulic lines
• 4.10.3. Working on the engine
• 4.10.4. Maintenance work on electric components and battery
• 4.10.5. Working on the air conditioning
• 4.10.6. Working on wheels and tyres
• 4.10.7. Cleaning work
• 4.10.8. After maintenance work
• 4.11. Repair
• 4.12. Stickers and signage
• 5. Indicators and control elements
• 5.1. Drivers stand
• 5.1.1. Instrument cluster
• 5.1.2. Operating console
• 5.1.3. Arm console
• 5.2. Cabin
• 5.2.1. Control panel, cabin
• 5.2.2. Heating / air conditioning
• 5.2.3. 12 V DIN socket
• 5.2.4. Monitor for reversing camera
• 5.2.5. Fire extinguisher
• 5.3. Engine compartment
• 5.3.1. Main battery switch
• 5.4. Outside of machine
• 5.4.1. Reversing camera
• 6. Checks prior to start up
• 6.1. Notes on safety
• 6.2. Visual inspections and function tests
• 6.3. Checking the engine oil level
• 6.4. Checking the fuel level, topping up fuel
• 6.4.1. Checking the fuel level
• 6.4.2. Refuelling
• 6.5. Checking the hydraulic oil level
• 6.6. Checking the coolant level
• 6.7. Checking wheels and tyres
• 7. Operation
• 7.1. Settingup the work place
• 7.1.1. Adjusting the drivers seat
• 7.1.2. Swivelling the drivers seat
• 7.1.3. Adjust the steering wheel
• 7.2. Electronic immobilizer
• 7.3. Starting the engine
• 7.4. Travel operation
• 7.4.1. Preliminary remarks and safety notes
• 7.4.2. Driving the machine
• 7.4.3. Applying the parking brake
• 7.4.4. Notes on travel operation
• 7.5. Working with vibration
• 7.5.1. Preliminary remarks and safety notes
• 7.5.2. Vibration in automatic operation
• 7.5.3. Vibration in manual mode
• 7.6. Measuring pass with BVC
• 7.6.1. Line chart (EVIB) Automatic/manual operation
• 7.7. Parking the machine in secured condition
• 7.8. Operating the heating / air conditioning system
• 7.9. ECOSTOP
• 7.10. Emergency procedures
• 7.10.1. Actuating the emergency stop switch
• 7.10.2. Disconnecting the battery
• 7.10.3. Towing the machine
• 7.10.4. After towing
• 8. Loading / transporting the machine
• 8.1. Prepare for transport
• 8.2. Loading the machine
• 8.3. Lashing the machine to the transport vehicle
• 8.4. Loading by crane
• 8.5. After transport
• 9. Maintenance
• 9.1. Preliminary remarks and safety notes
• 9.2. Preparations / concluding work
• 9.2.1. Open and secure the engine hood
• 9.2.2. Engaging / releasing the articulation lock
• 9.3. Fuels and lubricants
• 9.3.1. Engine oil
• 9.3.2. Fuel
• 9.3.3. Coolant
• 9.3.4. Hydraulic oil
• 9.3.5. Gear oil SAE 75W90
• 9.3.6. Gear oil SAE 80W140
• 9.4. List of fuels and lubricants
• 9.5. Runningin instructions
• 9.5.1. General
• 9.5.2. After 250 operating hours
• 9.5.3. After 500 operating hours
• 9.5.4. After 1000 operating hours
• 9.6. Maintenance Table
• 9.7. Every 250 operating hours
• 9.7.1. Cleaning the radiator module
• 9.7.2. Checking, tensioning the Vbelt for the generator system
• 9.7.3. Checking the oil level in the drive axle
• 9.7.4. Checking the oil level in the drive axle reduction gear
• 9.7.5. Checking the oil level in the wheel hubs
• 9.7.6. Checking the oil level in the exciter housing
• 9.7.7. Checking the oil level in the drum drive reduction gear
• 9.7.8. Changing the fresh air filter in the cabin
• 9.7.9. Check the parking brake
• 9.8. Every 500 operating hours
• 9.8.1. Change engine oil and oil filter cartridge
• 9.8.2. Replacing the fuel filter, bleeding the fuel system
• 9.8.3. Checking the antifreeze concentration and the condition of the coolant
• 9.8.4. Checking the hydraulic lines
• 9.8.5. Servicing the battery, checking the main battery isolation
• 9.8.6. Servicing the air conditioning system
• 9.9. Every 1000 operating hours
• 9.9.1. Checking the ribbed Vbelt
• 9.9.2. Replacing the air conditioning compressor Vbelts
• 9.9.3. Checking the engine mounts
• 9.9.4. Replacing the hydraulic oil filter
• 9.9.5. Change the oil in the drive axle
• 9.9.6. Change the oil in the drum drive reduction gear
• 9.9.7. Changing the oil in the wheel hubs
• 9.9.8. Change the oil in the exciter housing
• 9.9.9. Change the oil in the drum drive reduction gear
• 9.9.10. Retightening the fastening of the axle on the frame
• 9.9.11. Retightening the wheel nuts
• 9.9.12. Checking the ROPS
• 9.9.13. Checking the travel control
• 9.9.14. Cleaning the circulation air filter for the heating
• 9.10. Every 2000 operating hours
• 9.10.1. Adjusting the valve clearance
• 9.10.2. Changing the hydraulic oil
• 9.10.3. Changing the coolant
• 9.11. Every 4000 operating hours
• 9.11.1. Replace ribbed Vbelt and idler pulley
• 9.12. As required
• 9.12.1. Air filter maintenance
• 9.12.2. Checking, cleaning the water separator
• 9.12.3. Retightening the padfoot shell
• 9.12.4. Adjust the scrapers
• 9.12.5. Filling the windscreen washer tank
• 9.12.6. Replacing the paper roll in the printer
• 9.12.7. Replacing the printer ribbon in the printer
• 9.12.8. Drain the fuel tank sludge
• 9.12.9. Measures prior to extended shutdown period
• 10. Troubleshooting
• 10.1. Preliminary remarks
• 10.2. Starting the engine with jump leads
• 10.3. Fuse assignment
• 10.3.1. Notes on safety
• 10.3.2. Central electrics
• 10.3.3. Main fuses
• 10.3.4. Control console cabin
• 10.4. Engine malfunctions
• 11. Disposal
• 11.1. Final shutdown of machine
• 12. List of special tools