Bomag BW 80 AD-5 to BW 100 SCC-5 Tandem Vibratory Roller Operating and Maintenance Instructions 00806701 2017

Description

• Model List:
  • BW 80 AD-5 Tandem Vibratory Roller
  • BW 90 AD-5 Tandem Vibratory Roller
  • BW 100 ADM-5 Tandem Vibratory Roller
  • BW 100 ACM-5 Tandem Vibratory Roller
  • BW 90 SC-5 Tandem Vibratory Roller
  • BW 100 SC-5 Tandem Vibratory Roller
  • BW 100 SCC-5 Tandem Vibratory Roller

• 1. Table of contents
• 2. Foreword
• 2.1. Machine type plate and engine type plate
• 3. Technical data
• 3.1. Technical data BW 80 AD5
• 3.1.1. Noise and vibration data
• 3.1.1.1. Noise data
• 3.1.1.2. Vibration data
• 3.2. Technical data BW 90 AD5
• 3.2.1. Noise and vibration data
• 3.2.1.1. Noise data
• 3.2.1.2. Vibration data
• 3.3. Technical data BW 100 ADM5
• 3.3.1. Noise and vibration data
• 3.3.1.1. Noise data
• 3.3.1.2. Vibration data
• 3.4. Technical data BW 90 SC5
• 3.4.1. Noise and vibration data
• 3.4.1.1. Noise data
• 3.4.1.2. Vibration data
• 3.5. Technical data BW 100 SC5
• 3.5.1. Noise and vibration data
• 3.5.1.1. Noise data
• 3.5.1.2. Vibration data
• 3.6. Technical data BW 100 ACM5
• 3.6.1. Noise and vibration data
• 3.6.1.1. Noise data
• 3.6.1.2. Vibration data
• 3.7. Technical data BW 100 SCC5
• 3.7.1. Noise and vibration data
• 3.7.1.1. Noise data
• 3.7.1.2. Vibration data
• 4. Safety regulations
• 5. Indicators and control elements
• 5.1. General notes
• 5.2. Description of indicators and control elements
• 5.3. Instrument cluster
• 6. Operation
• 6.1. General
• 6.2. Checks prior to start up
• 6.3. Electronic immobilizer
• 6.4. Adjusting the drivers seat
• 6.5. Starting the engine
• 6.6. Driving the machine
• 6.6.1. Seat contact switch
• 6.7. Stopping the machine, operating the parking brake
• 6.8. Shutting down the engine
• 6.9. Switching the vibration on/off
• 6.9.1. Preliminary remarks and safety notes
• 6.9.2. Vibration in manual mode
• 6.9.3. Vibration in automatic mode
• 6.10. Operating the Economizer
• 6.11. Switching the pressure sprinkling system on and off
• 6.12. Switching emulsion sprinkling on/off
• 6.13. Setting the crabwalk
• 6.14. What to do in events of emergency
• 6.15. Mounting the edge cutter tool
• 6.16. Lifting / lowering the edge cutter
• 6.17. Connecting/disconnecting the hydraulic breakerOptional equipment
• 6.18. Towing
• 6.18.1. Towing AD/ADM/SCmachines
• 6.18.2. Towing ACM/SCCmachines
• 6.19. Loading/transport
• 7. Maintenance
• 7.1. General notes on maintenance
• 7.2. Fuels and lubricants
• 7.2.1. Engine oil
• 7.2.1.1. Oil quality
• 7.2.1.2. Oil viscosity
• 7.2.1.3. Oil change intervals
• 7.2.2. Fuel
• 7.2.2.1. Fuel quality
• 7.2.2.2. Winter fuel
• 7.2.2.3. Storage
• 7.2.3. Coolant
• 7.2.4. Hydraulic oil
• 7.2.4.1. Mineral oil based hydraulic oil
• 7.2.4.2. Biodegradable hydraulic oil
• 7.3. List of fuels and lubricants
• 7.4. Runningin instructions
• 7.5. Maintenance Table
• 7.6. Every 10 operating hours
• 7.6.1. Check the engine oil level
• 7.6.2. Check the fuel level
• 7.6.3. Checking the hydraulic oil level
• 7.6.4. Checking the hydraulic oil filter element
• 7.6.5. Checking the coolant level
• 7.6.6. Checking the water level
• 7.6.7. Check the emulsion level
• 7.7. Every 50 operating hours
• 7.7.1. Checking, cleaning the air filter, replacing if necessary
• 7.7.2. Check fuel lines and clamps
• 7.7.3. Checking, cleaning the water separator
• 7.8. Every 250 operating hours
• 7.8.1. Changing engine oil and oil filter cartridge
• 7.8.2. Checking, tensioning, replacing the Vbelt
• 7.8.3. Checking the air intake lines
• 7.8.4. Cleaning radiator and hydraulic oil cooler
• 7.8.5. Battery service
• 7.8.6. Checking radiator hoses and hose clamps
• 7.8.7. Check scrapers, adjust if necessary
• 7.9. Every 500 operating hours
• 7.9.1. Drain the fuel tank sludge
• 7.9.2. Change the fuel filter
• 7.9.3. Check the antifreeze concentration and the condition of the coolant
• 7.10. Every 1000 operating hours
• 7.10.1. Checking, adjusting the valve clearance
• 7.10.2. Check the engine mounts
• 7.10.3. Check the travel control
• 7.11. Every 2000 operating hours
• 7.11.1. Changing hydraulic oil and breather filter
• 7.11.2. Replacing the hydraulic oil filter
• 7.11.3. Changing the coolant
• 7.11.4. Replacing the fuel lines
• 7.11.5. Check the injection nozzles
• 7.12. Every 3000 operating hours
• 7.12.1. Check the fuel injection pump
• 7.13. As required
• 7.13.1. Checking the air pressure in the rubber tires
• 7.13.2. Water sprinkler system, maintenance in case of frost
• 7.13.3. Tightening torques for screws with metric unified thread
• 7.13.4. Measures to be applied for longer periods of rest
• 8. Trouble shooting
• 8.1. General notes
• 8.2. Starting with jump wires
• 8.3. Engine problems
• 8.4. Fuse assignment
• 8.4.1. Notes on safety
• 8.4.2. Central electrics
• 8.4.3. Main battery fuse
• 9. Disposal
• 9.1. Final shutdown of machine