Description
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Model List:
- EC500 60
- EC500 80B
- 1. SERVICE MANUAL
- 2. Truck Models Covered by This Manual
- 3. Arrangement and Use of This Manual
- 4. Foreword
- 5. CONTENTS
- 6. SA SAFE MAINTENANCE
- 6.1. Safety
- 6.2. Lifting, Jacking, and Blocking
- 7. PS PERIODIC SERVICE
- 7.1. Maintenance Schedules
- 7.2. Planned Maintenance
- 7.3. The PM Inspection Form
- 8. BATTERY
- 8.1. Battery Handling
- 8.2. Battery Tests
- 9. ELECTRICAL SWITCHES
- 9.1. Foot and Hand Brake Switches
- 9.2. Lift and Tilt Pump Switches
- 9.3. Forward and Reverse Switches
- 10. ELECTRICAL MOTORS
- 10.1. General Information
- 10.2. Drive Motor
- 10.3. Hydraulic Pump Motor
- 10.4. Steering Pump Motor
- 11. ELECTRICAL SCHEMATICS
- 11.1. Wiring Schematics and Diagrams
- 12. ELECTRICAL CONTROLS
- 12.1. Control Panel
- 12.2. EW200LXTroubleshooting
- 12.3. Recommended Tests, Equipment, and Procedures
- 12.4. Periodic Electrical Checks
- 12.5. Battery Tests
- 12.6. EV100 LXT CONTROL PANEL
- 12.7. Status Codes
- 13. DRIVE AXLE
- 13.1. Drive Axle Specifications and Description
- 13.2. Drive Axle Troubleshooting
- 13.3. Drive Axle Removal and Installation
- 13.4. Drive Axle Overhaul General Practices
- 13.5. Drive Axle Ends Overhaul
- 13.6. Drive Axle Differential Adaptor Overhaul
- 13.7. Differential Overhaul Drive Axle
- 14. WHEELS AND TIRES
- 14.1. Wheels and Tires Specifications and Description
- 14.2. Cushion Wheels and Tires
- 15. BRAKE SYSTEM
- 15.1. Brake System Specifications and Descriptions
- 15.2. Service Brake Troubleshooting
- 15.3. Pedal and Linkage Adjustments
- 15.4. Brake System Bleeding
- 15.5. Brake Master Cylinder Service
- 15.6. Service Brake Overhaul
- 15.7. Park Brake Service
- 16. STEERING COLUMN AND GEAR
- 16.1. Steering System Specifications and Description
- 16.2. Steering System Troubleshooting
- 16.3. Steering Column Removal and Installation
- 16.4. Steering System Relief Pressure Check and Adjustment
- 16.5. Steering Gear Overhaul
- 17. STEERING AXLE
- 17.1. Steering Axle Specifications and Description
- 17.2. Steer Wheel Bearing Maintenance and Adjustment
- 17.3. Steering Axle Removal and Installation
- 17.4. Steering Axle Overhaul
- 17.5. Steering Cylinder Removal and Installation
- 17.6. Steering Cylinder Overhaul
- 17.7. Steering Pump Removal and Installation
- 17.8. Steering Pump Overhaul
- 18. HYDRAULIC SUMP, FILTERS, AND PUMP
- 18.1. Main Hydraulic Sump, Filters, and Pump Specifications and Description
- 18.2. Main Hydraulic Pump Troubleshooting
- 18.3. Main Hydraulic Filters and Fluid Maintenance
- 18.4. Main Hydraulic Pump Removal and Installation
- 18.5. Main Hydraulic Pump Overhaul
- 19. HYDRAULIC CONTROL VALVES
- 19.1. General Description
- 19.2. Main Valve Removal and Installation
- 19.3. Main Valve Disassembly, Inspection and Assembly
- 20. TILT CYLINDERS
- 20.1. Tilt Cylinder Specifications and Description
- 20.2. Checks and Adjustments
- 20.3. Tilt Cylinder Removal and Installation
- 20.4. Tilt Cylinder Overhaul
- 21. UPRIGHTS
- 21.1. Upright Specifications and Descriptions
- 21.2. Troubleshooting
- 21.3. Upright Inspection
- 21.4. Carriage and Upright Roller Clearance Checks and Shim Adjustments
- 21.5. Upright Chain Inspection, Adjustment, and Installation
- 21.6. Fork and Carriage Removal and Installation
- 22. COUNTERWEIGHT AND CHASSIS
- 22.1. Counterweight Specifications and Description
- 22.2. Counterweight Removal and Installation
- 22.3. Overhead Guard Removal and Installation
- 22.4. Floor Plate and Seat Deck Removal and Installation
- 22.5. Operators Seat Removal and Installation
- 23. SPECIFICATIONS
- 23.1. Nameplate and Decals
- 23.2. General Specifications
- 23.3. Hydraulic Fitting Tightening Procedure
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