Clark C 60, 70, 75, 80 D, C 60, 70, 75 L Service Manual SM-751

Description

• Model List:
  • C 60 D
  • C 70 D
  • C 75 D
  • C 80 D
  • C 60 L
  • C 70 L
  • C 75 L

• 1. CONTENTS
• 2. GROUP SA SAFE MAINTENANCE
• 2.1. Lifting, Jacking, and Blocking the Truck
• 3. GROUP PS PERIODIC SERVICE
• 3.1. Maintenance Schedules
• 3.2. The Planned Maintenance Program
• 4. GROUP 00 (DIVECO) DIESEL ENGINE
• 4.1. GENERAL SPECIFICATIONS
• 4.2. DUTY INDUSTRIAL APPLICATION
• 4.3. OVERHAUL AND TECHNICAL SPECIFICATIONS
• 4.4. APPENDIX
• 4.5. Engine Replacement
• 5. GROUP 00(L) ENGINE (GM V6 4.3L)
• 5.1. ENGINE REMOVAL AND REPLACEMENT
• 5.2. LITER V6 ENGINE REPAIR PROCEDURES
• 5.3. COOLING SYSTEM
• 6. GROUP 01 ENGINE COOLING SYSTEM
• 6.1. Engine Cooling System Specifications and Description
• 6.2. Engine Cooling System Troubleshooting
• 6.3. Engine Cooling SystemTesting and Maintenance
• 6.4. Radiator Removal and Replacemant
• 7. GROUP 02(LPTIER3) MI07 LP SYSTEM (GM V6 4.3)
• 7.1. REGULATORY COMPLIANCE
• 7.2. LPG SYSTEM OVERVIEW
• 7.3. SPECIFICATIONS
• 7.4. RECOMMENDED MAINTENANCE
• 7.5. INSTALLATION PROCEDURES
• 7.6. TESTS AND ADJUSTMENTS
• 7.7. BASIC TROUBLESHOOTING
• 7.8. ADVANCED DIAGNOSTICS
• 7.9. PARTS DESCRIPTION
• 8. GROUP 02 (GMTIER4) PSI FUEL SYSTEM (GM V6 4.3)
• 8.1. General Information
• 8.2. Maintenance
• 8.3. LPG Fuel System
• 8.4. GASOLINE Fuel System
• 8.5. Fuel System Diagnosis
• 8.6. Electrical Section
• 8.7. Definitions
• 9. GROUP 03 INTAKE AND EXHAUST SYSTEM
• 9.1. Intake and Exhaust Systems Specifications and Description
• 9.2. Intake System Troubleshooting
• 9.3. Intake System Service
• 9.4. Exhaust Systems
• 10. GROUP 06TRANSMISSION 3WG116 (Old T/M)(for DIESEL TRUCK)
• 10.1. LAYOUT 3WG116
• 10.2. DISASSEMBLY
• 10.3. REASSEMBLY
• 10.4. AEB Setting of T/M controller clutch INCHING calibration
• 10.5. TROUBLESHOOTING
• 11. GROUP 07 TRANSMISSION 3WG94EC (New T/M) (for DIESEL TRUCK)
• 11.1. LAYOUT 3WG94EC
• 11.2. Measuring Points And Connections
• 11.3. Disassembly
• 11.4. Reassembly
• 11.5. Transmission Removal and Installation
• 12. GROUP 08 TRANSMISSION T12313 MODEL) (FOR LPG TRUCK)
• 12.1. DISASSEMBLY
• 12.2. DISASSEMBLY AND REASSEMBLY OF 1st AND 2nd CLUTCH
• 12.3. DISASSEMBLY AND REASSEMBLY OF 3rd CLUTCH
• 12.4. DISASSEMBLY AND REASSEMBLY OF FORWARD AND REVERSE CLUTCHES
• 12.5. REGULATOR VALVE DISASSEMBLY AND REASSEMBLY
• 12.6. CLEANING AND INSPECTION
• 12.7. TROUBLESHOOTING PROCEDURES
• 12.8. TRANSMISSION CONTROLLER
• 12.9. TRANSMISSION REMOVAL AND INSTALLATION
• 13. GROUP 13 ELECTRICAL SYSTEM
• 13.1. Cautions for working on the electrical system
• 13.2. Electrical system Specifications and features
• 13.3. Electrical Circuit Diagram Electrical Parts Arrangement
• 13.4. Instrument Pod
• 13.5. Air Conditioning System (Option)
• 14. GROUP 20DRIVE AXLE (for Diesel truck)
• 14.1. System Operation
• 14.2. Drive Axle
• 14.3. Problem and Cause
• 14.4. Drive Axle Disassembly and Reassembly
• 14.5. Transmission Removal and Installation
• 15. GROUP 21 (L) DRIVE AXLE (for LPG truck)
• 15.1. System Operation
• 15.2. Differential Carrier Assy
• 15.3. Drive Axle
• 15.4. Problem and Cause
• 15.5. Disassembly and Reassembly of Drive Axle
• 15.6. Transmission Removal and Installation
• 16. GROUP 22 WHEELS AND TIRES
• 16.1. Wheels and Tires Specifications and Description
• 16.2. Pneumatic Wheels and Tires
• 17. GROUP 23 BRAKE SYSTEM
• 17.1. Braking / Inching System Specifications and Description
• 17.2. Service Brake Troubleshooting
• 17.3. Brake/Inching Pedals and Linkages Adjustments
• 17.4. Brake System Bleeding
• 17.5. Brake Valve Service
• 17.6. Parking Brake Service
• 18. GROUP 25 STEERING COLUMN AND GEAR
• 18.1. Steering System Specifications and Description
• 18.2. Steering System Troubleshooting
• 18.3. Steering Column and Component Removal and Replacement
• 18.4. Stering System Relief Pressure Check and Adjustment
• 18.5. Steering Gear Overhaul
• 19. GROUP 26 STEER AXLE
• 19.1. Steer Axle Specifications and Description
• 19.2. Steer Axle Wheel Bearing Maintenance and Adjustment
• 19.3. Steer Axle Removal and Replacement
• 19.4. Steer Axle Overhaul
• 19.5. Steer Cylinder Removal and Replacement
• 19.6. Steer Cylinder Overhaul
• 20. GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
• 20.1. Main Hydraulic Sump, Filters, and Pump Specifications and Description
• 20.2. Main Hydraulic Pump Troubleshooting
• 20.3. Main Hydraulic Removal and Installation
• 21. GROUP 30 HYDRAULIC CONTROL VALVE (HUSCO)
• 21.1. Hydraulic Control Valve/Lift Circuit Specifications and Description
• 21.2. Hydraulic Schematic
• 21.3. Hydraulic System Troubleshooting
• 21.4. Hydraulic System Pressure Checks and Adjustments
• 21.5. Hydraulic Control Valve Removal and Replacement
• 21.6. Hydraulic Control Valve Overhaul
• 22. GROUP 31 Hydraulic Control Valve (Daesung Nachi)
• 22.1. Operation of Hydraulic Control Valve
• 22.2. Hydraulic Circuit
• 22.3. Disassembling Hydraulic Valve
• 22.4. Assembling Hydraulic Control Valve
• 22.5. Testing Hydraulic Valve
• 23. GROUP 32 TILT CYLINDERS
• 23.1. Tilt Cylinder Specifications and Description
• 23.2. Tilt Cylinder Checks and Adjustments
• 23.3. Tilt Cylinder Removal and Replacement
• 23.4. Tilt Cylinder Overhaul
• 24. GROUP 34 UPRIGHTS
• 24.1. Upright Specifications and Description
• 24.2. Troubleshooting
• 24.3. Upright Inspection
• 24.4. Carriage and Upright Roller Clearance Checks and Shim Adjustments
• 24.5. Cylinder Removal, Shimming, Overhaul, and Replacement
• 24.6. Upright Chain Inspection, Adjustment, and Replacement
• 24.7. Fork and Carriage Removal and Replacement
• 24.8. Upright Removal and Replacement
• 25. GROUP 38 COUNTERWEIGHT AND CHASSIS
• 25.1. Counterweight Specifications and Description
• 25.2. Counterweight Removal and Replacement
• 25.3. Overhead Guard/Operators Cell Removal and Replacement
• 25.4. Floorboard, Cowls, and Seat Deck Removal and Replacement
• 25.5. Operators Seat Removal and Replacement
• 26. GROUP 40 SPECIFICATIONS
• 26.1. Nameplates and Decals
• 26.2. General Specifications
• 26.3. Hydraulic Fitting Tightening Procedure