Clark OP15X Service Manual SM-714

Description

• Model List:
  • OP15X

• 1. Standard Codes
• 2. Table of Contents
• 3. Warning Symbols
• 3.1. Warning Levels
• 4. Prohibitory Symbols
• 4.1. Ordinance Symbols
• 4.2. General Safety
• 5. Battery Safety
• 6. Static Discharge Precautions
• 7. Welding Safety
• 8. Introduction, Service Manual
• 9. Contents, Section M
• 9.1. Machine Information
• 10. General Product Information
• 10.1. Truck Presentation
• 10.2. Main Components
• 11. Inch (SAE) and Metric Fasteners
• 11.1. Introduction
• 11.2. Nomenclature, Threads
• 11.3. Strength Identification
• 11.4. Conversion of Metric and English Units
• 12. Technical Service Data
• 13. Ordering Spare Parts
• 14. Contents, Section P
• 14.1. Planned Maintenance
• 15. Introduction, Maintenance
• 15.1. Jacking Truck Off The Floor
• 15.2. Lubricants
• 16. Service Schedule
• 16.1. Planned Maintenance Schedule
• 16.2. Planned Maintenance Procedures
• 17. Lubrication Chart
• 18. Oil and Grease Specifications
• 18.1. Approved Oils and Grease
• 18.2. Grease Location Points
• 19. Contents, Section S
• 19.1. Service Instructions
• 20. Chassis
• 20.1. Theory of Operation
• 20.2. Maintenance
• 20.3. Troubleshooting
• 20.4. Repair and Rebuild
• 21. Operator Platform
• 21.1. Theory of Operation
• 21.2. Maintenance
• 21.3. Troubleshooting
• 21.4. Repair and Rebuild
• 22. Battery Compartment
• 22.1. Theory of Operation
• 22.2. Maintenance
• 22.3. Troubleshooting
• 22.4. Repair and Rebuild
• 23. Operator Controls
• 23.1. Theory of Operation
• 23.2. Maintenance
• 23.3. Troubleshooting
• 23.4. Repair and Rebuild
• 23.5. Decal with Protective Sheet
• 23.6. Decal without Protective Sheet
• 24. Electric Motors
• 24.1. Theory of Operation
• 24.2. Maintenance
• 24.3. Troubleshooting
• 24.4. Repair
• 24.5. Rebuild
• 25. Transmission
• 25.1. Theory of Operation
• 25.2. Maintenance
• 25.3. Troubleshooting
• 25.4. Repair and Rebuild
• 26. Electric Brake
• 26.1. Theory of Operation
• 26.2. Maintenance
• 26.3. Troubleshooting
• 26.4. Repair and Rebuild
• 27. Drive Wheel
• 27.1. Theory of Operation
• 27.2. Maintenance
• 27.3. Troubleshooting
• 27.4. Repair and Rebuild
• 28. Load Wheels
• 28.1. Theory of Operation
• 28.2. Maintenance
• 28.3. Troubleshooting
• 28.4. Repair and Rebuild
• 29. Steering Unit
• 29.1. Theory of Operation
• 29.2. Maintenance
• 29.3. Troubleshooting
• 29.4. Repair and Rebuild
• 30. Steering Arm / Wheel / Lever
• 30.1. Theory of Operation
• 30.2. Maintenance
• 30.3. Troubleshooting
• 30.4. Repair and Rebuild
• 31. Steering Bearing
• 31.1. Theory of Operation
• 31.2. Maintenance
• 31.3. Troubleshooting
• 31.4. Repair and Rebuild
• 32. Electrical Functions
• 32.1. Theory of Operation
• 32.2. Maintenance
• 32.3. Troubleshooting
• 33. Electronic Components
• 33.1. Theory of Operation
• 33.2. Maintenance
• 33.3. Troubleshooting
• 33.4. Repair and Rebuild
• 34. Battery
• 34.1. Theory of Operation
• 34.2. Maintenance
• 34.3. Troubleshooting
• 34.4. Repair and Rebuild
• 35. Battery Connector
• 35.1. Theory of Operation
• 35.2. Maintenance
• 35.3. Troubleshooting
• 35.4. Repair and Rebuild
• 36. Lights (Optional)
• 36.1. Theory of Operation
• 36.2. Maintenance
• 36.3. Troubleshooting
• 36.4. Repair and Rebuild
• 37. Horn and Travel Alarm
• 37.1. Theory of Operation
• 37.2. Maintenance
• 37.3. Troubleshooting
• 37.4. Repair and Rebuild
• 38. Instrument Panel and Displays
• 38.1. Theory of Operation
• 38.2. Maintenance
• 38.3. Troubleshooting
• 39. Start/Stop Switches
• 39.1. Theory of Operation
• 39.2. Maintenance
• 39.3. Troubleshooting
• 39.4. Repair and Rebuild
• 40. Mast Switches
• 40.1. Theory of Operation
• 40.2. Maintenance
• 40.3. Troubleshooting
• 40.4. Repair and Rebuild
• 41. Steer Switches
• 41.1. Theory of Operation
• 41.2. Maintenance
• 41.3. Troubleshooting
• 41.4. Repair and Rebuild
• 41.5. Theory of Operation
• 41.6. Maintenance
• 41.7. Troubleshooting
• 41.8. Repair and Rebuild
• 42. Contactor Panel
• 42.1. Theory of Operation
• 42.2. Maintenance
• 42.3. Troubleshooting
• 42.4. Repair and Rebuild
• 43. Traction Power Amplifier (TPA) Transistor Controller
• 43.1. Theory of Operation
• 43.2. Maintenance
• 43.3. Troubleshooting
• 43.4. Repair and Rebuild
• 44. Hydraulic System
• 44.1. Theory of Operation
• 44.2. Maintenance
• 44.3. Troubleshooting
• 44.4. Repair and Rebuild
• 45. Two Stage Mast Staging Cylinder
• 45.1. Theory of Operation
• 45.2. Maintenance
• 45.3. Troubleshooting
• 45.4. Repair and Rebuild
• 46. Three Stage Mast Staging Cylinder
• 46.1. Theory of Operation
• 46.2. Maintenance
• 46.3. Troubleshooting
• 46.4. Repair and Rebuild
• 47. Three Stage Mast Freelift Cylinder
• 47.1. Theory of Operation
• 47.2. Maintenance
• 47.3. Troubleshooting
• 47.4. Repair and Rebuild
• 47.5. Theory of Operation
• 47.6. Maintenance
• 47.7. Troubleshooting
• 47.8. Repair and Rebuild
• 48. Platform
• 48.1. Theory of Operation
• 48.2. Maintenance
• 48.3. Troubleshooting
• 48.4. Repair and Rebuild
• 49. Lifting Gear (Crosshead), Three Stage Mast
• 49.1. Theory of Operation
• 49.2. Maintenance
• 49.3. Troubleshooting
• 49.4. Repair and Rebuild
• 50. Fork Assembly
• 50.1. Theory of Operation
• 50.2. Maintenance
• 50.3. Troubleshooting
• 50.4. Repair and Rebuild
• 51. Handset, Old
• 51.1. Operating Modes
• 51.2. Revert to Previous Settings
• 51.3. Handset Self Test
• 52. Handset, New
• 52.1. Display Screen
• 52.2. Operation