Clark C 20, 25, 30, 35 L-G, C 20, 25, 30, 32C L Service Manual SM-1044

Description

• Model List:
  • C 20 L
  • C 25 L
  • C 30 L
  • C 35 L
  • C 20 G
  • C 25 G
  • C 30 G
  • C 35 G
  • C 20C L
  • C 25C L
  • C 30C L
  • C 32C L

• 1. SM1044
• 2. CONTENTS
• 3. GROUP SA SAFE MAINTENANCE
• 3.1. Section 1 Safety
• 3.2. Section 2 Lifting, Jacking, and Blocking the Truck
• 3.3. Section 3 Towing
• 4. GROUP PS PERIODIC SERVICE
• 4.1. Section 1 Maintenance Schedules
• 4.2. Section 2 The Planned Maintenance Program
• 5. GROUP 00 (FORD 2.5L) ENGINE (FORD 2.5 LPG)
• 5.1. Section 1 General Information
• 5.2. Section 2 Maintenance
• 5.3. Section 3 LPG Fuel System Overview
• 5.4. Section 4 Quick Troubleshooting Guides
• 5.5. Section 5 Engine Electrical
• 5.6. Section 6 Spectrum Engine Monitor Diagnostic Scan Tool (DST)
• 5.7. Section 7 IMPCO A36 ECM Diagnostic Trouble Codes (DTCs)
• 5.8. Section 8 Servicing the Fuel System
• 5.9. Section 9 Definitions
• 6. GROUP 01 ENGINE COOLING SYSTEM
• 6.1. Section 1 Engine Cooling System Specifications and Description
• 6.2. Section 2 Engine Cooling System Troubleshooting
• 6.3. Section 3 Engine Cooling System Testing and Maintenance
• 6.4. Section 4 Radiator Removal and Replacemant
• 7. GROUP 03 INTAKE AND EXHAUST SYSTEM
• 7.1. Section 1 Intake and Exhaust Systems Specifications and Description
• 7.2. Section 2 Intake System Troubleshooting
• 7.3. Section 3 Intake System Service
• 7.4. Section 4 Exhaust Systems
• 8. GROUP 06 TRANSAXLE (TA30 TRANSAXLE)
• 8.1. Section 1 Transaxle Specifications and Description
• 8.2. Section 2 Transaxle Troubleshooting
• 8.3. Section 3 Transaxle Oil and Filter
• 8.4. Section 4 Transaxle Oil Cooler
• 8.5. Section 5 Transaxle Removal and Replacement
• 8.6. Section 6 Transaxle Overhaul
• 8.7. Section 7 Drive Axle Ends Overhaul
• 8.8. Section 8 Transaxle Control valve Overhaul
• 9. GROUP 13 ELECTRICAL SYSTEM
• 9.1. Section 1 Cautions for working on the electrical system
• 9.2. Section 2 Electrical system Specifications and features
• 9.3. Section 3 Electrical Circuit Diagram Electrical Parts Arrangement
• 9.4. Section 4 Instrument Pod
• 9.5. Section 5 Electrical Components Specification and Operation
• 9.6. Section 6 Troubleshooting of Electrical System
• 10. GROUP 22 WHEELS AND TIRES
• 10.1. Section 1 Wheels and Tires Specifications and Description
• 10.2. Section 2 Cushion Wheels and Tires
• 10.3. Section 3 Pneumatic Wheels and Tires
• 11. GROUP 23 BRAKE SYSTEM
• 11.1. Section 1 Braking / Inching System Specifications and Description
• 11.2. Section 2 Service Brake Troubleshooting
• 11.3. Section 3 Brake / Inching Pedals and Linkage Adjustments
• 11.4. Section 4 Brake System Bleeding
• 11.5. Section 5 Brake Master Cylinder Service
• 11.6. Section 6 Service Brake Adjustment and Overhaul
• 11.7. Seciton 7 Parking Brake Service
• 12. GROUP 25 STEERING COLUMN AND GEAR
• 12.1. Section 1 Steering System Specifications and Description
• 12.2. Section 2 Steering System Troubleshooting
• 12.3. Section 3 Steering Column and Component Removal and Replacement
• 12.4. Section 4 Steering System Relief Pressure Check and Adjustment
• 12.5. Section 5 Steering Gear Overhaul
• 13. GROUP 26 STEER AXLE
• 13.1. Section 1 Steer Axle Specifications and Description
• 13.2. Section 2 Steer Axle Wheel Bearing Maintenance and Adjustment
• 13.3. Section 3 Steer Axle Removal and Replacement
• 13.4. Section 4 Steer Axle Overhaul
• 13.5. Section 5 Steer Cylinder Removal and Replacement
• 13.6. Section 6 Steer Cylinder Overhaul
• 14. GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
• 14.1. Section 1 Hydraulic Sump, Filters, and Pump Specifications and Description
• 14.2. Section 2 Main Hydraulic Pump Troubleshooting
• 14.3. Section 3 Hydraulic Filters and Fluid Maintenance and Change
• 14.4. Section 4 Hydraulic Pump Removal and Replacement
• 14.5. Section 5 Hydraulic Pump Overhaul (Hanil Pump)
• 15. GROUP 30 HYDRAULIC CONTROL VALVE / LIFT CIRCUIT
• 15.1. Section 1 Hydraulic Control Valve / Lift Circuit Specifications and Description
• 15.2. Section 2 Hydraulic System Schematics
• 15.3. Section 3 Hydraulic System Troubleshooting
• 15.4. Section 4 Hydraulic System Pressure Checks and Adjustments
• 15.5. Section 5 Hydraulic Control Valve Removal and Replacement
• 15.6. Section 6 Disassembly and Assembly
• 15.7. Section 7 Testing of Hydraulic Valve
• 16. GROUP 32 TILT CYLINDERS
• 16.1. Section 1 Tilt Cylinder Specifications and Description
• 16.2. Section 2 Tilt Cylinder Checks and Adjustments
• 16.3. Section 3 Tilt Cylinder Removal and Replacement
• 16.4. Section 4 Tilt Cylinder Overhaul
• 17. GROUP 34 UPRIGHTS
• 17.1. Section 1 Upright Specifications and Description
• 17.2. Section 2 Troubleshooting
• 17.3. Section 3 Upright Inspection
• 17.4. Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
• 17.5. Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
• 17.6. Section 6 Upright Chain Inspection, Adjustment, and Replacement
• 17.7. Section 7 Fork and Carriage Removal and Replacement
• 17.8. Section 8 Upright Removal and Replacement
• 18. GROUP 38 COUNTERWEIGHT AND CHASSIS
• 18.1. Section 1 Counterweight Specifications and Description
• 18.2. Section 2 Counterweight Removal and Replacement
• 18.3. Section 3 Overhead Guard / Operators Cell Removal and Replacement
• 18.4. Section 4 Floorboard, Cowls, and Seat Deck Removal and Replacement
• 18.5. Section 5 Operators Seat Removal and Replacement
• 19. GROUP 40 SPECIFICATIONS
• 19.1. Section 1 Nameplates and Decals
• 19.2. Section 2 General Specifications
• 19.3. Section 3 Hydraulic Fitting Tightening Procedure