Clark SE15-25T Service Manual SM-747

Description

• Model List:
  • SE15-25T

• 1. Contents
• 2. Foreword
• 3. Group SA Safe Maintenance
• 3.1. Section 1 Safety
• 3.2. Section 2 Lifting, Jacking, and Blocking
• 3.3. Section 3 Towing
• 4. Group PS Periodic Service
• 4.1. Section 1 Maintenance Schedule
• 4.2. Section 2 Planned Maintenance Program
• 4.3. Section 3 PM Inspection Form
• 5. Group 12 Battery
• 5.1. Section 1 LeadAcid Battery Service
• 6. Group 13 Electrical System
• 6.1. Section 1 Schematic
• 6.1.1. IN25280 (HML Early)
• 6.1.2. IN25329 (HML Current)
• 6.1.3. IN25359 (EHL Optional)
• 6.2. Section 2 Wiring
• 6.3. Section 3 Components
• 6.3.1. Standard Equipment Installations
• 6.3.2. Optional Equipment Installations
• 6.3.3. Standard Equipment Circuit Descriptions
• 6.3.4. Optional Equipment Circuit Descriptions
• 6.4. Section 4 Display
• 6.4.1. Display Description
• 6.4.2. Operator Menu
• 6.4.3. Sales Menu
• 6.4.4. Service Menu
• 6.4.5. Standard Adjustments
• 6.4.5.1. Braking
• 6.4.5.2. Controller Fans
• 6.4.5.3. Display
• 6.4.5.4. Hydraulics
• 6.4.5.5. Information
• 6.4.5.6. Maintenance
• 6.4.5.7. Password
• 6.4.5.8. Performance Modes
• 6.4.5.9. Steering
• 6.4.5.10. Travel Speed
• 6.4.6. Optional Adjustments
• 6.4.6.1. Auxiliary Hydraulics
• 6.4.6.2. Fork Leveling
• 6.4.6.3. HiMast Switch
• 6.4.6.4. Lights and Alarms
• 6.4.6.5. Lift Limit Switch
• 6.4.6.6. Load Weight
• 6.4.6.7. Seat Belt Switch
• 6.4.6.8. Speed Limit Switch
• 6.4.7. Sensor Calibrations
• 6.4.7.1. Relearn Accelerator Pedal
• 6.4.7.2. Relearn Brake Pedal
• 6.4.7.3. Adjust Steering Wheel Knob Position
• 6.4.7.4. Adjust Rear Steer Wheel Zero Position
• 6.4.7.5. Relearn Steering Wheel Feedback Range
• 6.4.7.6. Relearn Lift Lever
• 6.4.7.7. Calibrate Load Weight System (if equipped)
• 6.4.7.8. Calibrate Fork Leveling System (if equipped)
• 6.4.8. Button Panel Replacement
• 7. Group 16 Motors
• 7.1. Section 1 Specifications and Description
• 7.2. Section 2 Drive Motor
• 7.3. Section 3 Pump Motor
• 7.4. Section 4 Steer Motor
• 8. Group 17 Contactor
• 8.1. Section 1 Replacement and Overhaul
• 9. Group 19 Controllers
• 9.1. Section 1 Specifications and Description
• 9.1.1. ZAPI Handset Information
• 9.2. Section 2 Electrical Sequence of Operation (Standard Truck)
• 9.3. Section 3 Alarms and Troubleshooting
• 9.4. Section 4 Settings
• 9.4.1. Traction Controller Default Settings
• 9.4.2. Pump Controller Default Settings
• 9.4.3. Steer Controller Default Settings
• 9.4.4. Valve Controller Default Settings
• 9.4.5. Traction Controller Setting Descriptions
• 9.4.6. Pump Controller Setting Descriptions
• 9.4.7. Steer Controller Setting Descriptions
• 9.4.8. Valve Controller Setting Descriptions
• 9.5. Section 5 Removal and Replacement
• 10. Group 20 Drive Axle
• 10.1. Section 1 Specifications and Description
• 10.2. Section 2 Troubleshooting
• 10.3. Section 3 Fluid Replacement
• 10.4. Section 4 Removal and Replacement
• 10.5. Section 5 Overhaul
• 11. Group 22 Wheels and Tires
• 11.1. Section 1 Specifications and Description
• 11.2. Section 2 Removal and Replacement
• 12. Group 23 Braking System
• 12.1. Section 1 Specifications and Description
• 12.2. Section 2 Brake Pedal
• 12.3. Section 3 Electromagnetic Brake
• 12.4. Section 4 Parking Brake Release Procedure
• 13. Group 25 Steer Column
• 13.1. Section 1 Specifications and Description
• 13.2. Section 2 Removal and Replacement
• 13.3. Section 3 Overhaul
• 14. Group 26 Steer Axle
• 14.1. Section 1 Specifications and Description
• 14.2. Section 2 Troubleshooting
• 14.3. Section 3 Fluid Replacement
• 14.4. Section 4 Removal and Replacement
• 14.5. Section 5 Overhaul
• 15. Group 29 Hydraulic System
• 15.1. Section 1 Specifications and Description
• 15.2. Section 2 Troubleshooting
• 15.3. Section 3 Schematic
• 15.4. Section 4 Fluid and Filter
• 15.5. Section 5 Pump
• 15.6. Section 6 Tank
• 16. Group 30 Hydraulic Control Valve(HML Standard)
• 16.1. Section 1 Specifications and Description
• 16.2. Section 2 Troubleshooting
• 16.3. Section 3 Removal and Replacement
• 16.4. Section 4 Overhaul
• 16.5. Section 5 Relief Pressure
• 17. Group 31 Hydraulic Control Valve(EHL Optional)
• 17.1. Section 1 Specifications and Description
• 17.2. Section 2 Troubleshooting
• 17.3. Section 3 Removal and Replacement
• 17.4. Section 4 Overhaul
• 17.5. Section 5 Relief Pressure
• 18. Group 32 Tilt Cylinders
• 18.1. Section 1 Specifications and Description
• 18.2. Section 2 Checks and Adjustments
• 18.3. Section 3 Removal and Replacement
• 18.4. Section 4 Overhaul
• 19. Group 34 Upright
• 19.1. Section 1 Specifications and Description
• 19.2. Section 2 Troubleshooting
• 19.3. Section 3 Inspection
• 19.4. Section 4 Rollers
• 19.5. Section 5 Lift Cylinders
• 19.6. Section 6 Lift Chains
• 19.7. Section 7 Forks and Carriage
• 19.8. Section 8 Removal and Replacement
• 20. Group 38 Counterweight and Chassis
• 20.1. Section 1 Specifications and Description
• 20.2. Section 2 Counterweight
• 20.3. Section 3 Overhead Guard
• 20.4. Section 4 Seat, Hood, and Covers
• 21. Group 40 Specifications
• 21.1. Section 1 Data Plate and Decals
• 21.2. Section 2 General Specifications
• 21.3. Section 3 Hydraulic Fitting Tightening Procedure