Hyster Alternator With Regulator Maintenance And Repair

Description

• Model List:
  • Alternator With Regulator

• 1. INTRODUCTION
• 2. GENERAL
• 3. DESCRIPTION
• 4. FUEL SYSTEM
• 5. Description
• 6. Operation, Fuel Injection Pump, Model VE
• 7. Operation, Fuel Injection Pump, Model PE4A
• 8. Pneumatic Governor For Fuel Injection Pump, Model PE4A
• 9. Inlet Manifold For Fuel Injection Pump, Model PE4A
• 10. REPAIRS
• 11. FUEL INJECTION PUMP (ALL MODELS)
• 12. Removal
• 13. Installation
• 14. REMOVAL AND INSTALLATION OF THE ENGINE
• 15. CYLINDER HEAD AND VALVE MECHANISM
• 16. Cylinder Head, Removal
• 17. Valve Guides, Replacement
• 18. Cylinder Head, Inspection And Repair
• 19. Combustion Chamber Plugs, Inspection And Repair
• 20. Combustion Chamber Plugs, Installation
• 21. Valves, Inspection And Repair
• 22. Valve Seat, Inspection
• 23. Valve Seat, Removal
• 24. Valve Seat, Installation
• 25. Valve Spring, Inspection
• 26. Rocker Arms, Inspection And Assembly
• 27. Installation Of The Cylinder Head
• 28. TIMING GEAR CASE
• 29. Removal
• 30. Installation
• 31. CAMSHAFT
• 32. Removal
• 33. Inspection
• 34. Camshaft Bearings
• 35. Cam Followers
• 36. CAMSHAFT, INSTALLATION
• 37. CRANKSHAFT AND MAIN BEARINGS
• 38. Crankshaft, Removal
• 39. Crankshaft, Inspection And Repair
• 40. Main Bearings
• 41. Pilot Bearing
• 42. Crankshaft, Installation
• 43. FLYWHEEL AND RING GEAR, H2.003.20XM (H4065XM)
• 44. Flywheel, Removal
• 45. Ring Gear, Replacement
• 46. Flywheel, Installation
• 47. PISTONS AND CONNECTING RODS
• 48. Pistons And Connecting Rods, Removal
• 49. Disassembly
• 50. Pistons, Inspection And Repair
• 51. Piston Rings, Inspection And Repair
• 52. Piston Pins, Inspection And Repair
• 53. Connecting Rods, Inspection And Repair
• 54. Pistons And Connecting Rods, Assembly And Installation
• 55. CYLINDER BLOCK AND CYLINDER LINERS
• 56. Cylinder Liners, Inspection
• 57. Replacement Of A Cylinder Liner
• 58. LUBRICATION SYSTEM
• 59. Oil Pump, Removal And Disassembly
• 60. Oil Pump, Inspection
• 61. Oil Pump, Assembly And Installation
• 62. Oil Filter
• 63. COOLING SYSTEM
• 64. Coolant Pump, Removal
• 65. Coolant Pump, Disassembly
• 66. Coolant Pump, Assembly And Installation
• 67. Thermostat, Replacement
• 68. CHECKS AND ADJUSTMENTS
• 69. VALVE CLEARANCE ADJUSTMENT
• 70. CHECK THE TIMING OF THE FUEL INJECTION PUMP, MODEL VE
• 71. CHECK THE TIMING OF THE FUEL INJECTION PUMP, MODEL PE4A
• 72. FUEL INJECTORS
• 73. Fuel Injectors, Removal
• 74. Fuel Injectors, Inspection
• 75. Fuel Injectors, Installation
• 76. DIESEL FUEL FILTERS
• 77. Filter Replacement, Models With A Water Separator
• 78. Filter Replacement, Models Without A Water Separator
• 79. Filter For The Fuel Injection Pump, Model PE4A
• 80. REMOVE AIR FROM THE FUEL SYSTEM
• 81. Throttle Linkage, Adjustment
• 82. Idle Speed, Adjustment
• 83. Check The Elements For The Cold Start Aid System
• 84. ENGINE SPECIFICATIONS
• 85. TORQUE SPECIFICATIONS
• 86. INTRODUCTION
• 87. GENERAL
• 88. DESCRIPTION
• 89. REPAIRS
• 90. OPERATOR MODULE
• 91. Removal
• 92. Installation
• 93. HOOD AND SIDE COVERS
• 94. Removal
• 95. Installation
• 96. OVERHEAD GUARD
• 97. Removal and Installation
• 98. COUNTERWEIGHT
• 99. Removal
• 100. Installation
• 101. EXHAUST SYSTEM
• 102. Replacing the Muffler
• 103. RADIATOR AND COOLING SYSTEM
• 104. Removal
• 105. Installation
• 106. OPERATOR RESTRAINT SYSTEM
• 107. Removal, Engine ONLY
• 108. Removal, Engine and Transmission
• 109. Installation, Engine ONLY
• 110. Installation, Engine and Transmission
• 111. FUEL AND HYDRAULIC TANKS
• 112. Inspection
• 113. Repairs, Small Leaks
• 114. Repairs, Large Leaks
• 115. Cleaning, Steam Method
• 116. Cleaning, Chemical Solution Method
• 117. Additional Preparations for Repairs
• 118. SAFETY LABELS
• 119. INTRODUCTION
• 120. GENERAL
• 121. DESCRIPTION
• 122. FUEL SYSTEM
• 123. Description
• 124. Operation, Fuel Injection Pump, Model VE
• 125. REPAIRS
• 126. FUEL INJECTION PUMP
• 127. Removal
• 128. Installation
• 129. REMOVAL AND INSTALLATION OF THE ENGINE
• 130. CYLINDER HEAD AND VALVE MECHANISM
• 131. Cylinder Head, Removal
• 132. Valves, Removal
• 133. Cylinder Head, Inspection And Repair
• 134. Valves, Inspection And Repair
• 135. Valve Guides, Replacement
• 136. Valve Seats, Inspection
• 137. Valve Seats, Removal
• 138. Valve Seats, Installation
• 139. Valve Springs, Inspection
• 140. Valves, Installation
• 141. Push Rods, Inspection
• 142. Rocker Arms, Disassembly And Inspection
• 143. Rocker Arm Shaft, Assembly
• 144. Cylinder Head, Installation
• 145. TIMING GEAR CASE
• 146. Removal
• 147. Inspection, Idler Gear A And Idler Gear Shaft
• 148. Inspection, Idler Gear B Bearings
• 149. Installation
• 150. CAMSHAFT
• 151. Camshaft, Removal
• 152. Camshaft, Disassembly And Inspection
• 153. Camshaft Bearing Replacement
• 154. Cam Followers (Tappets)
• 155. Camshaft, Assembly
• 156. Camshaft, Installation
• 157. LUBRICATION SYSTEM
• 158. Oil Pump, Removal And Disassembly
• 159. Oil Pump, Inspection
• 160. Oil Pump, Assembly And Installation
• 161. Oil Sump, Installation
• 162. Oil Filter Assembly
• 163. PISTONS AND CONNECTING RODS
• 164. Pistons And Connecting Rods, Removal
• 165. Disassembly
• 166. Pistons, Inspection And Repair
• 167. Piston Rings, Inspection
• 168. Piston Pins, Inspection And Repair
• 169. Connecting Rods, Inspection And Repair
• 170. New Pistons, Selection
• 171. Pistons And Connecting Rods, Assembly And Installation
• 172. CRANKSHAFT AND MAIN BEARINGS
• 173. Crankshaft, Removal
• 174. Crankshaft, Inspection And Repair
• 175. Crankshaft Timing Gear, Replacement
• 176. Crankshaft, Installation
• 177. FLYWHEEL AND RING GEAR, H2.003.00XL (H4060XL)
• 178. Flywheel, Removal
• 179. Ring Gear, Replacement
• 180. Flywheel, Installation
• 181. FLYWHEEL AND RING GEAR, H2.003.20XM (H4065XM)
• 182. Flywheel, Removal
• 183. Ring Gear, Replacement
• 184. Flywheel, Installation
• 185. ENGINE BLOCK AND CYLINDER LINERS
• 186. Cylinder Liners, Inspection
• 187. Replacement Of A Cylinder Liner
• 188. COOLING SYSTEM
• 189. Coolant Pump, Removal
• 190. Coolant Pump, Disassembly
• 191. Coolant Pump, Assembly And Installation
• 192. Thermostat, Replacement
• 193. CHECKS AND ADJUSTMENTS
• 194. VALVE CLEARANCE ADJUSTMENT
• 195. CHECK THE TIMING OF THE FUEL INJECTION PUMP, MODEL VE
• 196. FUEL INJECTORS
• 197. DIESEL FUEL FILTER
• 198. THROTTLE LINKAGE, ADJUSTMENT
• 199. IDLE SPEED, ADJUSTMENT
• 200. CHECK THE ELEMENTS FOR THE COLD START AID SYSTEM
• 201. SPECIFICATIONS
• 202. TORQUE SPECIFICATIONS
• 203. INTRODUCTION
• 204. GENERAL
• 205. DESCRIPTION
• 206. REPAIRS
• 207. REMOVAL AND INSTALLATION OF THE ENGINE
• 208. CYLINDER HEAD, CAMSHAFT AND VALVE MECHANISM
• 209. Removal
• 210. Cleaning
• 211. Inspection And Repairs
• 212. Cylinder Head, Installation
• 213. CRANKSHAFT AND MAIN BEARINGS
• 214. Removal
• 215. Inspection And Repair
• 216. Installation
• 217. PISTONS AND CONNECTING RODS
• 218. Removal And Disassembly
• 219. Cleaning
• 220. Inspection And Repair
• 221. Assembly And Installation
• 222. CYLINDER BLOCK
• 223. Repairs
• 224. OIL PUMP
• 225. Removal
• 226. Disassembly
• 227. Cleaning
• 228. Inspection
• 229. Assembly
• 230. Installation
• 231. COOLING SYSTEM
• 232. Thermostat
• 233. Fan Assembly
• 234. Water Pump
• 235. DISTRIBUTOR
• 236. Removal
• 237. Installation
• 238. FLYWHEEL AND RING GEAR, S/H2.003.20XM (S/H4065XM)
• 239. Flywheel, Removal
• 240. Ring Gear, Replacement
• 241. Flywheel, Installation
• 242. FLYWHEEL, S/H1.501.75XM, S/H2.00XMS (S/H2535XM, S/H40XMS)
• 243. Removal
• 244. Installation
• 245. CHECKS AND ADJUSTMENTS
• 246. ADJUST THE VALVES
• 247. CHECK THE COMPRESSION PRESSURE
• 248. ENGINE SPECIFICATIONS
• 249. TORQUE SPECIFICATIONS
• 250. INTRODUCTION
• 251. GENERAL
• 252. DESCRIPTION
• 253. REPAIRS
• 254. REMOVAL AND INSTALLATION OF THE ENGINE
• 255. DRIVE BELT AND TENSIONER
• 256. Removal
• 257. Inspection
• 258. Installation
• 259. CYLINDER HEAD AND VALVE MECHANISM
• 260. Cylinder Head, Removal
• 261. Cylinder Head, Disassembly
• 262. Cleaning And Inspection
• 263. Valves And Valve Seats
• 264. Hydraulic Valve Lifters, Replacement
• 265. Hydraulic Valve Lifters, Cleaning And Inspection
• 266. Cylinder Head, Assembly
• 267. Cylinder Head, Installation
• 268. TIMING COVER
• 269. Removal
• 270. Installation
• 271. TIMING CHAIN AND SPROCKETS
• 272. Removal
• 273. Installation
• 274. CAMSHAFT
• 275. Removal
• 276. Inspection
• 277. Installation
• 278. CAMSHAFT BEARINGS
• 279. Removal
• 280. Installation
• 281. OIL PAN
• 282. Removal
• 283. Installation
• 284. OIL PUMP
• 285. Removal
• 286. Disassembly and Repair
• 287. Inspection
• 288. Assembly
• 289. Installation
• 290. PISTON AND CONNECTING ROD ASSEMBLIES
• 291. Connecting Rod Bearings, Replacement
• 292. Piston And Connecting Rod Assemblies, Removal and Disassembly
• 293. Piston, Cleaning
• 294. Pistons and Cylinder Bores, Inspection
• 295. Piston Rings
• 296. Piston And Connecting Rod Assemblies, Assembly and installation
• 297. CRANKSHAFT
• 298. Rear Oil Seal, Replacement
• 299. Crankshaft, Removal
• 300. Crankshaft, Inspection and Repair
• 301. Crankshaft, Installation
• 302. FLYWHEEL AND RING GEAR
• 303. Flywheel, Removal
• 304. Ring Gear, Replacement
• 305. Flywheel, Installation
• 306. COOLING SYSTEM
• 307. Water Pump
• 308. ENGINE SPECIFICATIONS
• 309. General
• 310. Valves
• 311. Camshaft
• 312. Pistons
• 313. Piston Rings
• 314. Piston Pin
• 315. Cylinder Bore
• 316. Crankshaft
• 317. Connecting Rods
• 318. Oil Pump
• 319. TORQUE SPECIFICATIONS
• 320. TROUBLESHOOTING
• 321. INTRODUCTION
• 322. GENERAL
• 323. DESCRIPTION
• 324. REPAIRS
• 325. REMOVAL AND INSTALLATION OF THE ENGINE
• 326. CYLINDER HEAD AND VALVE MECHANISM
• 327. Removal
• 328. Cleaning
• 329. Inspection And Repairs
• 330. Assembly
• 331. Installation
• 332. TIMING GEAR CASE
• 333. Removal
• 334. Installation
• 335. CAMSHAFT AND CAM FOLLOWERS
• 336. Removal
• 337. Inspection And Repairs
• 338. Installation
• 339. LUBRICATION SYSTEM
• 340. Oil Pump, Removal And Disassembly
• 341. Oil Pump, Inspection
• 342. Oil Pump, Assembly And Installation
• 343. Oil Sump, Installation
• 344. Oil Filter Assembly
• 345. PISTONS AND CONNECTING RODS
• 346. Removal
• 347. Disassembly
• 348. Pistons, Inspection And Repair
• 349. Piston Rings, Inspection
• 350. Piston Pins, Inspection And Repair
• 351. Connecting Rods, Inspection And Repair
• 352. New Pistons, Selection
• 353. Pistons And Connecting Rods, Assembly And Installation
• 354. CRANKSHAFT AND MAIN BEARINGS
• 355. Crankshaft, Removal
• 356. Crankshaft, Inspection And Repair
• 357. Crankshaft Bearing Selection
• 358. How To Check The Clearance Between The Crankshaft Bearings And Their Journals
• 359. Crankshaft, Installation
• 360. FLYWHEEL AND RING GEAR
• 361. Flywheel, Removal
• 362. Ring Gear, Replacement
• 363. Flywheel, Installation
• 364. CYLINDER BLOCK AND CYLINDER LINERS
• 365. Cylinder Liners, Inspection
• 366. Replacement Of A Cylinder Liner
• 367. COOLING SYSTEM
• 368. Coolant Pump, Removal
• 369. Coolant Pump, Disassembly
• 370. Coolant Pump, Assembly And Installation
• 371. Thermostat, Replacement
• 372. FUEL SYSTEM
• 373. Description And Operation
• 374. FUEL INJECTION PUMP
• 375. Removal
• 376. Installation
• 377. FUEL INJECTORS
• 378. Removal
• 379. Inspection
• 380. Installation
• 381. FUEL FILTER
• 382. Filter Replacement
• 383. Remove Air from the Fuel System
• 384. Check the Water Sensor
• 385. CHECKS AND ADJUSTMENTS
• 386. VALVE CLEARANCE ADJUSTMENT
• 387. CHECK THE TIMING OF THE FUEL INJECTION PUMP
• 388. THROTTLE LINKAGE, ADJUSTMENT
• 389. CHECK THE ELEMENTS FOR THE COLD START AID SYSTEM
• 390. CHECK THE COMPRESSION PRESSURE
• 391. ENGINE SPECIFICATIONS
• 392. TORQUE SPECIFICATIONS
• 393. TROUBLESHOOTING
• 394. PERKINS DIESEL 704-26 (MODEL UB)
• 395. DESCRIPTION
• 396. GENERAL SAFETY RULES
• 397. Viton Seals
• 398. REMOVAL AND REPLACEMENT
• 399. Lifting An Engine
• 400. ENGINE IDENTIFICATION
• 401. Engine Data
• 402. CYLINDER HEAD ASSEMBLY
• 403. DESCRIPTION
• 404. VALVE COVER
• 405. Removal
• 406. Breather System, Cleaning And Replacement
• 407. Installation
• 408. ROCKER ASSEMBLY
• 409. Removal
• 410. Disassembly
• 411. Assembly
• 412. Installation
• 413. Adjust The Valve Clearances