Hyster E40-65Z (G108) Parts Manual

Description

• Model List:
  • E40-65Z (G108)

• 1. COWL AND FLOOR PLATES
• 2. HOOD MANUAL HYDRAULICS ( S/N G108N02839C)
• 3. HOOD MANUAL HYDRAULICS (S/N G108N02840C )
• 4. HOOD ELECTRONIC HYDRAULICS (S/N G108N02840C )
• 5. OVERHEAD GUARD
• 6. COUNTERWEIGHT
• 7. NON-SUSPENSION SEAT
• 8. NON-SUSPENSION SEAT MANUAL HYDRAULICS (7/2005 3/2006)
• 9. NON SUSPENSION SEAT
• 10. SUSPENSION SEAT
• 11. SEMI-SUSPENSION SEAT MANUAL HYDRAULICS (7/2005 3/2006)
• 12. SEMI-SUSPENSION SEAT ELECTRONIC HYDRAULICS (S/N G108N02840C 4/2006)
• 13. SEMI-SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (4/2006 )
• 14. FULL SUSPENSION SEAT SHEET 1 OF 2 ( 7/2005)
• 15. FULL SUSPENSION SEAT SHEET 2 OF 2 ( 7/2005)
• 16. FULL SUSPENSION SEAT MANUAL HYDRAULICS (7/2005 3/2006)
• 17. FULL SUSPENSION SEAT WITH ELECTRONIC CONTROLS (S/N G108N02840C 3/2005)
• 18. FULL SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (4/2006 )
• 19. FULL SUSPENSION SWIVEL SEAT ELECTRONIC HYDRAULICS (S/N G108N02840C 3/2006)
• 20. FULL SUSPENSION SWIVEL SEAT ELECTRONIC HYDRAULICS (3/2006 )
• 21. JOYSTICK LABELS
• 22. MINI LEVER LABELS
• 23. LOAD BACKREST EXTENSION
• 24. FORKS OPTIONAL
• 25. ELECTRICAL SYSTEM
• 25.1. ELECTRICAL SYSTEM
• 25.2. ELECTRICAL SYSTEM ELECTRONIC HYDRAULICS (S/N G108N02840C )
• 25.3. JOYSTICK
• 25.4. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES – DATE CODE 0724
• 25.5. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) – DATE CODE 0725 THRU 0743
• 25.6. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (FOUR fUNCTION) – DATE CODE 0725 THRU 0743
• 25.7. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) – DATE CODE 0744
• 25.8. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULE (FOUR FUNCTION) – DATE CODE 0744
• 25.9. DASH DISPLAY
• 25.10. CONTROL PANEL TRACTION AND PUMP CONTROLLER
• 25.11. CONTROL PANEL CONTACTOR HYDRAULIC
• 25.12. CONTACTOR PANEL CONTACTOR (LINE AND POWER STEERING)
• 25.13. CONTACTOR LINE
• 25.14. CONTACTOR POWER STEERING
• 25.15. CONTACTOR PANEL CONTACTOR HYDRAULIC
• 25.16. WIRE HARNESS MAIN ( S/N G108V03421C)
• 25.17. WIRE HARNESS MAIN – WITHOUT ELECTRONIC HYDRAULICS (S/N G108V03422C )
• 25.18. WIRE HARNESS MAIN – WITH ELECTRONIC HYDRAULICS (S/N G108N02840C )
• 25.19. WIRE HARNESS ELECTRONIC HYDRAULIC CONTROL VALVES (S/N G108N02840C )
• 25.20. WIRE HARNESS LIGHT
• 25.21. WIRE HARNESS PRESSURE SWITCH (4/2004 )
• 25.22. WIRE HARNESS HOOD (S/N G108N02840C )
• 25.23. WIRE HARNESS JOYSTICK (S/N G108N02840C )
• 25.24. MAIN WIRE HARNESS ALTERNATE PART – SHEET 1 OF 2
• 25.25. MAIN WIRE HARNESS ALTERNATE PART – SHEET 2 OF 2
• 25.26. WIRE HARNESS CONTROL VALVE SWITCH
• 26. DRIVE UNIT
• 26.1. DRIVE AXLE
• 26.2. TRANSMISSION AND DIFFERENTIAL
• 26.3. DRIVE UNIT INSTALLATION TRACTION AND PUMP MOTOR BANDS – E/EE/ES AND CRE/FRE
• 26.4. TRACTION MOTOR 11.0-INCH
• 26.5. TIRES AND WHEELS DRIVE WHEELS
• 26.6. DRIVE UNIT INSTALLATION TRACTION AND PUMP MOTOR BANDS – E/EE/ES AND CRE/FRE
• 27. STEERING SYSTEM
• 27.1. STEERING POD
• 27.2. SHIFT LEVER
• 27.3. STEERING CONTROL UNIT
• 27.4. STEERING HYDRAULICS
• 27.5. STEERING CYLINDER
• 27.6. GEAR PUMP
• 27.7. STEERING MOTOR
• 27.8. STEERING AXLE
• 27.9. STEERING AXLE OPTIONAL
• 27.10. TIRES AND WHEELS STEER WHEELS
• 28. BRAKE/ACCELERATOR SYSTEM
• 28.1. BRAKE PEDAL LINKAGE
• 28.2. MASTER CYLINDER
• 28.3. PARK BRAKE LINKAGE LEVER ACTUATED
• 28.4. PARK BRAKE LINKAGE SEAT ACTUATED ( S/N G108V03421C)
• 28.5. PARK BRAKE LINKAGE SEAT ACTUATED (S/N G108V03422C S/N G108N05935E)
• 28.6. PARK BRAKE LINKAGE SEAT ACTUATED (S/N G108N05936E )
• 28.7. PARK BRAKE SEAT ACTUATED
• 28.8. ACCELERATOR
• 28.9. ACCELERATOR PEDAL
• 28.10. BRAKE SWITCH HARNESS
• 29. HYDRAULIC SYSTEM
• 29.1. HYDRAULIC SUPPLY AND RETURN MANUAL HYDRAULICS ( S/N G108V05070C) ( S/N G108N02839C)
• 29.2. HYDRAULIC SUPPLY AND RETURN MANUAL HYDRAULICS (S/N G108N02840C )
• 29.3. HYDRAULIC SUPPLY AND RETURN ELECTRONIC HYDRAULICS (S/N G108N02840C )
• 29.4. HYDRAULIC PUMP 12 CC
• 29.5. HYDRAULIC PUMP 19 CC ( S/N G108N02839C)
• 29.6. HYDRAULIC GEAR PUMP 19 CC (S/N G108N02840C )
• 29.7. HYDRAULIC PUMP MOTOR
• 29.8. HYDRAULIC PUMP MOTOR OPEN CONSTRUCTION – WITH BWI AND TEMPERATURE SENSOR
• 29.9. HYDRAULIC PUMP MOTOR CLOSED CONSTRUCTION – WITH BWI AND TEMPERATURE SENSOR
• 29.10. HYDRAULIC PUMP MOTOR MOUNT
• 29.11. HYDRAULIC HAND LEVERS MANUAL HYDRAULICS
• 29.12. HYDRAULIC CONTROL VALVE AND ATTACHING PARTS MANUAL HYDRAULICS – SHEET 1 OF 2
• 29.13. HYDRAULIC CONTROL VALVE AND ATTACHING PARTS MANUAL HYDRAULICS – SHEET 2 OF 2
• 29.14. HYDRAULIC CONTROL VALVE THREE FUNCTION – MANUAL HYDRAULICS
• 29.15. HYDRAULIC CONTROL VALVE FOUR FUNCTION – MANUAL HYDRAULICS
• 29.16. ELECTRONIC HYDRAULIC CONTROL VALVE ATTACHING PARTS
• 29.17. ELECTRONIC HYDRAULIC CONTROL VALVE ASSEMBLY
• 29.18. MAIN SECTION ELECTRONIC HYDRAULIC CONTROL VALVE (S/N G108N02840C )
• 29.19. AUXILIARY SECTION STANDARD FLOW – ELECTRONIC HYDRAULIC CONTROL VALVE (S/N G108N02840C )
• 29.20. AUXILIARY SECTION HIGH FLOW – ELECTRONIC HYDRAULIC CONTROL VALVE (S/N G108N02840C )
• 29.21. HYDRAULIC TANK AND ATTACHING PARTS
• 29.22. HYDRAULIC TANK AND ATTACHING PARTS
• 29.23. HYDRAULIC FILTER
• 29.24. MAST INSTALLATION
• 29.25. TILT CYLINDERS
• 30. Mast-Two Stage Limited Free-Lift
• 30.1. OUTER MAST TWO STAGE LIMITED FREE-LIFT
• 30.2. INNER MAST TWO STAGE LIMITED FREE-LIFT
• 30.3. LIFT TWO STAGE LIMITED FREE-LIFT
• 30.4. LIFT CYLINDER E45-55Z – TWO STAGE LIMITED FREE-LIFT
• 30.5. LIFT CYLINDER E60-65Z – TWO STAGE LIMITED FREE-LIFT
• 30.6. CARRIAGE SIX ROLLER – TWO STAGE LIMITED FREE-LIFT
• 30.7. HEADER HOSE TWO STAGE LIMITED FREE-LIFT
• 31. Mast-Three Stage Full Free-Lift
• 31.1. OUTER MAST THREE STAGE FULL FREE-LIFT
• 31.2. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT
• 31.3. INNER MAST THREE STAGE FULL FREE-LIFT
• 31.4. MAIN LIFT THREE STAGE FULL FREE-LIFT
• 31.5. FREE-LIFT THREE STAGE FULL FREE-LIFT
• 31.6. MAIN CYLINDER THREE STAGE FULL FREE-LIFT – RIGHT HAND
• 31.7. MAIN CYLINDER THREE STAGE FULL FREE-LIFT – LEFT HAND
• 31.8. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 31.9. CARRIAGE SIX ROLLER – THREE STAGE FULL FREE-LIFT
• 31.10. CARRIAGE HEAVY DUTY – THREE STAGE FULL FREE-LIFT
• 31.11. HEADER HOSE THREE STAGE FULL FREE-LIFT
• 32. Mast-Two Stage Full Free-Lift
• 32.1. OUTER MAST TWO STAGE FULL FREE-LIFT
• 32.2. INNER MAST TWO STAGE FULL FREE-LIFT
• 32.3. MAIN LIFT TWO STAGE FULL FREE-LIFT
• 32.4. FREE-LIFT E45-55Z – TWO STAGE FULL FREE-LIFT
• 32.5. FREE-LIFT E60-65Z – TWO STAGE FULL FREE-LIFT
• 32.6. MAIN LIFT CYLINDER LEFT HAND – TWO STAGE FULL FREE-LIFT
• 32.7. MAIN LIFT CYLINDER RIGHT HAND – TWO STAGE FULL FREE-LIFT
• 32.8. FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT
• 32.9. CARRIAGE SIX ROLLER – TWO STAGE FULL FREE-LIFT
• 32.10. CARRIAGE ASSEMBLY HEAVY DUTY – TWO STAGE FULL FREE-LIFT
• 32.11. HEADER HOSE TWO STAGE FULL FREE-LIFT
• 33. MAST-FOUR STAGE FULL FREE-LIFT
• 33.1. OUTER MAST FOUR STAGE FULL FREE-LIFT
• 33.2. INTERMEDIATE 2 MAST FOUR STAGE FULL FREE-LIFT
• 33.3. INTERMEDIATE 3 MAST FOUR STAGE FULL FREE-LIFT
• 33.4. INNER MAST FOUR STAGE FULL FREE-LIFT
• 33.5. MAIN LIFT FOUR STAGE FULL FREE-LIFT
• 33.6. FREE-LIFT FOUR STAGE FULL FREE-LIFT
• 33.7. MAIN CYLINDER LEFT HAND – FOUR STAGE FULL FREE-LIFT
• 33.8. MAIN CYLINDER RIGHT HAND – FOUR STAGE FULL FREE-LIFT
• 33.9. FREE-LIFT CYLINDER FOUR STAGE FULL FREE-LIFT
• 33.10. CARRIAGE FOUR STAGE FULL FREE-LIFT
• 33.11. CARRIAGE ASSEMBLY HEAVY DUTY – FOUR STAGE FULL FREE-LIFT
• 33.12. HEADER HOSE FOUR STAGE FULL FREE-LIFT – WITH CABLES
• 34. OPTIONS
• 34.1. INTEGRAL SIDE-SHIFT CARRIAGE – TWO STAGE LIMITED FREE-LIFT
• 34.2. INTEGRAL SIDE-SHIFT CARRIAGE – THREE STAGE FULL FREE-LIFT
• 34.3. INTEGRAL SIDE-SHIFT CARRIAGE – TWO AND FOUR STAGE FULL FREE-LIFT
• 34.4. INTEGRAL SIDE-SHIFT CYLINDER
• 34.5. INTEGRAL SIDE-SHIFT HYDRAULIC HOSES – TWO STAGE LIMITED FREE-LIFT
• 34.6. INTEGRAL SIDE-SHIFT HYDRAULIC HOSES – THREE STAGE FULL FREE-LIFT
• 34.7. INTEGRAL SIDE-SHIFT HYDRAULIC HOSES – TWO AND FOUR STAGE FULL FREE-LIFT
• 34.8. AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT
• 34.9. AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT
• 34.10. AUXILIARY TUBE EXTENSION KIT FOUR STAGE FULL FREE-LIFT
• 34.11. AUXILIARY TUBES TWO AND THREE STAGE FULL FREE-LIFT – FOUR FUNCTION GROUP WITH INTERGRAL SIDE-SHIFT
• 34.12. AUXILIARY TUBES FOUR STAGE FULL FREE-LIFT – FOUR FUNCTION GROUP WITH INTERGRAL SIDE-SHIFT
• 34.13. BATTERY ROLLER TRAY, SLIDES, AND SPACERS
• 34.14. BRAKE AND BACK-UP LIGHTS
• 34.15. LIGHTS, LED BACK-UP AND BRAKE
• 34.16. DRIVE AND REAR LIGHTS
• 34.17. STROBE LIGHT
• 34.18. SPOTLIGHT
• 34.19. DC TO DC CONVERTER 36/48 VOLT TO 12 VOLT
• 34.20. BACK-UP ALARM
• 34.21. WIRE HARNESS REAR LIGHTS ( S/N G108N09895F)
• 34.22. WIRE HARNESS REAR LIGHTS (S/N G108N09896F )
• 34.23. WIRE HARNESS SWITCH
• 34.24. WIRE HARNESS TRACTION CUT-OUT ( S/N G108N03309D)
• 34.25. WIRE HARNESS TRACTION CUT-OUT (S/N G108N03310D )
• 35. FIELD CONVERSION KITS
• 35.1. AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT
• 35.2. AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT
• 35.3. AUXILIARY TUBE EXTENSION KIT FOUR STAGE FULL FREE-LIFT
• 35.4. CONTROL VALVE
• 35.5. CONTROL VALVES CONVERSION KITS ELECTRONIC HYDRAULICS
• 35.6. DIRECTIONAL CONTROL CONVERSION
• 35.7. ELECTRICAL CONVERSIONS SEAT BRAKE
• 35.8. ELECTRICAL CONVERSIONS LIGHTS
• 35.9. FENDER KITS
• 35.10. MAST TILT CONVERSION KITS
• 35.11. WIDE TREAD KITS
• 35.12. HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT – E45-55Z
• 35.13. HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT – E60-65Z
• 35.14. HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT – E45-55Z
• 35.15. HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT – E60-65Z
• 35.16. HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT – E45-55Z
• 35.17. HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT – E60-65Z
• 35.18. HEADER HOSE CONVERSION KITS FOUR STAGE FULL FREE-LIFT
• 36. NUMERICAL INDEX