Hyster F5.0UT (F100UT) Service Manual 4310288

Description

• Model List:
  • F5.0UT (F100UT)

• 1. RM2447-(07-2021)-UK-EN
• 1.1. Forklift Truck Main Parts
• 1.1.1. Description of Forklift Truck Main Parts
• 1.2. Forklift Main Technical Parameters
• 1.2.1. Main Technical Parameters
• 1.3. Power System
• 1.3.1. Engine System
• 1.3.1.1. Engine Overview
• 1.3.1.2. Fuel System
• 1.3.1.2.1. Fuel Tank
• 1.3.1.2.2. Fuel Quantity Sensor
• 1.3.1.2.3. Maintenance of Fuel System
• 1.3.2. Transmission
• 1.3.2.1. Hydraulic Transmission Case and Torque Converter
• 1.3.2.2. Transmission Overview
• 1.3.2.3. Torque Converter
• 1.3.2.4. Hydraulic Clutch
• 1.3.2.5. Control Valve, Safety Valve and Inching Valve
• 1.3.2.5.1. Control Valve
• 1.3.2.5.2. Constant Pressure Valve
• 1.3.2.5.3. Adjusting Valve
• 1.3.2.5.4. Overflow Valve
• 1.3.2.5.5. Inching Valve
• 1.3.2.6. Transmission Case
• 1.3.2.7. Oil Feed Pump
• 1.3.2.8. Speed Reducer and Speed Differential
• 1.3.2.9. Speed Differential
• 1.3.2.10. Traction of Forklift Truck to be Repaired
• 1.3.2.11. Hydraulic Oil Circuit
• 1.3.3. Oil Inlet/Outlet Connection Location
• 1.3.4. Cause of Failure and Troubleshooting
• 1.4. Drive Axle
• 1.4.1. Overview
• 1.4.2. Axle Housing
• 1.4.3. Front Wheel Hub
• 1.4.4. Maintenance
• 1.4.4.1. Adjustment of Pre-Tightening Force
• 1.4.4.2. Wheel Mounting Sequence
• 1.4.4.2.1. Tyre Installation
• 1.4.4.2.2. Installation of Double Tyre
• 1.5. Steering System
• 1.5.1. Overview
• 1.5.1.1. Fully Hydraulic Steering Gear Assembly
• 1.5.1.2. Steering Cylinder
• 1.5.2. Examination After Reassembly of Steering System
• 1.5.3. Steering Axle
• 1.5.3.1. Steering System (Full Hydraulic Steering Model)
• 1.5.3.2. Cross-Setting Cylinder Steering Axle
• 1.5.3.3. Steering Device
• 1.5.3.4. Overview
• 1.5.3.5. Steering Knuckle and Steering King Pin
• 1.5.3.6. Steering Wheel Bearing Pre-Load Information
• 1.6. Brake System
• 1.6.1. Overview
• 1.6.2. Brake Master Cylinder
• 1.6.3. Wheel Brake
• 1.6.4. Wheel Brake
• 1.6.5. Automatic Clearance Regulator
• 1.6.6. Manual Brake
• 1.6.7. Adjustment of Brake Pedal
• 1.6.8. Adjustment of Brake Switch
• 1.6.9. Maintenance
• 1.6.9.1. Disassemble, Wheel Brake
• 1.6.9.2. Inspect
• 1.6.9.3. Assemble, Wheel Brake
• 1.6.9.4. Test Automatic Clearance Regulator
• 1.6.9.5. Troubleshoot Wheel Brake
• 1.7. Hydraulic System
• 1.7.1. Overview
• 1.7.2. Main Oil Pump
• 1.7.3. Bypass Valve
• 1.7.4. Multi-Way Valve
• 1.7.5. Main Safety Valve
• 1.7.6. Work of Tilt Auto-Locking Valve
• 1.7.7. Lifting Cylinder
• 1.7.8. Cut-Off Valve
• 1.7.9. Tilting Cylinder
• 1.7.10. Troubleshoot Hydraulic System
• 1.8. Lifting System
• 1.8.1. Safety Procedures When Working Near Mast
• 1.8.2. Carriage
• 1.8.3. Lifting Chain
• 1.9. Electrical System
• 1.9.1. Overview
• 1.9.2. Electrical Box
• 1.9.3. Battery
• 1.9.4. Electrical Schematics
• 1.9.5. Troubleshoot Electrical System
• 1.9.5.1. Troubleshoot Truck Safety System (OPS/Park Brake Alarm System)
• 1.9.5.1.1. Truck Will Not Start
• 1.9.5.1.2. Lift, Lowering and Tilt Functions are not Working
• 1.9.5.1.3. Forward and Back Functions are not Working
• 1.10. Drive, Operation, and Routine Maintenance of Forklift Truck
• 1.10.1. Transporting the Forklift Truck
• 1.10.2. Long-Term Storage of Forklift Truck
• 1.10.3. Maintenance Procedures Prior to Operation
• 1.10.4. Cooling System