Hyster H-S-E1.50-1.75M to J1.60-2.00XMT Mast Description Maintenance And Repair

Hyster H-S-E1.50-1.75M to J1.60-2.00XMT Mast Description Maintenance And Repair - Image 2

Hyster H-S-E1.50-1.75M to J1.60-2.00XMT Mast Description Maintenance And Repair - Image 3

Hyster H-S-E1.50-1.75M to J1.60-2.00XMT Mast Description Maintenance And Repair - Image 4

Hyster H-S-E1.50-1.75M to J1.60-2.00XMT Mast Description Maintenance And Repair - Image 5

hyster h s e150 175m to j160 200xmt mast description maintenance and repair 2

hyster h s e150 175m to j160 200xmt mast description maintenance and repair 3

Hyster H-S-E1.50-1.75M to J1.60-2.00XMT Mast Description Maintenance And Repair

$30.00

Type Of Manual: Maintenance And Repair
Number of Pages: 904
Size: 51.3MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- H-S-E1.50-1.75XM, H-S-E2.00XMS, H-S-E-2.00-3.20XM, J2.00-3.20XM, J2.00-3.20XM, S-E-J2.00-3.00XL, J1.60-2.00XMT, H2.00-3.20XM, J30-40XMT2, E1.50-2.00XM, E2.00-3.20XM, J1.60-2.00XMT

1. RM0521-(03-2006)-UK-EN
1.1. Safety Precautions Maintenance and Repair
1.2. General
1.3. Description and Operation
1.4. Carriages
1.5. Mast Mounts
1.6. Two-Stage Mast, Limited Free-Lift (LFL)
1.7. Description and Operation
1.8. Two-Stage Mast, Full Free-Lift (FFL)
1.9. Description and Operation
1.10. Three-Stage Mast, Full Free-Lift (FFL)
1.11. Description and Operation
1.12. Four-Stage Mast
1.13. Description and Operation
1.14. Cylinder Cushion During Lifting Sequence
1.15. Cylinder Cushion During Lowering Sequence
2. RM0522-(07-2010)-UK-EN
2.1. Mast Repairs
2.2. Safety Precautions Maintenance and Repair
2.3. General
2.4. Safety Procedures When Working Near Mast
2.5. Fork Repair
2.6. Install
2.7. Carriages Repair
2.8. Standard Carriage, Remove
2.9. Hang-On Sideshift Carriage, Remove
2.10. Standard Carriage and Hang-On Sideshift Carriage, Repair
2.11. Standard Carriage, Install
2.12. Hang-On Sideshift Carriage, Install
2.13. Integral Sideshift Carriage
2.14. Clean and Inspect
2.15. Install
2.16. Mast Repair
2.17. Two-Stage LFL and Two-Stage FFL Masts, Disassemble
2.18. Three-Stage FFL Mast
2.19. Disassemble
2.20. Mast and Chains, Clean and Inspect
2.21. Two-Stage LFL and Two-Stage FFL Mast, Assemble
2.22. Three-Stage FFL Mast, Assemble
2.23. Install
2.24. Lift Cylinders Repair
2.25. Main Lift Cylinders, Remove
2.26. Free-Lift Cylinder, Remove
2.27. Cylinders, Disassemble
2.28. Two-Stage Full Free-Lift Mast, Right-Hand Main Lift Cylinder
2.29. Two-Stage Full Free-Lift Mast, Left-Hand Main Lift Cylinder
2.30. Two-Stage Limited Free-Lift Mast and Three-Stage Full Free-Lift
2.31. Two-Stage Limited Free-Lift Mast and Three-Stage Full Free-Lift
2.32. Two-Stage Full Free-Lift Mast and Three-Stage Full Free-Lift Mas
2.33. Clean and Inspect
2.34. Cylinders, Assemble
2.35. Two-Stage Full Free-Lift Mast, Right-Hand Main Lift Cylinder
2.36. Two-Stage Full Free-Lift Mast, Left-Hand Main Lift Cylinder
2.37. Two-Stage Limited Free-Lift Mast and Three-Stage Full Free-Lift
2.38. Two-Stage Limited Free-Lift Mast and Three-Stage Full Free-Lift
2.39. Two-Stage Full Free-Lift Mast and Three-Stage Full Free-Lift Mas
2.40. Main Lift Cylinders, Install
2.41. Free-Lift Cylinder, Install
2.42. Header Hose Arrangements
2.43. Two-Stage LFL Mast, New Hose Install
2.44. Two-Stage LFL Mast, Adjust Hoses After Installation
2.45. Two-Stage FFL Mast, New Hose Install
2.46. Two-Stage FFL Mast, Adjust Hoses After Installation
2.47. Three-Stage FFL Mast, New Hose Install
2.48. Three-Stage FFL Mast, Adjust Hoses After Installation
2.49. Header Hose Arrangement
2.50. Two-Stage LFL Mast, New Hose Install
2.51. Two-Stage LFL Mast, Adjust Hoses After Installation
2.52. Two-Stage FFL Mast, New Hose Install
2.53. Two-Stage FFL Mast, Adjust Hoses After Installation
2.54. Three-Stage FFL Mast, New Hose Install
2.55. Three-Stage FFL Mast, Adjust Hoses After Install
2.56. Lift and Tilt System Leak Check
2.57. Lift Cylinders Leak Check
2.58. Tilt Cylinders Leak Check
2.59. Tilt Cylinders Adjustment
2.60. Lift Chains Adjustment
2.61. Mast Adjustment
2.62. Carriage Adjustment
2.63. Troubleshooting
2.64. Table 1. Hook-Type Carriage Chain Adjustment
2.65. Table 2. Pin-Type Carriage Chain Adjustment
3. RM0103-(03-2007)-UK-EN
3.1. Tilt Cylinders
3.2. Safety Precautions Maintenance and Repair
3.3. General
3.4. Description
3.5. Tilt Cylinder Repair
3.6. Disassemble
3.7. Assemble
3.8. Tilt Cylinders With O-Ring or Single-Lip Seals
3.9. Tilt Cylinders for XM and XMS Models
3.10. Tilt Cylinders for XL, XLS, and XL 3 Models
3.11. Tilt Cylinders for H700-800A and Early Model H700-920B
3.12. Install
3.13. Tilt Cylinders Using Chevron Packing
3.14. Tilt Cylinder Leak Check
3.15. Tilt Cylinder Stroke and Mast Tilt Angle Adjustment
3.16. Torque Specifications
3.17. Piston Rod Nut
3.18. Retainer
3.19. Troubleshooting
3.20. Table 1. Movement Rates (Maximum) for Tilt Cylinders
4. RM0231-(01-2016)-UK-EN
4.1. General
5. RM1058-(04-2011)-UK-EN
5.1. Troubleshooting and Adjustments Using the AC Controls Program (E
5.2. Safety Precautions Maintenance and Repair
5.3. General
5.4. Computer Requirements
5.5. Software, Install
5.6. Language Selection
5.7. Demo Mode
5.8. Connect PC to Lift Truck
5.9. Starting AC Controls Program
5.10. Lift Truck Control Setup
5.11. Change Lift Truck Serial Number or Hourmeter
5.12. Setting Factory Default Values or Changing Lift Truck Parameters
5.13. Create New Custom Lift Truck Configuration
5.14. Lift Truck Configuration Properties
5.15. Import New Lift Truck Configuration From Disk
5.16. Delete Custom Lift Truck Configuration or Password File
5.17. Dash Display
5.18. Custom Display Languages
5.19. Download Display Language
5.20. Clear Operator Log
5.21. Password Functions
5.22. Enable/Disable Password and Lift Truck Inspection Functions
5.23. Truck Inspection Checklist
5.24. Password
5.25. Password Properties
5.26. Create New Password File
5.27. Download Passwords
5.28. Upload Passwords
5.29. Reports Menu
5.30. Devices Report
5.31. Custom Report
5.32. Password Report
5.33. Operator Report
5.34. Current Settings Report
5.35. Status Code Report
5.36. Status Codes Log
5.37. Troubleshooting
5.38. Diagnostics
5.39. Help Menu
5.40. General
5.41. Contents
5.42. Technical Support
5.43. About Electric Truck AC Controls Program
6. RM1073-(06-2004)-UK-EN
6.1. Safety Precautions Maintenance and Repair
6.2. Introduction
6.3. General
6.4. Description of Operation
6.5. Discharging the Capacitors
6.6. Covers and Floor Plates
6.7. Overhead Guard Repair
6.8. Install
6.9. Hood and Seat Assembly
6.10. Install
6.11. Counterweight
6.12. Install
6.13. Safety Labels
6.14. Painting Instructions
7. RM1074-(06-2004)-UK-EN
7.1. Transaxle
7.2. Safety Precautions Maintenance and Repair
7.3. Introduction
7.4. General
7.5. Discharging the Capacitors
7.6. Description
7.7. Transmission
7.8. Traction Motor
7.9. Maintenance
7.10. Oil Level Check
7.11. Oil Change
7.12. Transaxle Assembly
7.13. Disassemble
7.14. Traction Motor and Covers
7.15. Brake Assembly and Gears
7.16. Planetary Gears and Drive Axle
7.17. Clean and Inspect
7.18. Assemble
7.19. Planetary Gears and Drive Axle
7.20. Brake Assembly and Gears
7.21. Traction Motor and Covers
7.22. Install
7.23. Troubleshooting
7.24. Table 1. Special Tools
7.25. Table 2. Conventional Tools
8. RM1075-(02-2008)-UK-EN
8.1. Steering System
8.2. Safety Precautions Maintenance and Repair
8.3. Introduction
8.4. General
8.5. Discharging the Capacitors
8.6. Description of Operation
8.7. Steering Pressure Check
8.8. Operation Check
8.9. Steering Wheel and Column
8.10. Steering Column Covers
8.11. Install
8.12. Steering Column Components
8.13. Install
8.14. Steering Control Unit Assembly
8.15. Power Steering Pump and Motor
8.16. Description
8.17. Install
8.18. Disassemble
8.19. Assemble
8.20. Steering Actuator Components
8.21. Steer Tire and Wheel Assembly
8.22. Install
8.23. Wheel Hub Assembly
8.24. Install
8.25. Steering Axle Assembly
8.26. Install
8.27. Troubleshooting
9. RM1076-(03-2004)-UK-EN
9.1. Brake System
9.2. Safety Precautions Maintenance and Repair
9.3. Introduction
9.4. General
9.5. Discharging the Capacitors
9.6. Brake Pedal Assembly
9.7. Disassemble
9.8. Assemble
9.9. Install
9.10. Master Cylinder
9.11. Install
9.12. Adjustments
9.13. Bleed the Brake System
9.14. Adjust Linkage
9.15. Brake Lines
9.16. Parking Brake
9.17. Disassemble
9.18. Assemble
9.19. Install
9.20. Troubleshooting
10. RM1077-(09-2013)-UK-EN
10.1. Hydraulic System
10.2. Safety Precautions Maintenance and Repair
10.3. Introduction
10.4. General
10.5. Discharging the Capacitors
10.6. Hydraulic System
10.7. Hydraulic Oil
10.8. Hydraulic Lines
10.9. Cleaning
10.10. Sound Level
10.11. Maintenance
10.12. Hydraulic Oil Filter, Change
10.13. Hydraulic Oil Strainer, Check
10.14. Hydraulic Oil, Change
10.15. Hydraulic Tank Assembly
10.16. Trisodium Phosphate Method
10.17. Install
10.18. Lift Pump and Motor
10.19. Disassemble
10.20. Assemble
10.21. Install
10.22. Lift Pump
10.23. Disassemble
10.24. Assemble
11. RM1085-(03-2004)-UK-EN
11.1. HUSCO Main Control Valve
11.2. Safety Precautions Maintenance and Repair
11.3. General
11.4. Description
11.5. Operation
11.6. Lift Section
11.7. Tilt Section
11.8. Tilt Backward
11.9. Tilt Forward
11.10. Relief Valve
11.11. Main Control Valve Repair
11.12. Disassemble
11.13. Clean and Inspect
11.14. Assemble
11.15. Install
11.16. Pressure Relief Valve Check and Adjustment
11.17. Primary Relief Valve
11.18. Secondary Relief Valve
11.19. Troubleshooting
12. RM1086-(06-2004)-UK-EN
12.1. Electro-Hydraulic Control Valve
12.2. Safety Precautions Maintenance and Repair
12.3. General
12.4. Description
12.5. Electro-Hydraulic Control System
12.6. Electro-Hydraulic Control Valve
12.7. Valve Driver Module
12.8. Manual Lowering Valve
12.9. Hydraulic Lever Console
12.10. Electro-Hydraulic Control Valve
12.11. Disassemble
12.12. Clean and Inspect
12.13. Assemble
12.14. Lift Valve Section
12.15. Tilt/Auxiliary Valve Sections
12.16. Valve Spool Coils
12.17. Fittings
12.18. Install
12.19. Check and Adjust
12.20. Tilt Counterbalance Valve
12.21. Main Relief Valve
12.22. Auxiliary Relief Valve
12.23. Valve Driver Module
12.24. Install
12.25. Hydraulic Lever Console
12.26. Disassemble
12.27. Hydraulic Control Lever
12.28. Main PC Board
12.29. Assemble
12.30. Main PC Board
12.31. Hydraulic Control Lever
12.32. Install
12.33. Troubleshooting
12.34. Troubleshooting Chart
12.35. Table 1. Error Codes
13. RM1087-(09-2013)-UK-EN
13.1. AC Motor Controllers/Display Panel
13.2. Safety Precautions Maintenance and Repair
13.3. Description
13.4. General
13.5. Description
13.6. AC Motors
13.7. ZAPI AC Motor Controller
13.8. Principles of Operation
13.9. Controller Thermal Management
13.10. Controller Area Network (CANbus)
13.11. Discharging the Capacitors
13.12. AC Motor Controller Repair
13.13. General
13.14. Special Precautions
13.15. Thermal Sensors
13.16. Motor Controller, Replace
13.17. Controller Checks and Adjustments
13.18. Function Parameters
13.19. General
13.20. Function Parameter Descriptions
13.21. Parameters
13.22. Top Speed Forward
13.23. Top Speed Reverse
13.24. Acceleration
13.25. Regen Braking
13.26. Auto Deceleration
13.27. Extended Shift
13.28. Pump Acceleration
13.29. Tilt/Auxiliary Pump Acceleration
13.30. Low Lift Speed
13.31. Maximum Lift Speed
13.32. Maximum Lowering Speed
13.33. Tilt Speed
13.34. d Function
13.35. d Function Speed
13.36. h Function
13.37. h Function Speed
13.38. Battery Voltage
13.39. Lift Interrupt
13.40. BDI Adjustment (Early Models)
13.41. BDI Adjustment (Later Models)
13.42. BDI Decrement Time
13.43. Service Reminder
13.44. Restore Defaults
13.45. Calibration Parameters
13.46. Throttle Calibration
13.47. Steering Calibration
13.48. Display Panel
13.49. General
13.50. Premium Display Panel
13.51. Standard Display Panel
13.52. Display Functions and Features
13.53. Key-On Initialization
13.54. Standard Display
13.55. Premium Display
13.56. Lift Truck Inspection Function
13.57. Access to Service Functions
13.58. Service Functions
13.59. Performance Modes
13.60. Battery Discharge Indicator (BDI)
13.61. Hourmeter
13.62. Status Code List
13.63. Dash Display Service Menu Navigation
13.64. General
13.65. Moving Through Menu Selections
13.66. Editing and Adding Information
13.67. ETACC Test
13.68. Manual Hydraulics
13.69. Electro-Hydraulics
13.70. Troubleshooting
13.71. General
13.72. Status Codes
13.73. Controller Connector Pin Outs
13.74. Valve Driver Module (Electro-Hydraulic Valve Option)

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