Hyster H-S-E1.50-1.75M to J1.60-2.00XMT Mast Description Maintenance And Repair

Description

• Model List:
  • H-S-E1.50-1.75XM, H-S-E2.00XMS, H-S-E-2.00-3.20XM, J2.00-3.20XM, J2.00-3.20XM, S-E-J2.00-3.00XL, J1.60-2.00XMT, H2.00-3.20XM, J30-40XMT2, E1.50-2.00XM, E2.00-3.20XM, J1.60-2.00XMT

• 1. RM0521-(03-2006)-UK-EN
• 1.1. Safety Precautions Maintenance and Repair
• 1.2. General
• 1.3. Description and Operation
• 1.4. Carriages
• 1.5. Mast Mounts
• 1.6. Two-Stage Mast, Limited Free-Lift (LFL)
• 1.7. Description and Operation
• 1.8. Two-Stage Mast, Full Free-Lift (FFL)
• 1.9. Description and Operation
• 1.10. Three-Stage Mast, Full Free-Lift (FFL)
• 1.11. Description and Operation
• 1.12. Four-Stage Mast
• 1.13. Description and Operation
• 1.14. Cylinder Cushion During Lifting Sequence
• 1.15. Cylinder Cushion During Lowering Sequence
• 2. RM0522-(07-2010)-UK-EN
• 2.1. Mast Repairs
• 2.2. Safety Precautions Maintenance and Repair
• 2.3. General
• 2.4. Safety Procedures When Working Near Mast
• 2.5. Fork Repair
• 2.6. Install
• 2.7. Carriages Repair
• 2.8. Standard Carriage, Remove
• 2.9. Hang-On Sideshift Carriage, Remove
• 2.10. Standard Carriage and Hang-On Sideshift Carriage, Repair
• 2.11. Standard Carriage, Install
• 2.12. Hang-On Sideshift Carriage, Install
• 2.13. Integral Sideshift Carriage
• 2.14. Clean and Inspect
• 2.15. Install
• 2.16. Mast Repair
• 2.17. Two-Stage LFL and Two-Stage FFL Masts, Disassemble
• 2.18. Three-Stage FFL Mast
• 2.19. Disassemble
• 2.20. Mast and Chains, Clean and Inspect
• 2.21. Two-Stage LFL and Two-Stage FFL Mast, Assemble
• 2.22. Three-Stage FFL Mast, Assemble
• 2.23. Install
• 2.24. Lift Cylinders Repair
• 2.25. Main Lift Cylinders, Remove
• 2.26. Free-Lift Cylinder, Remove
• 2.27. Cylinders, Disassemble
• 2.28. Two-Stage Full Free-Lift Mast, Right-Hand Main Lift Cylinder
• 2.29. Two-Stage Full Free-Lift Mast, Left-Hand Main Lift Cylinder
• 2.30. Two-Stage Limited Free-Lift Mast and Three-Stage Full Free-Lift
• 2.31. Two-Stage Limited Free-Lift Mast and Three-Stage Full Free-Lift
• 2.32. Two-Stage Full Free-Lift Mast and Three-Stage Full Free-Lift Mas
• 2.33. Clean and Inspect
• 2.34. Cylinders, Assemble
• 2.35. Two-Stage Full Free-Lift Mast, Right-Hand Main Lift Cylinder
• 2.36. Two-Stage Full Free-Lift Mast, Left-Hand Main Lift Cylinder
• 2.37. Two-Stage Limited Free-Lift Mast and Three-Stage Full Free-Lift
• 2.38. Two-Stage Limited Free-Lift Mast and Three-Stage Full Free-Lift
• 2.39. Two-Stage Full Free-Lift Mast and Three-Stage Full Free-Lift Mas
• 2.40. Main Lift Cylinders, Install
• 2.41. Free-Lift Cylinder, Install
• 2.42. Header Hose Arrangements
• 2.43. Two-Stage LFL Mast, New Hose Install
• 2.44. Two-Stage LFL Mast, Adjust Hoses After Installation
• 2.45. Two-Stage FFL Mast, New Hose Install
• 2.46. Two-Stage FFL Mast, Adjust Hoses After Installation
• 2.47. Three-Stage FFL Mast, New Hose Install
• 2.48. Three-Stage FFL Mast, Adjust Hoses After Installation
• 2.49. Header Hose Arrangement
• 2.50. Two-Stage LFL Mast, New Hose Install
• 2.51. Two-Stage LFL Mast, Adjust Hoses After Installation
• 2.52. Two-Stage FFL Mast, New Hose Install
• 2.53. Two-Stage FFL Mast, Adjust Hoses After Installation
• 2.54. Three-Stage FFL Mast, New Hose Install
• 2.55. Three-Stage FFL Mast, Adjust Hoses After Install
• 2.56. Lift and Tilt System Leak Check
• 2.57. Lift Cylinders Leak Check
• 2.58. Tilt Cylinders Leak Check
• 2.59. Tilt Cylinders Adjustment
• 2.60. Lift Chains Adjustment
• 2.61. Mast Adjustment
• 2.62. Carriage Adjustment
• 2.63. Troubleshooting
• 2.64. Table 1. Hook-Type Carriage Chain Adjustment
• 2.65. Table 2. Pin-Type Carriage Chain Adjustment
• 3. RM0103-(03-2007)-UK-EN
• 3.1. Tilt Cylinders
• 3.2. Safety Precautions Maintenance and Repair
• 3.3. General
• 3.4. Description
• 3.5. Tilt Cylinder Repair
• 3.6. Disassemble
• 3.7. Assemble
• 3.8. Tilt Cylinders With O-Ring or Single-Lip Seals
• 3.9. Tilt Cylinders for XM and XMS Models
• 3.10. Tilt Cylinders for XL, XLS, and XL 3 Models
• 3.11. Tilt Cylinders for H700-800A and Early Model H700-920B
• 3.12. Install
• 3.13. Tilt Cylinders Using Chevron Packing
• 3.14. Tilt Cylinder Leak Check
• 3.15. Tilt Cylinder Stroke and Mast Tilt Angle Adjustment
• 3.16. Torque Specifications
• 3.17. Piston Rod Nut
• 3.18. Retainer
• 3.19. Troubleshooting
• 3.20. Table 1. Movement Rates (Maximum) for Tilt Cylinders
• 4. RM0231-(01-2016)-UK-EN
• 4.1. General
• 5. RM1058-(04-2011)-UK-EN
• 5.1. Troubleshooting and Adjustments Using the AC Controls Program (E
• 5.2. Safety Precautions Maintenance and Repair
• 5.3. General
• 5.4. Computer Requirements
• 5.5. Software, Install
• 5.6. Language Selection
• 5.7. Demo Mode
• 5.8. Connect PC to Lift Truck
• 5.9. Starting AC Controls Program
• 5.10. Lift Truck Control Setup
• 5.11. Change Lift Truck Serial Number or Hourmeter
• 5.12. Setting Factory Default Values or Changing Lift Truck Parameters
• 5.13. Create New Custom Lift Truck Configuration
• 5.14. Lift Truck Configuration Properties
• 5.15. Import New Lift Truck Configuration From Disk
• 5.16. Delete Custom Lift Truck Configuration or Password File
• 5.17. Dash Display
• 5.18. Custom Display Languages
• 5.19. Download Display Language
• 5.20. Clear Operator Log
• 5.21. Password Functions
• 5.22. Enable/Disable Password and Lift Truck Inspection Functions
• 5.23. Truck Inspection Checklist
• 5.24. Password
• 5.25. Password Properties
• 5.26. Create New Password File
• 5.27. Download Passwords
• 5.28. Upload Passwords
• 5.29. Reports Menu
• 5.30. Devices Report
• 5.31. Custom Report
• 5.32. Password Report
• 5.33. Operator Report
• 5.34. Current Settings Report
• 5.35. Status Code Report
• 5.36. Status Codes Log
• 5.37. Troubleshooting
• 5.38. Diagnostics
• 5.39. Help Menu
• 5.40. General
• 5.41. Contents
• 5.42. Technical Support
• 5.43. About Electric Truck AC Controls Program
• 6. RM1073-(06-2004)-UK-EN
• 6.1. Safety Precautions Maintenance and Repair
• 6.2. Introduction
• 6.3. General
• 6.4. Description of Operation
• 6.5. Discharging the Capacitors
• 6.6. Covers and Floor Plates
• 6.7. Overhead Guard Repair
• 6.8. Install
• 6.9. Hood and Seat Assembly
• 6.10. Install
• 6.11. Counterweight
• 6.12. Install
• 6.13. Safety Labels
• 6.14. Painting Instructions
• 7. RM1074-(06-2004)-UK-EN
• 7.1. Transaxle
• 7.2. Safety Precautions Maintenance and Repair
• 7.3. Introduction
• 7.4. General
• 7.5. Discharging the Capacitors
• 7.6. Description
• 7.7. Transmission
• 7.8. Traction Motor
• 7.9. Maintenance
• 7.10. Oil Level Check
• 7.11. Oil Change
• 7.12. Transaxle Assembly
• 7.13. Disassemble
• 7.14. Traction Motor and Covers
• 7.15. Brake Assembly and Gears
• 7.16. Planetary Gears and Drive Axle
• 7.17. Clean and Inspect
• 7.18. Assemble
• 7.19. Planetary Gears and Drive Axle
• 7.20. Brake Assembly and Gears
• 7.21. Traction Motor and Covers
• 7.22. Install
• 7.23. Troubleshooting
• 7.24. Table 1. Special Tools
• 7.25. Table 2. Conventional Tools
• 8. RM1075-(02-2008)-UK-EN
• 8.1. Steering System
• 8.2. Safety Precautions Maintenance and Repair
• 8.3. Introduction
• 8.4. General
• 8.5. Discharging the Capacitors
• 8.6. Description of Operation
• 8.7. Steering Pressure Check
• 8.8. Operation Check
• 8.9. Steering Wheel and Column
• 8.10. Steering Column Covers
• 8.11. Install
• 8.12. Steering Column Components
• 8.13. Install
• 8.14. Steering Control Unit Assembly
• 8.15. Power Steering Pump and Motor
• 8.16. Description
• 8.17. Install
• 8.18. Disassemble
• 8.19. Assemble
• 8.20. Steering Actuator Components
• 8.21. Steer Tire and Wheel Assembly
• 8.22. Install
• 8.23. Wheel Hub Assembly
• 8.24. Install
• 8.25. Steering Axle Assembly
• 8.26. Install
• 8.27. Troubleshooting
• 9. RM1076-(03-2004)-UK-EN
• 9.1. Brake System
• 9.2. Safety Precautions Maintenance and Repair
• 9.3. Introduction
• 9.4. General
• 9.5. Discharging the Capacitors
• 9.6. Brake Pedal Assembly
• 9.7. Disassemble
• 9.8. Assemble
• 9.9. Install
• 9.10. Master Cylinder
• 9.11. Install
• 9.12. Adjustments
• 9.13. Bleed the Brake System
• 9.14. Adjust Linkage
• 9.15. Brake Lines
• 9.16. Parking Brake
• 9.17. Disassemble
• 9.18. Assemble
• 9.19. Install
• 9.20. Troubleshooting
• 10. RM1077-(09-2013)-UK-EN
• 10.1. Hydraulic System
• 10.2. Safety Precautions Maintenance and Repair
• 10.3. Introduction
• 10.4. General
• 10.5. Discharging the Capacitors
• 10.6. Hydraulic System
• 10.7. Hydraulic Oil
• 10.8. Hydraulic Lines
• 10.9. Cleaning
• 10.10. Sound Level
• 10.11. Maintenance
• 10.12. Hydraulic Oil Filter, Change
• 10.13. Hydraulic Oil Strainer, Check
• 10.14. Hydraulic Oil, Change
• 10.15. Hydraulic Tank Assembly
• 10.16. Trisodium Phosphate Method
• 10.17. Install
• 10.18. Lift Pump and Motor
• 10.19. Disassemble
• 10.20. Assemble
• 10.21. Install
• 10.22. Lift Pump
• 10.23. Disassemble
• 10.24. Assemble
• 11. RM1085-(03-2004)-UK-EN
• 11.1. HUSCO Main Control Valve
• 11.2. Safety Precautions Maintenance and Repair
• 11.3. General
• 11.4. Description
• 11.5. Operation
• 11.6. Lift Section
• 11.7. Tilt Section
• 11.8. Tilt Backward
• 11.9. Tilt Forward
• 11.10. Relief Valve
• 11.11. Main Control Valve Repair
• 11.12. Disassemble
• 11.13. Clean and Inspect
• 11.14. Assemble
• 11.15. Install
• 11.16. Pressure Relief Valve Check and Adjustment
• 11.17. Primary Relief Valve
• 11.18. Secondary Relief Valve
• 11.19. Troubleshooting
• 12. RM1086-(06-2004)-UK-EN
• 12.1. Electro-Hydraulic Control Valve
• 12.2. Safety Precautions Maintenance and Repair
• 12.3. General
• 12.4. Description
• 12.5. Electro-Hydraulic Control System
• 12.6. Electro-Hydraulic Control Valve
• 12.7. Valve Driver Module
• 12.8. Manual Lowering Valve
• 12.9. Hydraulic Lever Console
• 12.10. Electro-Hydraulic Control Valve
• 12.11. Disassemble
• 12.12. Clean and Inspect
• 12.13. Assemble
• 12.14. Lift Valve Section
• 12.15. Tilt/Auxiliary Valve Sections
• 12.16. Valve Spool Coils
• 12.17. Fittings
• 12.18. Install
• 12.19. Check and Adjust
• 12.20. Tilt Counterbalance Valve
• 12.21. Main Relief Valve
• 12.22. Auxiliary Relief Valve
• 12.23. Valve Driver Module
• 12.24. Install
• 12.25. Hydraulic Lever Console
• 12.26. Disassemble
• 12.27. Hydraulic Control Lever
• 12.28. Main PC Board
• 12.29. Assemble
• 12.30. Main PC Board
• 12.31. Hydraulic Control Lever
• 12.32. Install
• 12.33. Troubleshooting
• 12.34. Troubleshooting Chart
• 12.35. Table 1. Error Codes
• 13. RM1087-(09-2013)-UK-EN
• 13.1. AC Motor Controllers/Display Panel
• 13.2. Safety Precautions Maintenance and Repair
• 13.3. Description
• 13.4. General
• 13.5. Description
• 13.6. AC Motors
• 13.7. ZAPI AC Motor Controller
• 13.8. Principles of Operation
• 13.9. Controller Thermal Management
• 13.10. Controller Area Network (CANbus)
• 13.11. Discharging the Capacitors
• 13.12. AC Motor Controller Repair
• 13.13. General
• 13.14. Special Precautions
• 13.15. Thermal Sensors
• 13.16. Motor Controller, Replace
• 13.17. Controller Checks and Adjustments
• 13.18. Function Parameters
• 13.19. General
• 13.20. Function Parameter Descriptions
• 13.21. Parameters
• 13.22. Top Speed Forward
• 13.23. Top Speed Reverse
• 13.24. Acceleration
• 13.25. Regen Braking
• 13.26. Auto Deceleration
• 13.27. Extended Shift
• 13.28. Pump Acceleration
• 13.29. Tilt/Auxiliary Pump Acceleration
• 13.30. Low Lift Speed
• 13.31. Maximum Lift Speed
• 13.32. Maximum Lowering Speed
• 13.33. Tilt Speed
• 13.34. d Function
• 13.35. d Function Speed
• 13.36. h Function
• 13.37. h Function Speed
• 13.38. Battery Voltage
• 13.39. Lift Interrupt
• 13.40. BDI Adjustment (Early Models)
• 13.41. BDI Adjustment (Later Models)
• 13.42. BDI Decrement Time
• 13.43. Service Reminder
• 13.44. Restore Defaults
• 13.45. Calibration Parameters
• 13.46. Throttle Calibration
• 13.47. Steering Calibration
• 13.48. Display Panel
• 13.49. General
• 13.50. Premium Display Panel
• 13.51. Standard Display Panel
• 13.52. Display Functions and Features
• 13.53. Key-On Initialization
• 13.54. Standard Display
• 13.55. Premium Display
• 13.56. Lift Truck Inspection Function
• 13.57. Access to Service Functions
• 13.58. Service Functions
• 13.59. Performance Modes
• 13.60. Battery Discharge Indicator (BDI)
• 13.61. Hourmeter
• 13.62. Status Code List
• 13.63. Dash Display Service Menu Navigation
• 13.64. General
• 13.65. Moving Through Menu Selections
• 13.66. Editing and Adding Information
• 13.67. ETACC Test
• 13.68. Manual Hydraulics
• 13.69. Electro-Hydraulics
• 13.70. Troubleshooting
• 13.71. General
• 13.72. Status Codes
• 13.73. Controller Connector Pin Outs
• 13.74. Valve Driver Module (Electro-Hydraulic Valve Option)