Hyster H14.00-20.00XM to H20XMS-9 Steering Axle Maintenance And Repair

$30.00

  • Type Of Manual: Maintenance And Repair
  • Number of Pages: 1336
  • Size: 90.9MB
  • Format: PDF

Description

  • Model List:

    • H14.00-20.00XM, H16.00-18.00XM-12EC, H16.00-22.00XM-12EC, H16XM-12EC, H18XM-12EC, H22XM-12EC, H18XM-12EC, H22XM-12EC, H23XM-12EC, H16.00-18.00XM, H16.00-18.00XMS-12, H16XM-12, H18XM-12, H20XM-12, H22XM-12, H18XM-9, H18XMS-9, H20XM-9, H20XMS-9
  • 1. RM0658-(09-2014)-US-EN
  • 2. RM0661-(10-2014)-US-EN
  • 3. RM0046-(11-2014)-US-EN
  • 4. RM0135-(10-2011)-US-EN
  • 4.1. Lift Cylinders
  • 4.2. Safety Precautions Maintenance and Repair
  • 4.3. Safety Procedures When Working Near Mast
  • 4.4. General
  • 4.5. Description
  • 4.6. Lowering Control Valve
  • 4.7. Cylinders (General)
  • 4.8. Cylinders (H520-620B, H700-800A)
  • 4.9. Retainer, Install
  • 4.10. Cylinders (H360-460B)
  • 4.11. Cylinders (Two-Speed)
  • 4.12. Lift Cylinder Repair
  • 4.13. Lift Cylinder Removal Without Removing Mast
  • 4.14. Standard Masts With Main Lift Cylinder Fastened to Crossmember o
  • 4.15. Standard and Full Free-Lift Masts With Lift Cylinder Fastened to
  • 4.16. Masts That Have Two Cylinders, Main Lift Cylinder and Free-Lift
  • 4.17. Disassemble
  • 4.18. Assemble
  • 4.19. Lift Cylinder Installation in Mast
  • 4.20. Standard Masts With Main Lift Cylinder Fastened to Crossmember o
  • 4.21. Standard and Full Free-Lift Masts With Lift Cylinder Fastened to
  • 4.22. Chevron-Style Packing
  • 4.23. Chevron-Style Packing Installation on Piston
  • 4.24. Chevron-Style Packing Installation in Packing Gland
  • 4.25. Lift Cylinders for VISTA Masts
  • 4.26. Description
  • 4.27. Lowering Control Valve
  • 4.28. Disassemble
  • 4.29. Assemble
  • 4.30. Install
  • 4.31. Main Lift Cylinders
  • 4.32. Free-Lift Cylinder
  • 4.33. Lift System Leak Check
  • 4.34. Specifications
  • 4.35. Troubleshooting
  • 4.36. Table 1. Lift Trucks With Two-Speed Lift Cylinders
  • 4.37. Table 2. Cylinder Retainer Torque Specifications and Weight Guid
  • 5. RM0231-(01-2016)-US-EN
  • 5.1. General
  • 6. RM0951-(08-2014)-US-EN
  • 7. RM1036-(01-2012)-US-EN
  • 7.1. Brake Accumulator
  • 7.2. Safety Precautions Maintenance and Repair
  • 7.3. General
  • 7.4. Description and Operation
  • 7.5. Accumulator Maintenance
  • 7.6. Pre-Charge Check
  • 7.7. Pre-Charge Filling
  • 7.8. Disassemble
  • 7.9. Inspect
  • 7.10. Assemble
  • 7.11. Replace
  • 7.12. Table 1. Accumulator Pressures
  • 8. RM1101-(12-2015)-US-EN
  • 8.1. Series Code / Model Designation Reference Table
  • 8.2. General
  • 8.3. Fault Codes
  • 9. RM1117-(01-2012)-US-EN
  • 9.1. Parking Brake
  • 9.2. Safety Precautions Maintenance and Repair
  • 9.3. General
  • 9.4. Description and Operation
  • 9.5. Parking Brake Valve Replacement
  • 9.6. Clean and Inspect
  • 9.7. Install
  • 9.8. Parking Brake Caliper Repair
  • 9.9. Disassemble
  • 9.10. Inspect
  • 9.11. Install
  • 9.12. Bleed Brakes
  • 9.13. Brake Pad Repair
  • 9.14. Inspect
  • 9.15. Install
  • 9.16. Seals Repair
  • 9.17. Install
  • 9.18. Specifications
  • 9.19. Torque Requirements
  • 9.20. Wear Limits
  • 9.21. Lining to Disc Clearance
  • 9.22. Troubleshooting
  • 9.23. Table 1. Brake Pad Adjustment
  • 9.24. Table 2. Torque Requirements
  • 9.25. Table 3. Wear Limits
  • 9.26. Table 4. Lining to Disc Clearance
  • 10. RM1267-(03-2011)-US-EN
  • 10.1. Safety Precautions Maintenance and Repair
  • 10.2. General
  • 10.3. Description
  • 10.4. Counterweight Repair
  • 10.5. General
  • 10.6. Install
  • 10.7. Air Cleaner Repair
  • 10.8. Install
  • 10.9. Hoods and Covers
  • 10.10. Install
  • 10.11. Floor Plates, Handrails, and Steps
  • 10.12. Hydraulic Tank Repair
  • 10.13. Small Leaks
  • 10.14. Large Leaks
  • 10.15. Steam Method
  • 10.16. Chemical Solution Method
  • 10.17. Other Methods of Preparation for Repair
  • 10.18. Install
  • 10.19. Fuel Tank Repair
  • 10.20. Install
  • 10.21. Exhaust System Repair
  • 10.22. Install
  • 10.23. Cab Repair
  • 10.24. Rear Cab Assembly
  • 10.25. Bottom Cab Assembly
  • 10.26. Raising and Lowering Cab
  • 10.27. Raise Cab
  • 10.28. Lower Cab
  • 10.29. Cab Repair
  • 10.30. Install
  • 10.31. Engine Repair
  • 10.32. Install
  • 10.33. Label Replacement
  • 10.34. Table 1. Counterweight Weights
  • 11. RM1270-(10-2014)-US-EN
  • 12. RM1271-(03-2011)-US-EN
  • 12.1. Transmission 0peration and Diagnostics
  • 12.2. Safety Precautions Maintenance and Repair
  • 12.3. General
  • 12.4. Description
  • 12.5. General
  • 12.6. Operation
  • 12.7. Hydraulic Operation
  • 12.8. Variable Force Solenoids
  • 12.9. Speed Engagement
  • 12.10. Cooling and Lubrication
  • 12.11. Control System
  • 12.12. General
  • 12.13. APC200 Controller
  • 12.14. Self Test
  • 12.15. Protection Modes
  • 12.16. Fault Codes
  • 12.17. Fault Log Mode
  • 12.18. Fault Identification
  • 12.19. Transmission Control Valve
  • 12.20. Transmission Control Valve Repair
  • 12.21. Pressure Check
  • 12.22. Pressure Specifications
  • 12.23. Pressure, Speed, and Temperature Sensors
  • 12.24. Pressure Switch
  • 12.25. Speed Sensor
  • 12.26. Temperature Sensors
  • 12.27. Dana Dashboard Software
  • 12.28. Description
  • 12.29. Connection
  • 12.30. Transmission Test and Calibration
  • 12.31. Precautions
  • 12.32. Stall Test
  • 12.33. Description
  • 12.34. Stall Test Procedure
  • 12.35. Clutch Filling Calibration
  • 12.36. Description
  • 12.37. Procedure
  • 12.38. Inching Calibration
  • 12.39. Description
  • 12.40. Brake and Inching Pedal Adjustment
  • 12.41. Inching Pedal Sensor Adjustment
  • 12.42. Inching Pedal Sensor Calibration
  • 12.43. APC200 Display Information
  • 12.44. General
  • 12.45. General Information Group
  • 12.46. Fault Codes
  • 12.47. Indication of Protection Modes
  • 12.48. Test Function Group
  • 12.49. Digital Input Test
  • 12.50. Analog Input Test
  • 12.51. Speed Sensor Test
  • 12.52. Output Test
  • 12.53. Voltage Test
  • 12.54. Calibration Group
  • 12.55. Calibration Mode
  • 12.56. Clutch Filling Calibration
  • 12.57. Heat Up Mode
  • 12.58. Inching Pedal Sensor Calibration
  • 12.59. Electrical Specifications
  • 12.60. Table 1. Activated Solenoids and Gear Selection
  • 12.61. Table 2. Pressure Specifications
  • 12.62. Table 3. Transmission Housing Check Ports
  • 12.63. Table 4. Sensors and Switches
  • 12.64. Table 5. Speed Sensor Test Values
  • 12.65. Table 6. General Information Group
  • 12.66. Table 7. General Information Group
  • 12.67. Table 8. Digital Input Test
  • 12.68. Table 9. Analog Input Test
  • 12.69. Table 10. Speed Sensor Test
  • 12.70. Table 11. Output Test
  • 12.71. Table 12. Voltage Test
  • 12.72. Table 13. APC200 Wire Number to Hyster Wire Number Conversion
  • 12.73. Table 14. Temperature Sensor (In Speed Sensor) Resistance Versus
  • 13. RM1272-(03-2011)-US-EN
  • 13.1. Steering System
  • 13.2. Safety Precautions Maintenance and Repair
  • 13.3. General
  • 13.4. Description
  • 13.5. Steering Wheel and Column Assembly Repair
  • 13.6. General
  • 13.7. Steering Wheel and Horn
  • 13.8. Install
  • 13.9. Steering Column
  • 13.10. Install
  • 13.11. Steering Control Unit Repair
  • 13.12. General
  • 13.13. Description
  • 13.14. Operation
  • 13.15. Disassemble
  • 13.16. Assemble
  • 13.17. Install
  • 13.18. Steering System Air Removal
  • 13.19. Troubleshooting
  • 14. RM1275-(03-2011)-US-EN
  • 14.1. Hydraulic System
  • 14.2. Safety Precautions Maintenance and Repair
  • 14.3. General
  • 14.4. Description and Operation
  • 14.5. Hydraulic Plate
  • 14.6. Hydraulic Pumps
  • 14.7. Steering Control System
  • 14.8. Brake System
  • 14.9. Tilt Control Valve
  • 14.10. Hydraulic Pump Repair
  • 14.11. General
  • 14.12. Disassemble
  • 14.13. Clean and Inspect
  • 14.14. Assemble
  • 14.15. Install
  • 14.16. Pump Output Check
  • 14.17. First Method
  • 14.18. Second Method
  • 14.19. Lift and Lower Circuit
  • 14.20. Description
  • 14.21. Operation
  • 14.22. Lift Circuit
  • 14.23. Lowering
  • 14.24. Lowering Control Valves
  • 14.25. Repairs
  • 14.26. General
  • 14.27. Remote Control Valve
  • 14.28. Tilt Circuit
  • 14.29. Description
  • 14.30. Operation
  • 14.31. Tilt Spool
  • 14.32. Relief Valves in Main Control Valve
  • 14.33. Tilt Control Valves
  • 14.34. Repairs
  • 14.35. General
  • 14.36. Valves, Tilt Control Valves
  • 14.37. Attachment Circuit Valves
  • 14.38. Description and Operation
  • 14.39. Other Hydraulic Components
  • 14.40. Description and Operation
  • 14.41. Relief Valves in Steering System
  • 14.42. Hydraulic Filters
  • 14.43. Hydraulic Filters
  • 14.44. High Pressure Filter
  • 14.45. Brake Filter
  • 14.46. Return Line Filter
  • 14.47. Hydraulic Tank Breather
  • 14.48. Hydraulic Hose Repair
  • 14.49. Checks and Adjustments
  • 14.50. Main Function Relief Valve Pressure, Check
  • 14.51. Oil Level, Check
  • 14.52. Specifications
  • 14.53. Hydraulic Pumps Output at 2200 rpm (Governed Speed)
  • 14.54. Cummins 142Hp (190 kW)/164 Hp (220 kW) Engine
  • 14.55. Relief Valves (Approximate Operating Pressures)
  • 14.56. Check Port Pressures
  • 14.57. Main Hydraulic Filters
  • 14.58. Tank Capacity
  • 14.59. Torque Specifications
  • 14.60. Tilt Control Valve
  • 14.61. Hydraulic Filters
  • 14.62. Remote Control Valves
  • 14.63. Troubleshooting
  • 14.64. Lift and Lower Circuit
  • 14.65. Tilt Circuit
  • 14.66. Attachment Circuit Valves
  • 14.67. Attachment Control Valve
  • 14.68. Carriage Solenoid Valve
  • 14.69. Other Hydraulic Components
  • 14.70. Accumulator Circuit
  • 14.71. Pilot Circuit
  • 14.72. Park Brake Circuit
  • 14.73. Table 1. Brake Treadle Settings
  • 14.74. Table 2. Gauge Ranges
  • 14.75. Table 3. Pressure Settings
  • 15. RM1276-(03-2011)-US-EN
  • 15.1. Tilt Cylinders
  • 15.2. Safety Precautions Maintenance and Repair
  • 15.3. General
  • 15.4. Description
  • 15.5. Tilt Cylinder Repair
  • 15.6. Disassemble
  • 15.7. Inspect
  • 15.8. Assemble
  • 15.9. Install
  • 15.10. Tilt Cylinder Leak Check
  • 15.11. Tilt Cylinder Stroke and Mast Tilt Angle Adjustment
  • 15.12. Torque Specifications
  • 15.13. Troubleshooting
  • 15.14. Table 1. Movement Rate (Maximum) for Tilt Cylinders
  • 16. RM1277-(03-2011)-US-EN
  • 16.1. Hydraulic Plate
  • 16.2. Safety Precautions Maintenance and Repair
  • 16.3. General
  • 16.4. Description and Operation
  • 16.5. Hydraulic Oil Supply
  • 16.6. Main Control Valve, Section 1 of Hydraulic Plate
  • 16.7. Description
  • 16.8. Operation
  • 16.9. Combination Manifold, Section 2 of Hydraulic Plate
  • 16.10. Main Control Valve, Section 1 of Hydraulic Plate
  • 16.11. Disassemble
  • 16.12. Lift Section
  • 16.13. Tilt Section
  • 16.14. Auxiliary Section
  • 16.15. Relief Valve
  • 16.16. Clean and Inspect
  • 16.17. Assemble
  • 16.18. Relief Valve
  • 16.19. Auxiliary Section
  • 16.20. Tilt Section
  • 16.21. Lift Section
  • 16.22. Install
  • 16.23. Combination Manifold, Section 2 of Hydraulic Plate
  • 16.24. General
  • 16.25. Valves and Pressure Switches
  • 16.26. Hydraulic Hose Repair
  • 16.27. Hydraulic Hose Identification
  • 16.28. Torque Values
  • 16.29. Measurements and Adjustments
  • 16.30. Measurements
  • 16.31. Adjustments
  • 16.32. Troubleshooting
  • 16.33. Table 1. Pilot Hoses
  • 16.34. Table 2. Brake Hoses
  • 16.35. Table 3. Steer Hoses
  • 16.36. Table 4. Pressure Settings at 2100 RPM
  • 17. RM1282-(04-2015)-US-EN
  • 18. RM1296-(08-2014)-US-EN
  • 19. RM1297-(03-2011)-US-EN
  • 19.1. Capacities and Specifications
  • 19.2. Safety Precautions Maintenance and Repair
  • 19.3. Counterweight Weights
  • 19.4. Vehicle Weights
  • 19.5. Container Attachment Weights
  • 19.6. Capacities
  • 19.7. Electrical System
  • 19.8. Engine Specifications
  • 19.9. Function Speeds
  • 19.10. Steering
  • 19.11. Tire Sizes
  • 19.12. Hydraulic System Specifications
  • 19.13. Torque Specifications
  • 19.14. Main Control Valve
  • 19.15. Electrical System
  • 19.16. Alternator
  • 19.17. Counterweight
  • 19.18. Drive Axle
  • 19.19. Planetary Gear Axle
  • 19.20. Steering Axle
  • 19.21. Wheel Bearing Adjusting Nut (PRC1756-W3H)
  • 19.22. Differential
  • 19.23. Transmission
  • 19.24. Torque Converter
  • 19.25. Steering
  • 19.26. Wheel Nuts
  • 19.27. Attachment
  • 20. RM1390-(01-2016)-US-EN
  • 20.1. Series Code / Model Designation Reference Table
  • 20.2. General
  • 20.3. Description of Operation
  • 20.4. Remove and Install
  • 20.5. Checks and Adjustments
  • 21. RM1435-(01-2016)-US-EN
  • 21.1. Series Code / Model Designation Reference Table
  • 21.2. General
  • 21.3. APC200 Fault Codes
  • 22. RM1459-(12-2015)-US-EN
  • 22.1. Series Code / Model Designation Reference Table
  • 22.2. Description and Operation
  • 22.3. Remove and Replace
  • 23. RM1444-(03-2011)-US-EN
  • 23.1. Transmission Repair
  • 23.2. Safety Precautions Maintenance and Repair
  • 23.3. General
  • 23.4. Transmission Repair
  • 23.5. Disassemble
  • 23.6. Transmission Case
  • 23.7. t Clutch Drum and Turbine Shaft
  • 23.8. Reverse Clutch Drum
  • 23.9. d Clutch Drum
  • 23.10. d Clutch Drum
  • 23.11. Forward Clutch Drum
  • 23.12. Output Shaft
  • 23.13. Clean and Inspect
  • 23.14. Housings
  • 23.15. Oil Seals and Gaskets
  • 23.16. Bearings
  • 23.17. Gears and Shafts
  • 23.18. Assemble
  • 23.19. Output Shaft
  • 23.20. Forward Clutch Drum
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