Hyster H17.00-32.00C, H20.00-32.00F Three-Speed Powershift Transmission Maintenance And Repair

Description

• Model List:
  • H17.00-32.00C, H20.00-32.00F Three-Speed Powershift Transmission

• 1. RM0375-(07-2005)-UK-EN
• 1.1. Three-Speed Powershift Transmission
• 1.2. Safety Precautions Maintenance and Repair
• 1.3. General
• 1.4. Mechanical Description
• 1.5. General
• 1.6. Torque Converter
• 1.7. Description
• 1.8. Operation
• 1.9. Clutch Assemblies
• 1.10. Description
• 1.11. Operation
• 1.12. Forward Shaft
• 1.13. Reverse Shaft
• 1.14. First Speed Shaft
• 1.15. Output Shaft
• 1.16. Hydraulic Operation
• 1.17. Sump, Filter, and Pump
• 1.18. Shift Control Valve
• 1.19. Solenoid Valves
• 1.20. Inching Spool
• 1.21. Direction Spools
• 1.22. Range Spools
• 1.23. Modulator Valve and Manifold Block
• 1.24. Operation
• 1.25. Transmission Control System H17.00-32.00C (H370-700C)
• 1.26. Transmission Control System H20.00-32.00F (H440-700F) (without a
• 1.27. Transmission Control System H20.00-32.00F (with auto shift APC 1
• 1.28. Gear Selector
• 1.29. Hydraulic Circuits
• 1.30. Cooling and Lubrication
• 1.31. Operation of Transmission, Neutral
• 1.32. Operation of Transmission, Forward – First
• 1.33. Operation of Transmission, Reverse – First
• 1.34. Operation of Transmission, Forward – Second
• 1.35. Operation of Transmission, Forward – Third – Inching
• 1.36. Automatic Powershift Controller (APC 100)
• 1.37. General
• 1.38. Functional Descriptions
• 1.39. Automatic Shifting
• 1.40. Declutch Mode
• 1.41. Direction Change Inhibition
• 1.42. Downshift Inhibition
• 1.43. Drive Engagement Inhibition
• 1.44. Turbine (Output) Speed Sensor Signal Loss Warning
• 1.45. Parking Brake Mode
• 1.46. Speed Sensors
• 1.47. System Overview
• 1.48. Automatic/Manual (Pin 9)
• 1.49. Declutch (Pin 8)
• 1.50. Converter Temperature (Pin 7)
• 1.51. Engine Speed (Pins 28, 29)
• 1.52. Turbine (Output) Speed (Pins 30,31)
• 1.53. Parking Brake (Pin 25)
• 1.54. Throttle Switch (Pin 23)
• 1.55. Outputs
• 1.56. Diagnostic LEDs
• 1.57. Shift Solenoids (Pins 12, 13, 14, 15)
• 1.58. Transmission Warning Indicator (Pin 37)
• 1.59. Component Specifications
• 1.60. APC 100 Unit
• 1.61. Bypass Box and Bypass Plug
• 1.62. APC 100 Output Fuse
• 1.63. Remove and Install
• 1.64. Failure Modes
• 1.65. APC 100 Unit
• 1.66. Automatic/Manual (Pin 9)
• 1.67. Declutch (Pin 8)
• 1.68. Engine Speed (Pins 28, 29)
• 1.69. Gear Selection (Pins 1, 2, 20, 21)
• 1.70. Outputs
• 1.71. Output Speed (Pins 30, 31)
• 1.72. Parking Brake (Pin 25)
• 1.73. Throttle Switch (Pin 23)
• 1.74. Diagnostic Procedures
• 1.75. Checking Speed Sensor Circuit
• 1.76. Checking Turbine (Output) Speed Sensor Circuit
• 1.77. Checking Shift Solenoid Circuits
• 1.78. Table 1. Engine Speed Sensor Specifications
• 1.79. Table 2. Turbine (Output) Speed Sensor Specifications
• 1.80. Table 3. Shift Solenoid Output Logic
• 1.81. Table 4. APC 100 Pin Connections to Wiring Harness
• 2. RM0376-(09-1997)-UK-EN
• 2.1. Three-Speed Powershift Transmission
• 2.2. Safety Precautions Maintenance and Repair
• 2.3. General
• 2.4. Transmission Repair
• 2.5. Disassemble
• 2.6. Inspect
• 2.7. Assemble
• 2.8. Install
• 2.9. Modulator Valve and Manifold Block Repair
• 2.10. Disassemble
• 2.11. Clean and Inspect
• 2.12. Assemble
• 2.13. Install
• 2.14. Shift Control Valve Repair
• 2.15. Disassemble
• 2.16. Clean and Inspect
• 2.17. Assemble
• 2.18. Install
• 2.19. Oil Pump Repair
• 2.20. Disassemble
• 2.21. Clean and Inspect
• 2.22. Assemble and Install
• 2.23. Transmission Control Assembly Repair
• 2.24. H17.00-32.00C (H360-700C)
• 2.25. Remove and Disassemble
• 2.26. Assemble and Install
• 2.27. H20.00-32.00F (H440-700F/FS)
• 2.28. Remove and Disassemble
• 2.29. Assemble and Install
• 2.30. Torque Converter Stall Speed Check
• 2.31. Transmission Oil Pressure Check
• 2.32. Clutch and Pump Circuits Pressure Checks (Check Port 1)
• 2.33. Torque Converter Circuit Pressure Check (Check Port 2)
• 2.34. Troubleshooting
• 2.35. Table 1. Pressure Check Ports
• 3. RM0429-(04-1997)-UK-EN
• 3.1. INTRODUCTION
• 3.2. STEERING WHEEL AND COLUMN ASSEMBLY
• 3.3. STEERING CONTROL UNIT
• 3.4. FLOW AMPLIFIER
• 3.5. CHECKS AND ADJUSTMENTS
• 3.6. TROUBLESHOOTING
• 4. RM0472-(04-1992)-UK-EN
• 4.1. INTRODUCTION
• 4.2. REPAIRS
• 4.3. CHECKS AND ADJUSTMENTS
• 4.4. TROUBLESHOOTING
• 5. RM0486-(05-1992)-UK-EN
• 5.1. INTRODUCTION
• 5.2. REPAIRS
• 6. RM0487-(01-2010)-UK-EN
• 6.1. Periodic Maintenance
• 6.2. Safety Precautions Maintenance and Repair
• 6.3. General
• 6.4. Serial Number Data
• 6.5. How to Move Disabled Lift Truck
• 6.6. How to Tow Lift Truck
• 6.7. How to Put Lift Truck on Blocks
• 6.8. How to Raise Drive Tires
• 6.9. How to Raise Steering Tires
• 6.10. How to Clean a Lift Truck
• 6.11. Maintenance Schedule
• 6.12. Maintenance Procedures Every 8 Hours or Daily
• 6.13. How to Make Checks With Engine Stopped
• 6.14. Hydraulic System Oil
• 6.15. Engine Oil
• 6.16. Drive Belt
• 6.17. Cooling System
• 6.18. Battery
• 6.19. Air Filter
• 6.20. Fuel System
• 6.21. Water Separator (Fuel Filter)
• 6.22. Tires and Wheels
• 6.23. Forks, Mast, and Lift Chains, Inspect
• 6.24. Safety Labels
• 6.25. Operator Restraint System
• 6.26. How to Make Checks With Engine Running
• 6.27. Gauges, Lights, Horn, Fuses, Control Levers, and Pedals
• 6.28. Transmission Oil
• 6.29. Lift System Operation
• 6.30. Attachments
• 6.31. Hydraulic Oil Filters
• 6.32. Steering System
• 6.33. Maintenance Procedures Every 250 Hours or 2 Months
• 6.34. Engine Oil and Filter
• 6.35. Drive Shaft
• 6.36. Steering Axle
• 6.37. Lift Chains
• 6.38. Wear Check
• 6.39. Lubrication
• 6.40. Adjustments
• 6.41. Wheel Nuts
• 6.42. Hydraulic Tank Breathers
• 6.43. Air Filter, Heater
• 6.44. Drive Axle and Differential
• 6.45. Container Attachments
• 6.46. Drive Belt
• 6.47. Maintenance Procedures Every 500 Hours or 4 Months
• 6.48. Transmission Oil Filter
• 6.49. Fuel Filters
• 6.50. Coolant Filter
• 6.51. Maintenance Procedures Every 1000 Hours or 6 Months
• 6.52. Steer Wheel Bearing Nut
• 6.53. Transmission Oil
• 6.54. Other Lubrication
• 6.55. Fuel System
• 6.56. Idle Speed
• 6.57. Governed Speed
• 6.58. Maintenance Procedures Every 2000 Hours or Yearly
• 6.59. Hydraulic System
• 6.60. Steer Wheel Bearings
• 6.61. Drive Wheel Bearings
• 6.62. Differential and Drive Axle
• 6.63. Tilt Cab Operation
• 6.64. Raise Cab
• 6.65. Lower Cab
• 6.66. Fuel System Air Removal
• 6.67. Safety Procedures When Working Near Mast
• 6.68. Lift and Tilt System Leaks Check
• 6.69. Lift System
• 6.70. Tilt System
• 6.71. Wheels and Tires
• 6.72. Remove Wheels From Lift Truck
• 6.73. Remove Tire From Wheel
• 6.74. Install Wheel in Tire
• 6.75. Install Tire on Wheel
• 6.76. Add Air to Tires
• 6.77. Install Wheels
• 6.78. Table 1. Maintenance Schedule
• 6.79. Table 2. Maintenance Schedule, Container Attachments
• 6.80. Table 3. Steer Wheel Nut Torque Specifications
• 7. RM0488-(03-1992)-UK-EN
• 8. RM0489-(12-2009)-UK-EN
• 8.1. Capacities and Specifications
• 8.2. Safety Precautions Maintenance and Repair
• 8.3. Lift Truck Weights
• 8.4. Container Attachment Weights
• 8.5. Mast Speeds
• 8.6. Tier 2/3
• 8.7. Engine Specifications
• 8.8. Specifications
• 8.9. Capacities
• 8.10. Electrical System
• 8.11. Transmission Pressures
• 8.12. Torque Specifications
• 8.13. Brake System
• 8.14. Container Attachment
• 8.15. Differential
• 8.16. Drive Line and Axle
• 8.17. Hydraulic System Selector Valve
• 8.18. Mast and Carriages
• 8.19. Steering
• 8.20. Torque Converter
• 8.21. Transmission
• 9. RM0491-(04-1992)-UK-EN
• 9.1. INTRODUCTION
• 9.2. REPAIRS
• 9.3. CHECKS AND ADJUSTMENTS
• 9.4. TROUBLESHOOTING
• 10. RM0492-(03-2003)-UK-EN
• 10.1. Hydraulic System
• 10.2. Safety Precautions Maintenance and Repair
• 10.3. General
• 10.4. Description and Operation
• 10.5. Hydraulic Module
• 10.6. Main Control Valves
• 10.7. Remote Control Valve
• 10.8. Lift Manifold
• 10.9. Accumulator Charge Valve
• 10.10. Relief Valve and Pressure Reducing Valves
• 10.11. Directional Control Valve
• 10.12. Return Control Solenoid Valves
• 10.13. Carriage Solenoid Valves
• 10.14. Heat Exchanger System
• 10.15. Steering Control System
• 10.16. Brake System
• 10.17. Lift and Lower Circuit
• 10.18. Description
• 10.19. Operation
• 10.20. Lift Circuit, Normal Speed (Heavy Load)
• 10.21. Lift Circuit, High Speed (Light Load)
• 10.22. Two-Speed Cartridge
• 10.23. Lowering
• 10.24. Lowering Control Valves
• 10.25. Repairs
• 10.26. General
• 10.27. Hydraulic Module, Remove
• 10.28. Hydraulic Module, Install
• 10.29. Remote Control Valve
• 10.30. Main Control Valves
• 10.31. Lift Manifold
• 10.32. Checks and Adjustments
• 10.33. Pilot Pressure, Check
• 10.34. Main Control Valves Relief Pressure, Check
• 10.35. Two-Speed Cartridge, Check
• 10.36. Tilt Control Circuit
• 10.37. Description
• 10.38. Operation
• 10.39. Tilt Spool
• 10.40. Relief Valves in Main Control Valve
• 10.41. Relief Valves, Tilt Lock
• 10.42. Repairs
• 10.43. General
• 10.44. Relief Valves, Tilt Lock, Disassemble
• 10.45. Clean and Inspect
• 10.46. Checks and Adjustments
• 10.47. Main Control Valve Relief Pressure, Check
• 10.48. Flow Control Valves Repair
• 10.49. Description
• 10.50. Accumulator Charge Valve
• 10.51. Relief Valves
• 10.52. Pressure Reduction Valves
• 10.53. Repairs
• 10.54. Accumulator Charge Valve
• 10.55. Relief Valve
• 10.56. Pressure Reduction Valves
• 10.57. Checks and Adjustments
• 10.58. Relief Valves, Check and Adjust
• 10.59. Pressure Reduction Valves Check
• 10.60. Solenoid Valves Repair
• 10.61. Description
• 10.62. Directional Control Valve, Carriage/Attachment
• 10.63. Repairs
• 10.64. Directional Control Valve, Carriage/Attachment
• 10.65. Return Control Solenoid Valves
• 10.66. Return Control Solenoid
• 10.67. Carriage Solenoid Valves
• 10.68. Over Lowering Interrupt
• 10.69. Lift Interrupt
• 10.70. Checks and Adjustments
• 10.71. Torque Specifications
• 10.72. Control Valves
• 10.73. Remote Control Valve
• 10.74. Control Valve, Carriage/Attachment
• 10.75. Carriage Solenoid Valve
• 10.76. Specifications
• 10.77. Hydraulic Pump Output at 2500 rpm and 13.8 MPa ( 2000 psi)
• 10.78. Pressure Reduction Valves
• 10.79. Relief Pressures at 2500 rpm
• 10.80. Main Hydraulic Filters
• 10.81. Tank Capacity
• 10.82. Troubleshooting
• 10.83. Control Valves
• 10.84. Remote Control Valve
• 10.85. Flow Control Valves
• 10.86. Accumulator Charge Valve and Accumulator
• 10.87. Pressure Reduction Valve 2.1 MPa ( 300 psi)
• 10.88. Pressure Reduction Valve 10.3 MPa ( 1500 psi)
• 10.89. Solenoid Valves
• 10.90. Control Valve for Carriage and Attachment
• 10.91. Table 1. Accumulator Charge Valve Pressures
• 11. RM0626-(11-2001)-UK-EN
• 11.1. Cooling System
• 11.2. Safety Precautions Maintenance and Repair
• 11.3. General
• 11.4. Description
• 11.5. Radiator
• 11.6. Radiator Cap
• 11.7. Thermostat
• 11.8. Water Pump
• 11.9. Fan and Fan Shroud
• 11.10. Cooling System Checks
• 11.11. Radiator
• 11.12. Thermostat
• 11.13. Water Pump
• 11.14. Exhaust Leaks
• 11.15. Fan and Fan Shroud
• 11.16. Radiator Cleaning
• 11.17. Troubleshooting
• 12. RM0002-(01-2016)-UK-EN
• 12.1. General
• 12.2. Description
• 12.3. Alternator Repair
• 12.4. General Check and Adjustment
• 12.5. Low Output Check (Type A or Type B)
• 12.6. High Output Check (Type A or Type B)
• 12.7. Brushes Circuit Check
• 12.8. Diodes Check
• 12.9. Diode Bridge Check
• 12.10. Rotor Field Winding Check
• 12.11. Stator Windings Check
• 12.12. Voltage Regulator Check
• 12.13. Troubleshooting
• 13. RM0047-(10-2011)-UK-EN
• 13.1. Planetary Gear Axle
• 13.2. Safety Precautions Maintenance and Repair
• 13.3. General
• 13.4. Description
• 13.5. Operation
• 13.6. Planetary Gear Axle Repair
• 13.7. Disassemble
• 13.8. Planetary Axle, Disassemble
• 13.9. Assemble and Install
• 13.10. Planetary Axle, Assemble
• 13.11. Torque Specifications
• 13.12. Troubleshooting
• 13.13. Table 1. Axle-to-Frame Fasteners
• 13.14. Table 2. Standard Torque Values for Axle Fasteners
• 13.15. Table 3. Drive Wheel Nut Torque
• 14. RM0071-(03-2006)-UK-EN
• 14.1. Steering Axle
• 14.2. Safety Precautions Maintenance and Repair
• 14.3. General
• 14.4. Description
• 14.5. Steering Axle Repair
• 14.6. Install
• 14.7. Steering Cylinder Repair
• 14.8. Inspect
• 14.9. Assemble
• 14.10. Install
• 14.11. H7.00-12.50H (H150-275H), H13.50-16.00B (H300-350B), P7.00-9.00B
• 14.12. H360-620B Models
• 14.13. H16.00-30.00C (H360-650C), H20.00-32.00F (H440-700F/FS), and H36