Hyster H170-280HD (G007) Challenger Parts Manual

Description

• Model List:
  • H170-280HD (G007) Challenger

• 1. GENERAL TRUCK
• 2. FLOOR PLATES AND COVERS
• 3. COUNTERWEIGHT
• 4. CAB AND ATTACHING PARTS
• 5. AIR FILTER ASSEMBLY
• 6. CAB FLOORMATS
• 7. STEEL DOOR RIGHT HAND
• 8. STEEL DOOR LEFT HAND
• 9. MAIN WINDOW ASSEMBLY
• 10. CAB AND TILT CYLINDER MOUNTING
• 11. TILT CYLINDER CAB
• 12. HAND PUMP CAB TILT
• 13. ELECTRICAL PUMP CAB TILT
• 14. HEATER HOSE ARRANGEMENT PERKINS
• 15. HEATER HOSE ARRANGEMENT CUMMINS
• 16. AIR CONDITIONING SYSTEM PERKINS
• 17. AIR CONDITIONING SYSTEM CUMMINS
• 18. HEATER AND AIR CONDITIONER ATTACHMENT
• 19. HEATER ASSEMBLY CLOSED CAB, WITHOUT AIRCO
• 20. HEATER AND AIR CONDITIONER ASSEMBLY CLOSED CAB, WITH AIRCO
• 21. CONDENSER
• 22. CONDENSER
• 23. SEAT ASSEMBLY MECHANICAL SUSPENSION ( S/N G007E02516C)
• 24. SEAT ASSEMBLY AIR SUSPENSION ( S/N G007E02516C)
• 25. SEAT ASSEMBLY SUSPENSION (S/N G007E02517C )
• 26. SEAT SUSPENSION MOUNTING (S/N G007E02517C )
• 27. SEAT BACKREST EXTENSION OPTIONAL (S/N G007E02517C )
• 28. SEAT AIR SUSPENSION ASSEMBLY (S/N G007E02517C )
• 29. SEAT MECHANICAL SUSPENSION ASSEMBLY (S/N G007E02517C )
• 30. SEAT ARMREST ASSEMBLY – WITH WINDOW WASHER OPTIONS
• 31. SEAT ARMREST PIVOT ARM ASSEMBLY
• 32. SEAT TRAINING
• 33. LABELS GENERAL TRUCK AND DIESEL FUEL – PAGE 1 OF 2
• 34. LABELS GENERAL TRUCK AND LP FUEL – PAGE 2 OF 2
• 35. CAB HARDWARE AND CONTROL COVER
• 36. CAB HARDWARE AND CONTROL COVER OPEN CAB
• 37. INCHING PEDAL AND ACCESSORIES CAB
• 38. AIR DUCT AND ACCESSORIES CAB
• 39. DASH AND AIR DUCT ASSEMBLY CAB
• 40. CAB SOUND REDUCTION
• 41. ENGINE ASSEMBLY
• 41.1. ENGINE BLOCK HEATER PERKINS AND CUMMINS DIESEL ( S/N G007E02900D)
• 41.2. ENGINE BLOCK HEATER CUMMINS DIESEL (S/N G007E02901D )
• 41.3. ENGINE ASSEMBLY PERKINS DIESEL
• 41.4. EXHAUST PERKINS DIESEL
• 41.5. COOLING PERKINS DIESEL
• 41.6. ENGINE MOUNT PERKINS DIESEL
• 41.7. AIR COMPRESSOR AND ATTACHING PARTS PERKINS DIESEL
• 41.8. AIR COMPRESSOR PERKINS DIESEL – PAGE 1 OF 2
• 41.9. AIR COMPRESSOR PERKINS DIESEL – PAGE 2 OF 2
• 41.10. CYLINDER BLOCK PERKINS DIESEL
• 41.11. CYLINDER HEAD PERKINS DIESEL
• 41.12. CYLINDER HEAD COVER PERKINS DIESEL
• 41.13. CRANKSHAFT AND MAIN BEARINGS PERKINS DIESEL
• 41.14. PISTON AND CONNECTING ROD PERKINS DIESEL
• 41.15. CAMSHAFT AND ROCKER ASSEMBLY PERKINS DIESEL
• 41.16. TIMING CASE PERKINS DIESEL
• 41.17. TIMING COVER PERKINS DIESEL
• 41.18. TIMING GEAR PERKINS DIESEL
• 41.19. OIL SUMP PERKINS DIESEL
• 41.20. MANIFOLDS PERKINS DIESEL
• 41.21. IDLER GEAR PERKINS DIESEL
• 41.22. FRONT DRIVE PULLEY PERKINS DIESEL
• 41.23. FAN DRIVE AND PULLEY PERKINS DIESEL
• 41.24. AUXILIARY DRIVE GEAR PERKINS DIESEL
• 41.25. BLANKING PLUG, OIL FEED AND HOSES PERKINS DIESEL
• 41.26. BLANKING PLATE AND PLUGS PERKINS DIESEL
• 41.27. OIL PUMP AND DELIVERY HOUSING PERKINS DIESEL
• 41.28. OIL FILTER AND ATTACHING PARTS PERKINS DIESEL
• 41.29. OIL COOLER AND CONNECTIONS PERKINS DIESEL
• 41.30. THERMOSTAT AND WATER OUTLET HOUSING PERKINS DIESEL
• 41.31. WATER PUMP PERKINS DIESEL
• 41.32. TURBOCHARGER AND ATTACHING PARTS PERKINS DIESEL
• 41.33. TURBO DRAIN PIPE AND BLANKING PLATE PERKINS DIESEL
• 41.34. ENGINE LIFTING EYES PERKINS DIESEL
• 41.35. ELECTRONIC CONTROL MODULE AND MOUNTING PERKINS DIESEL
• 41.36. WIRING LOOMS PERKINS DIESEL
• 41.37. PICK-UP SENSORS PERKINS DIESEL
• 41.38. FLYWHEEL HOUSING PERKINS DIESEL
• 41.39. FLYWHEEL AND STARTER RING PERKINS DIESEL
• 41.40. ENGINE ASSEMBLY CUMMINS DIESEL
• 41.41. ENGINE MOUNT CUMMINS DIESEL
• 41.42. CYLINDER BLOCK CUMMINS DIESEL
• 41.43. CYLINDER HEAD CUMMINS DIESEL
• 41.44. CRANKSHAFT AND MAIN BEARINGS CUMMINS DIESEL
• 41.45. VALVE TAPPET CUMMINS DIESEL
• 41.46. PISTON AND CONNECTING ROD CUMMINS DIESEL
• 41.47. CAMSHAFT CUMMINS DIESEL
• 41.48. ROCKER LEVERS CUMMINS DIESEL
• 41.49. AIR COMPRESSOR DRY BRAKE – CUMMINS DIESEL
• 41.50. AIR COMPRESSOR COOLANT PLUMBING DRY BRAKE – CUMMINS DIESEL
• 41.51. FRONT GEAR HOUSING CUMMINS DIESEL
• 41.52. AIR HEATER STARTING AID CUMMINS DIESEL
• 41.53. CRANKCASE BREATHER CUMMINS DIESEL
• 41.54. CAM FOLLOWER COVER CUMMINS DIESEL
• 41.55. VIBRATION DAMPER CUMMINS DIESEL
• 41.56. FRONT GEAR TRAIN ACCESSORY DRIVE WET BRAKE – CUMMINS DIESEL
• 41.57. THERMOSTAT HOUSING CUMMINS DIESEL
• 41.58. THERMOSTAT CUMMINS DIESEL
• 41.59. FAN DRIVE CUMMINS DIESEL
• 41.60. FLYWHEEL HOUSING CUMMINS DIESEL
• 41.61. FLYWHEEL CUMMINS DIESEL
• 41.62. FRONT GEAR COVER CUMMINS DIESEL
• 41.63. LIFTING BRACKET CUMMINS DIESEL
• 41.64. AUXILIARY PUMP COVER WET BRAKE – CUMMINS DIESEL
• 41.65. OIL PAN CUMMINS DIESEL
• 41.66. ENGINE OIL COOLER CUMMINS DIESEL ( S/N G007E02037C)
• 41.67. ENGINE OIL COOLER CUMMINS DIESEL (S/N G007E02038C )
• 41.68. OIL LEVEL GAUGE CUMMINS DIESEL
• 41.69. OIL FILTER CUMMINS DIESEL
• 41.70. OIL PUMP CUMMINS DIESEL
• 41.71. CAB HEATER PLUMBING DRY BRAKE – CUMMINS DIESEL
• 41.72. ACCESSORY HOLE COVER WET BRAKE – CUMMINS DIESEL
• 41.73. OIL DRAIN CONNECTION AND ACCESSORY HOLE COVER DRY BRAKE – CUMMINS DIESEL
• 41.74. EXHAUST MANIFOLD CUMMINS DIESEL
• 41.75. AIR CROSSOVER CONNECTION CUMMINS DIESEL
• 41.76. TURBOCHARGER CUMMINS DIESEL
• 41.77. TURBOCHARGER OIL PLUMBING CUMMINS DIESEL
• 41.78. COOLING CUMMINS DIESEL
• 41.79. VALVE COVER CUMMINS DIESEL
• 41.80. WATER INLET CONNECTION CUMMINS DIESEL
• 41.81. WATER PUMP CUMMINS DIESEL
• 41.82. ACCESSORY DRIVE BELT AND TENSIONER CUMMINS DIESEL
• 41.83. EXHAUST CUMMINS DIESEL
• 41.84. ENGINE ASSEMBLY CUMMINS LPG
• 41.85. ENGINE MOUNT CUMMINS LPG
• 41.86. LIFTING BRACKET CUMMINS LPG
• 41.87. CYLINDER BLOCK CUMMINS LPG
• 41.88. CRANKSHAFT AND MAIN BEARINGS CUMMINS LPG
• 41.89. FRONT GEAR COVER AND HOUSING CUMMINS LPG
• 41.90. VALVE COVER CUMMINS LPG
• 41.91. ROCKER LEVERS CUMMINS LPG
• 41.92. CAM FOLLOWER COVER CUMMINS LPG
• 41.93. VALVE TAPPET CUMMINS LPG
• 41.94. CRANKCASE BREATHER CUMMINS LPG
• 41.95. AIR COMPRESSOR COOLANT PLUMBING DRY BRAKE – CUMMINS LPG
• 41.96. AIR COMPRESSOR INLET CONNECTION DRY BRAKE – CUMMINS LPG
• 41.97. AIR COMPRESSOR DRY BRAKE – CUMMINS LPG
• 41.98. VIBRATION DAMPER CUMMINS LPG
• 41.99. FRONT GEAR TRAIN ACCESSORY DRIVE WET BRAKE – CUMMINS LPG
• 41.100. FRONT GEAR TRAIN ACCESSORY DRIVE PLUMBING WET BRAKE – CUMMINS LPG
• 41.101. ACCESSORY HOLE COVER CUMMINS LPG
• 41.102. FLYWHEEL HOUSING CUMMINS LPG
• 41.103. FLYWHEEL CUMMINS LPG
• 41.104. ENGINE OIL COOLER CUMMINS LPG
• 41.105. OIL LEVEL GAUGE CUMMINS LPG
• 41.106. OIL PUMP CUMMINS LPG
• 41.107. OIL PAN CUMMINS LPG
• 41.108. PISTON AND CONNECTING ROD CUMMINS LPG
• 41.109. CAMSHAFT CUMMINS LPG
• 41.110. CYLINDER HEAD CUMMINS LPG
• 41.111. TURBOCHARGER CUMMINS LPG
• 41.112. TURBOCHARGER PLUMBING CUMMINS LPG
• 41.113. TURBOCHARGER COMPRESSOR OUTLET CONNECTION CUMMINS LPG
• 41.114. EXHAUST CUMMINS LPG
• 41.115. EXHAUST MANIFOLD CUMMINS LPG
• 41.116. EXHAUST GAS SENSOR PLUMBING CUMMINS LPG
• 41.117. EXHAUST OUTLET CONNECTION CUMMINS LPG
• 41.118. AIR INTAKE CONNECTION CUMMINS LPG
• 41.119. INTAKE MANIFOLD CUMMINS LPG
• 41.120. COOLING CUMMINS LPG
• 41.121. FAN DRIVE CUMMINS LPG
• 41.122. THERMOSTAT HOUSING CUMMINS LPG
• 41.123. THERMOSTAT CUMMINS LPG
• 41.124. WATER INLET CONNECTION CUMMINS LPG
• 41.125. WATER OUTLET CONNECTION CUMMINS LPG
• 41.126. WATER PUMP CUMMINS LPG
• 42. FUEL SYSTEM
• 42.1. AIR CLEANER ASSEMBLY
• 42.2. AIR FILTER SYSTEM WITHOUT ASPIRATED PRE-CLEANER – DIESEL
• 42.3. AIR FILTER SYSTEM WITH ASPIRATED PRE-CLEANER – DIESEL
• 42.4. FUEL SYSTEM PERKINS DIESEL
• 42.5. FUEL INJECTION PUMP AND GEAR PERKINS DIESEL
• 42.6. HIGH PRESSURE FUEL PIPES PERKINS DIESEL
• 42.7. FUEL INJECTION SUPPLY AND RETURN LINES PERKINS DIESEL
• 42.8. LIFT PUMP AND FUEL FILTER LINES PERKINS DIESEL
• 42.9. LIFT PUMP ASSEMBLY PERKINS DIESEL
• 42.10. FUEL FILTER ASSEMBLY PERKINS DIESEL
• 42.11. WATER SEPERATOR PERKINS DIESEL
• 42.12. FUEL SYSTEM CUMMINS DIESEL ( S/N G007E02257C)
• 42.13. FUEL SYSTEM CUMMINS DIESEL (S/N G007E02258C S/N G007E02674D)
• 42.14. FUEL SYSTEM CUMMINS DIESEL (S/N G007E02675D )
• 42.15. FUEL FILTER CUMMINS DIESEL
• 42.16. FUEL FILTER PLUMBING CUMMINS DIESEL
• 42.17. FUEL INJECTION PUMP CUMMINS DIESEL
• 42.18. INJECTOR CUMMINS DIESEL
• 42.19. FUEL PUMP MOUNTING CUMMINS DIESEL
• 42.20. FUEL TRANSFER PUMP CUMMINS DIESEL
• 42.21. FUEL STRAINER CUMMINS DIESEL
• 42.22. FUEL PLUMBING CUMMINS DIESEL
• 42.23. FUEL INJECTOR PLUMBING CUMMINS DIESEL
• 42.24. AIR FILTER SYSTEM WITH AND WITHOUT ASPIRATED PRE-CLEANER – LPG
• 42.25. FUEL SYSTEM CUMMINS LPG
• 42.26. FUEL TANK MOUNTING CUMMINS LPG
• 42.27. FUEL CONTROL MODULE CUMMINS LPG
• 42.28. FUEL SYSTEM ACCESSORIES CUMMINS LPG
• 42.29. FUEL FILTER CUMMINS LPG
• 42.30. THROTTLE PEDAL LINKAGE FORWARD AND REVERSE LEVER
• 42.31. THROTTLE PEDAL LINKAGE MONOTROL PEDAL
• 42.32. MONOTROL PEDAL
• 43. ELECTRICAL SYSTEM
• 43.1. ELECTRICAL SYSTEM PERKINS DIESEL
• 43.2. ELECTRICAL SYSTEM CUMMINS DIESEL ( S/N G007E02606D)
• 43.3. ELECTRICAL SYSTEM CUMMINS DIESEL (S/N G007E02607D )
• 43.4. ELECTRICAL SYSTEM CUMMINS LPG
• 43.5. CONTROL PANEL HEATER
• 43.6. CONTROL PANEL AIR CONDITIONER
• 43.7. DC-DC CONVERTER AND ATTACHING PARTS
• 43.8. ENGINE CONTROL SYSTEM CUMMINS DIESEL
• 43.9. STARTER MOTOR PERKINS DIESEL
• 43.10. STARTER MOTOR CUMMINS DIESEL
• 43.11. ALTERNATOR BRACKET AND ATTACHING PARTS PERKINS DIESEL
• 43.12. ALTERNATOR AND PULLEY PERKINS DIESEL
• 43.13. ALTERNATOR AND MOUNTING CUMMINS DIESEL
• 43.14. ACCESSORY DRIVE BELT AND TENSIONER CUMMINS LPG
• 43.15. ALTERNATOR AND MOUNTING CUMMINS LPG
• 43.16. ENGINE IGNITION SYSTEM CUMMINS LPG
• 43.17. STARTER MOTOR CUMMINS LPG
• 43.18. ENGINE CONTROL SYSTEM CUMMINS LPG
• 43.19. JOYSTICK ASSEMBLY
• 43.20. WIRE HARNESS CHASSIS, PERKINS DIESEL – SHEET 1 0F 2
• 43.21. WIRE HARNESS CHASSIS, PERKINS DIESEL – SHEET 2 OF 2
• 43.22. WIRE HARNESS FUSE AND RELAY – PERKINS DIESEL
• 43.23. WIRE HARNESS CHASSIS, CUMMINS DIESEL – PAGE 1 OF 2 ( 10/2004)
• 43.24. WIRE HARNESS CHASSIS, CUMMINS DIESEL – PAGE 2 OF 2 ( 10/2004)
• 43.25. WIRE HARNESS CHASSIS, CUMMINS DIESEL – PAGE 1 OF 2 (10/2004 S/N G007E02516C)
• 43.26. WIRE HARNESS CHASSIS, CUMMINS DIESEL – PAGE 2 OF 2 (10/2004 S/N G007E02516C)
• 43.27. WIRE HARNESS CHASSIS, CUMMINS DIESEL – PAGE 1 OF 2 (S/N G007E02517C S/N G007E03039D)
• 43.28. WIRE HARNESS CHASSIS, CUMMINS DIESEL – PAGE 2 OF 2 (S/N G007E02517C S/N G007E03039D)
• 43.29. WIRE HARNESS CHASSIS, CUMMINS DIESEL – PAGE 1 OF 2 (S/N G007E03040D )
• 43.30. WIRE HARNESS CHASSIS, CUMMINS DIESEL – PAGE 2 OF 2 (S/N G007E03040D )
• 43.31. WIRE HARNESS CHASSIS, CUMMINS LPG – PAGE 1 OF 2 ( S/N G007E03039D)
• 43.32. WIRE HARNESS CHASSIS, CUMMINS LPG – PAGE 2 OF 2 ( S/N G007E03039D)
• 43.33. WIRE HARNESS CHASSIS, CUMMINS LPG – PAGE 1 OF 2 (S/N G007E03040D )
• 43.34. WIRE HARNESS CHASSIS, CUMMINS LPG – PAGE 2 OF 2 (S/N G007E03040D )
• 43.35. WIRE HARNESS ENGINE CONTROL SYSTEM – CUMMINS DIESEL
• 43.36. WIRE HARNESS CLOSED CAB ( S/N G007E02505C)
• 43.37. WIRE HARNESS CLOSED CAB (S/N G007E02506C )
• 43.38. WIRE HARNESS OPEN CAB
• 43.39. WIRE HARNESS REAR WIPER
• 43.40. WIRE HARNESS ARMREST – WITH CLOSED CAB
• 43.41. WIRE HARNESS ARMREST – WITH OPEN CAB
• 43.42. WIRE HARNESS ENGINE CONTROL SYSTEM – CUMMINS LPG
• 43.43. WIRE HARNESS CAB TILT
• 43.44. WIRE HARNESS CAB SIDE CONSOLE – PAGE 1 OF 3
• 43.45. WIRE HARNESS CAB SIDE CONSOLE – PAGE 2 OF 3
• 43.46. WIRE HARNESS CAB SIDE CONSOLE (RELAYS AND FUSES) – PAGE 3 OF 3
• 43.47. WIRE HARNESS CAB UNDERFLOOR ( S/N G007E03039D)
• 43.48. WIRE HARNESS CAB UNDERFLOOR (S/N G007E03040D )
• 43.49. WIRE HARNESS STEERING COLUMN
• 43.50. WIRE HARNESS AIR DRYER (S/N G007E02676D )
• 43.51. WIRE HARNESS TWO STAGE LIMITED FREE-LIFT
• 43.52. WIRE HARNESS MAST LIGHT EXTENSION – LEFT HAND
• 43.53. WIRE HARNESS MAST LIGHT EXTENSION – RIGHT HAND
• 43.54. WIRE HARNESS REAR DRIVE LIGHT EXTENSION
• 43.55. WIRE HARNESS MAST WORKLIGHT EXTENSION
• 43.56. WIRE HARNESS FRONT LIGHTS
• 43.57. WIRE HARNESS FRONT LIGHTS – WITH FRONT FENDER AND MAST WORK LIGHTS
• 43.58. WIRE HARNESS CAB LIGHTS
• 43.59. WIRE HARNESS OIL COOLER
• 43.60. WIRE HARNESS AUXILIARY HYDRAULIC OIL COOLER
• 43.61. WIRE HARNESS BRAKE TEMPERATURE – NON-ECH AND EC3 ( S/N G007E02863D)
• 43.62. WIRE HARNESS BRAKE TEMPERATURE – EC4 ( S/N G007E02863D)
• 43.63. WIRE HARNESS BACK-UP ALARM
• 43.64. WIRE HARNESS BRAKE TEMPERATURE (S/N G007E02864D )
• 43.65. WIRE HARNESS FRONT END – FOUR FUNCTION ( 10/2006)
• 43.66. WIRE HARNESS FRONT END – FIVE FUNCTION ( 10/2006)
• 43.67. WIRE HARNESS FRONT END – SIX FUNCTION ( 10/2006)
• 43.68. WIRE HARNESS FRONT END – FOUR, FIVE, AND SIX FUNCTION (11/2006 )
• 44. TRANSMISSION
• 44.1. TRANSMISSION MOUNT AND ATTACHING PARTS PERKINS
• 44.2. TRANSMISSION MOUNT AND ATTACHING PARTS CUMMINS
• 44.3. TRANSMISSION CASE
• 44.4. TRANSMISSION CASE
• 44.5. CONTROL VALVE ASSEMBLY
• 44.6. CHARGE PUMP AND FILTER ASSEMBLY
• 44.7. OUTPUT SHAFT
• 44.8. LOW CLUTCH
• 44.9. FORWARD CLUTCH
• 44.10. REVERSE AND SECOND CLUTCH
• 44.11. THIRD CLUTCH
• 44.12. IDLER SHAFT REVERSE
• 44.13. DRIVE GEAR
• 44.14. AUXILIARY PUMP DRIVE
• 44.15. AUXILIARY PUMP DRIVE
• 44.16. GEAR CLUTCH INSTALLATION
• 44.17. TORQUE CONVERTER ASSEMBLY PERKINS ( S/N G007E01732B)