Hyster H550HD-HDS, H620HD, H650HD-HDS, H700HD-HDS (F008) Parts Manual

Description

• Model List:
  • H550HD-HDS, H620HD, H650HD-HDS, H700HD-HDS (F008)

• 1. FLOORPLATES AND COVERS
• 2. HOODS AND COVERS H550-700HD
• 3. HOODS AND COVERS H650-700HDS
• 4. HOODS AND COVERS H550HDS
• 5. COUNTERWEIGHT
• 6. CAB CLOSED – PAGE 1 OF 2
• 7. CAB CLOSED – PAGE 2 OF 2
• 8. CAB OPEN – PAGE 1 OF 2
• 9. CAB OPEN – PAGE 2 OF 2
• 10. OVERHEAD GUARD WIRE MESH
• 11. RAIN TOP OPEN CAB
• 12. CAB SUNSHADE TOP – CLOSED CAB WITH AIRCO
• 13. CAB SUNSHADE REAR – CLOSED CAB WITH AIRCO
• 14. CAB DOOR RIGHT HAND – CLOSED CAB
• 15. CAB DOOR LEFT HAND – CLOSED CAB
• 16. CAB WINDOWS INSTALLATION CLOSED CAB
• 17. REAR LOCKING CONSOLE
• 18. SOUND LINERS PAGE 1 OF 2
• 19. SOUND LINERS PAGE 2 OF 2
• 20. HANDHOLD AND UNDERFLOOR COVER OPEN CAB
• 21. CAB AND TILT CYLINDER MOUNTING
• 22. CAB TILT PUMP AND ATTACHING PARTS
• 23. CAB TILT PUMP ASSEMBLY
• 24. CAB ATTACHING PARTS
• 25. CAB TILT PUMP ELECTRIC
• 26. CAB TILT CYLINDER
• 27. TILT PLATFORM ASSEMBLY
• 28. HAND PUMP
• 29. SEPARATOR H550HDS
• 30. SEPARATOR H550HD
• 31. DASH ASSEMBLY
• 32. AIR DUCT ASSEMBLY HEATER – CLOSED CAB WITHOUT AIRCO
• 33. AIR DUCT ASSEMBLY AIR CONDITIONING – CLOSED CAB WITH AIRCO
• 34. CAB RECIRCULATING FAN CLOSED CAB
• 35. HEATER AND AIR CONDITIONER
• 36. COMPRESSOR ASSEMBLY
• 37. HEATER ASSEMBLY CLOSED CAB WITHOUT AIRCO
• 38. HEATER AND AIR DUCT CLOSED CAB WITHOUT AIRCO
• 39. HEATER SYSTEM CLOSED CAB WITHOUT AIRCO
• 40. AIR CONDITIONER SYSTEM CLOSED CAB WITH AIRCO
• 41. AIR CONDITIONER FILTER AND COVER ASSEMBLY CLOSED CAB
• 42. AIR CONDITIONER ASSEMBLY CLOSED CAB WITH AIRCO
• 43. AIR CONDITIONER SYSTEM ASSEMBLY CLOSED CAB WITH AIRCO
• 44. CONDENSER CLOSED CAB WITH AIRCO
• 45. ARMREST ASSEMBLY
• 46. PIVOT ARM ASSEMBLY
• 47. FLOOR MATS
• 48. CAB MAIN DOOR WINDOW RIGHT AND LEFT HAND
• 49. WINDOW WIPER SYSTEM WASHER BOTTLE KIT
• 50. WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS – AND FRONT WIPER OPTIONS
• 51. SEAT ASSEMBLY SUSPENSION – WITH FABRIC COVER ( 3/2010)
• 52. SEAT ASSEMBLY SUSPENSION – WITH FABRIC COVER (3/2010 )
• 53. SEAT ASSEMBLY SUSPENSION – WITH VINYL COVER
• 54. SEAT AND SUSPENSION MOUNTING STANDARD SUSPENSION SEAT
• 55. SEAT SUSPENSION ASSEMBLY MECHANICAL
• 56. SEAT SUSPENSION ASSEMBLY MECHANICAL – STANDARD SUSPENSION SEAT
• 57. SEAT SUSPENSION ASSEMBLY AIR – STANDARD SUSPENSION SEAT
• 58. DELUXE SUSPENSION SEAT
• 59. SUSPENSION KIT ASSEMBLY
• 60. LABELS HYDRAULIC CONTROLS
• 61. LABELS MAIN – PAGE 1 OF 2
• 62. LABELS MAIN – PAGE 2 OF 2
• 63. AIR HORN
• 64. INSULATION MATS AND AIR DUCT CLIMATE CONTROL CAB
• 65. AIR DUCT LOUVER, CLIMATE CONTROL CAB
• 66. SEAT ASSEMBLY CLIMATE CONTROL CAB
• 67. CLIMATE CONTROL SYSTEM
• 68. AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB
• 69. AIR CONDITIONER CLIMATE CONTROL CAB
• 70. CAB ASSEMBLY CLIMATE CONTROL CAB
• 71. TRAINING SEAT
• 72. RADIO CONSOLE AND ATTACHING PARTS CLOSED CAB ONLY
• 73. CONDENSER SYSTEM
• 74. ENGINE ASSEMBLY
• 74.1. ENGINE MOUNTING
• 74.2. COOLING SYSTEM
• 74.3. COOLER ASSEMBLY
• 74.4. EXHAUST SYSTEM
• 74.5. BLOCK HEATER 120 VOLT
• 74.6. BLOCK HEATER 240 VOLT
• 74.7. TURBOCHARGER
• 74.8. PISTON AND CONNECTING ROD
• 74.9. CAMSHAFT AND TIMING GEAR
• 74.10. WATER PUMP
• 74.11. ACCESSORY DRIVE BELT AND TENSIONER WATER PUMP
• 74.12. WATER OUTLET CONNECTION
• 74.13. TURBOCHARGER PLUMBING
• 74.14. TORQUE CONVERTER AND OIL COOLER FITTINGS
• 74.15. EXHAUST MANIFOLD
• 74.16. VIBRATION DAMPER
• 74.17. FAN SPACER
• 74.18. VALVE TAPPET
• 74.19. CABIN HEATER PLUMBING
• 74.20. LIFTING BRACKET
• 74.21. EXHAUST CONNECTION TURBOCHARGER
• 74.22. THERMOSTAT
• 74.23. RADIATOR PLUMBING
• 74.24. OIL FILTER AND COOLER
• 74.25. OIL LEVEL GAUGE
• 74.26. OIL PUMP
• 74.27. OIL DRAIN CONNECTION AND ACCESSORY HOLE COVER
• 74.28. FRONT GEAR COVER
• 74.29. OIL FILLER
• 74.30. FAN DRIVE
• 74.31. FLYWHEEL
• 74.32. FLYWHEEL HOUSING
• 74.33. COOLANT HEATER STARTING AID PLUGS
• 74.34. CRANKSHAFT MAIN BEARINGS
• 74.35. CRANKSHAFT
• 74.36. CYLINDER BLOCK
• 74.37. CYLINDER HEAD
• 74.38. ROCKER LEVERS
• 74.39. VALVE COVER
• 74.40. WATER INLET CONNECTION
• 74.41. GEAR HOUSING
• 74.42. OIL PAN
• 74.43. CRANKCASE BREATHER
• 75. FUEL SYSTEM
• 75.1. FUEL TANK
• 75.2. AIR CLEANER AND INTAKE
• 75.3. FORWARD/REVERSE PEDAL LINKAGE
• 75.4. MONOTROL PEDAL LINKAGE
• 75.5. MONOTROL PEDAL ASSEMBLY
• 75.6. FUEL INJECTOR
• 75.7. FUEL INJECTOR PLUMBING
• 75.8. FUEL FILTER
• 75.9. FUEL PLUMBING
• 75.10. FUEL FILTER PLUMBING
• 75.11. FUEL TRANSFER PUMP
• 75.12. FUEL PUMP
• 75.13. AIR TRANSFER CONNECTION
• 75.14. AIR INTAKE
• 76. ELECTRICAL SYSTEM
• 76.1. ELECTRICAL SYSTEM
• 76.2. INDICATOR DISPLAY AND CONTROLS
• 76.3. CONTROL PANEL ASSEMBLY HEATER
• 76.4. CONTROL PANEL ASSEMBLY HEATER AND AIR CONDITIONER
• 76.5. CONTROL PANEL ASSEMBLY CLIMATE CONTROL
• 76.6. DC-DC CONVERTER AND ATTACHING PARTS
• 76.7. TRANSMISSION CONTROL
• 76.8. LOCKOUT LEVER
• 76.9. MAP LIGHT
• 76.10. LIGHT SWITCHES
• 76.11. ELECTRIC HORN
• 76.12. START AID
• 76.13. ENGINE CONTROL SYSTEM
• 76.14. ALTERNATOR AND MOUNTING
• 76.15. STARTER MOTOR
• 76.16. WIRE HARNESS ARMREST
• 76.17. WIRE HARNESS CAB SIDE CONSOLE, PAGE 1 OF 4
• 76.18. WIRE HARNESS CAB SIDE CONSOLE, PAGE 2 OF 4
• 76.19. WIRE HARNESS CAB SIDE CONSOLE, PAGE 3 OF 4
• 76.20. WIRE HARNESS CAB SIDE CONSOLE, PAGE 4 OF 4
• 76.21. RELAYS AND FUSES
• 76.22. WIRE HARNESS CAB UNDERFLOOR
• 76.23. WIRE HARNESS CAB LIGHTS
• 76.24. WIRE HARNESS CHASSIS – PAGE 1 OF 2
• 76.25. WIRE HARNESS CHASSIS – PAGE 2 OF 2
• 76.26. WIRE HARNESS CLOSED CAB
• 76.27. WIRE HARNESS FRONT DRIVE LIGHTS
• 76.28. WIRE HARNESS HYDRAULICS
• 76.29. WIRE HARNESS MAST WORK LIGHTS – MAIN
• 76.30. WIRE HARNESS MAST WORK LIGHTS – LH
• 76.31. WIRE HARNESS MAST WORK LIGHTS – RH
• 76.32. WIRE HARNESS OPEN CAB
• 76.33. WIRE HARNESS POWERED CAB TILT
• 76.34. WIRE HARNESS REAR
• 76.35. WIRE HARNESS REAR WIPER EXTENSION – CLOSED CAB
• 76.36. WIRE HARNESS SIDE AND INDICATOR LIGHTS
• 76.37. WIRE HARNESS STEER COLUMN
• 76.38. WIRE HARNESS TAIL LIGHT
• 76.39. WIRE HARNESS WASH PUMPS – CLOSED CAB
• 76.40. WIRE HARNESS AND SWITCH ASSEMBLY MONOTROL PEDAL
• 76.41. WIRE HARNESS ENGINE CONTROL MODULE
• 76.42. WIRE HARNESS MAST
• 76.43. SECOND 12V SOCKET OPTION CLIMATE CONTROL CAB
• 76.44. WIRE HARNESS CARRIAGE
• 76.45. WIRE HARNESS STD/SS CARRIAGE
• 76.46. WIRE HARNESS TWIST MODULE
• 76.47. LIGHT BAR AND MOUNT TWISTLOCK MODULE
• 77. TRANSMISSION
• 77.1. TRANSMISSION MOUNTING
• 77.2. TRANSMISSION HOSES AND ATTACHING PARTS
• 77.3. FLUID INDICATOR AND ATTACHING PARTS
• 77.4. TRANSMISSION CONVERTER HOUSING
• 77.5. TRANSMISSION DRIVE PLATES
• 77.6. TRANSMISSION TORQUE CONVERTER
• 77.7. TRANSMISSION CASE AND REAR COVER
• 77.8. TRANSMISSION GEARS
• 77.9. TRANSMISSION INPUT SHAFT AND FIRST CLUTCH
• 77.10. TRANSMISSION REVERSE AND SECOND CLUTCH
• 77.11. TRANSMISSION FORWARD AND THIRD SHAFT
• 77.12. TRANSMISSION PUMP DRIVE
• 77.13. TRANSMISSION CHARGING PUMP
• 77.14. TRANSMISSION OUTPUT SHAFT
• 77.15. TRANSMISSION CONTROL VALVE ATTACHING PARTS
• 77.16. TRANSMISSION CONTROL VALVE ASSEMBLY
• 77.17. TRANSMISSION CONTROL VALVE REGULATOR VALVE ASSEMBLY
• 77.18. TRANSMISSION CONTROL VALVE MODULATOR VALVE ASSEMBLY
• 77.19. UNIVERSAL SHAFT H550
• 77.20. UNIVERSAL SHAFT H620-700
• 78. Drive Axle
• 78.1. DRIVE AXLE MOUNTING H550
• 78.2. DRIVE AXLE MOUNTING H620-700
• 78.3. DRIVE AXLE ASSEMBLY
• 78.4. DRIVE AXLE HOUSING ASSEMBLY H550
• 78.5. DRIVE AXLE HOUSING ASSEMBLY H620-700
• 78.6. DIFFERENTIAL AND CARRIER H550
• 78.7. DIFFERENTIAL AND CARRIER H620-700
• 78.8. HUB AND SHAFT ASSEMBLY H550
• 78.9. HUB AND SHAFT ASSEMBLY H620-700
• 78.10. BRAKE ASSEMBLY H550
• 78.11. BRAKE ASSEMBLY H620-700
• 78.12. PARK BRAKE ASSEMBLY
• 78.13. DRIVE TIRES AND WHEELS 14 X 24
• 78.14. DRIVE TIRES AND WHEELS 16 X 25
• 78.15. DRIVE TIRES AND WHEELS TRELLEBORG TR900 – 14 x 24
• 78.16. DRIVE TIRES AND WHEELS TRELLEBORG TR900 – 16 X 25
• 79. STEERING SYSTEM
• 79.1. STEER AXLE AND ATTACHING PARTS
• 79.2. STEERING HOSES
• 79.3. STEERING VALVE AND ATTACHING PARTS
• 79.4. STEER CYLINDER
• 79.5. STEER AXLE HUB ASSEMBLY
• 79.6. STEER AXLE SPINDLE ASSEMBLY
• 79.7. STEER TIRES AND WHEELS 14 X 24
• 79.8. STEER TIRES AND WHEELS 16 X 25
• 79.9. STEER COLUMN ASSEMBLY
• 79.10. STEERING COLUMN
• 79.11. STEER TIRES AND WHEELS TRELLEBORG TR900 – 14 x 24
• 79.12. STEER TIRES AND WHEELS TRELLEBORG TR900 – 16 X 25
• 79.13. STEERING CONTROL UNIT ASSEMBLY
• 80. BRAKE SYSTEM
• 80.1. BRAKE SYSTEM
• 80.2. BRAKE PEDAL AND LINKAGE
• 80.3. BRAKE PEDAL ASSEMBLY
• 80.4. BRAKE VALVE AND ATTACHING PARTS
• 81. HYDRAULIC SYSTEM
• 81.1. HYDRAULIC SUPPLY AND RETURN PAGE 1 OF 2
• 81.2. HYDRAULIC SUPPLY AND RETURN PAGE 2 OF 2
• 81.3. HYDRAULIC TANK
• 81.4. HYDRAULIC CONTROL VALVE AND ATTACHING PARTS
• 81.5. HYDRAULIC CONTROL VALVE ASSEMBLY
• 81.6. HYDRAULIC CONTROL VALVE TILT SECTION ASSEMBLY
• 81.7. HYDRAULIC CONTROL VALVE LIFT SECTION ASSEMBLY, RH
• 81.8. HYDRAULIC CONTROL VALVE LIFT SECTION ASSEMBLY, LH
• 81.9. HYDRAULIC CONTROL VALVE HIC, MID-INLET BLOCK ASSEMBLY
• 81.10. HYDRAULIC CONTROL VALVE HIC, BRAKE/ACCUMULATOR BLOCK ASSEMBLY
• 81.11. HYDRAULIC CONTROL VALVE ASSEMBLY AUXILIARY SECTION ASSEMBLY
• 81.12. TILT CYLINDERS AND ATTACHING PARTS
• 81.13. TILT CYLINDERS AND ATTACHING PARTS
• 81.14. TILT CYLINDER 6 AND 15 DEG FWD/10 DEG BACK
• 81.15. TILT CYLINDER 6 DEG FWD/6 DEG BACK
• 81.16. LIFT ACCUMULATOR AND ATTACHING PARTS
• 81.17. GEAR PUMP ASSEMBLY
• 81.18. HYDRAULIC CONTROLS JOYSTICK – FORK LIFT TRUCK
• 81.19. JOYSTICK ASSEMBLY FORK LIFT TRUCK
• 81.20. HYDRAULIC LEVERS TWO-LEVER CONTROL PANEL
• 81.21. HYDRAULIC LEVERS THREE-LEVER CONTROL PANEL
• 81.22. HYDRAULIC LEVERS FOUR-LEVER CONTROL PANEL – WITH CLAMPING
• 81.23. HYDRAULIC LEVERS FOUR-LEVER CONTROL PANEL – WITHOUT CLAMPING
• 82. Mast-Two Stage Limited Free-Lift
• 82.1. MAST OUTER MAST AND MAIN LIFT
• 82.2. MAST INNER MAST
• 82.3. MAST INSTALLATION
• 82.4. MAIN LIFT CYLINDER H550
• 82.5. MAIN LIFT CYLINDER H650-700
• 82.6. HEADER HOSES AND ATTACHING PARTS
• 83. MONO MAST
• 83.1. MAST ASSEMBLY
• 83.2. LIFT CYLINDER ATTACHING PARTS
• 83.3. LIFT CYLINDER ASSEMBLY
• 83.4. HEADER HOSES AND ATTACHING PARTS
• 83.5. MAST INSTALLATION
• 84. Attachments
• 84.1. CARRIAGE STANDARD PIN TYPE
• 84.2. CARRIAGE DUAL FUNCTION SIDE-SHIFT FORK POSITIONER
• 84.3. CARRIAGE APRON TYPE, SIDE-SHIFT WITHOUT FORK POSITIONER
• 84.4. CARRIAGE APRON TYPE, SIDE-SHIFT WITHOUT FORK POSITIONER – MONO MAST
• 84.5. CARRIAGE APRON TYPE, SIDE-SHIFT WITH FORK POSITIONER – PAGE 1 OF 2
• 84.6. CARRIAGE APRON TYPE, SIDE-SHIFT WITH FORK POSITIONER – PAGE 2 OF 2
• 84.7. CARRIAGE HYDRAULICS STANDARD PIN TYPE
• 84.8. CARRIAGE HYDRAULICS DUAL FUNCTION SIDE-SHIFT FORK POSITIONER
• 84.9. COIL RAM AND ATTACHING PARTS PIN TYPE FORKS
• 84.10. COIL RAM AND ATTACHING PARTS HOOK TYPE FORKS
• 84.11. FORKS PIN TYPE
• 84.12. FORKS PIN TYPE WITH BOTTOM HOOKS
• 84.13. FORK GUIDE ASSEMBLY
• 84.14. FORK GUIDE LOCK
• 84.15. SIDE-SHIFT AND FORK POSITIONER CYLINDER SHORT CYLINDER – H550
• 84.16. SIDE-SHIFT AND FORK POSITIONER CYLINDER SHORT CYLINDER – H620-700
• 84.17. SIDE-SHIFT AND FORK POSITIONER CYLINDER LONG CYLINDER – H550
• 84.18. SIDE-SHIFT AND FORK POSITIONER CYLINDER LONG CYLINDER – H620-700
• 84.19. DIRECTIONAL CONTROL VALVE ASSEMBLY TWO-SECTION – STANDARD PIN-TYPE CARRIAGES
• 84.20. DIRECTIONAL CONTROL VALVE ASSEMBLY THREE-SECTION – APRON AND DUAL FUNCTION SIDE-SHIFT FORK POSITIONER CARRIAGES
• 84.21. DIRECTIONAL CONTROL VALVE ASSEMBLY FOUR-SECTION – DUAL FUNCTION SIDE-SHIFT FORK POSITIONER CARRIAGES
• 84.22. FORK POSITIONER CYLINDER ASSEMBLY
• 85. OPTIONS
• 85.1. LIGHTS STROBE ASSEMBLY – WITHOUT CONDENSER
• 85.2. LIGHTS STROBE ASSEMBLY – WITH CONDENSER
• 85.3. LIGHTS MAST WORK
• 85.4. MIRRORS
• 85.5. MUDFLAPS FRONT
• 85.6. MUDFLAPS REAR
• 85.7. EMPTY SEAT ENGINE SHUTDOWN
• 85.8. TILT INDICATOR
• 85.9. DIAGNOSTICS INTERFACE CABLE
• 85.10. LIFTING EYES 2745 MM, 3050 MM, AND 3655 MM MAST LIFT HEIGHTS
• 85.11. LIFTING EYES 4265 MM AND GREATER MAST LIFT HEIGHTS
• 85.12. OPTIONAL MOUNTING EQUIPMENT (HANDLE)
• 85.13. OPTIONAL MOUNTING EQUIPMENT (HANDLE) ALTERNATE ASSEMBLY
• 85.14. HEATED TOP WINDOW CLIMATE CONTROL CAB
• 85.15. LIGHTS DIRECTIONAL AND MARKER
• 85.16. BACK-UP ALARM
• 85.17. LIGHTS FRONT DRIVE
• 85.18. LIGHTS REAR LED
• 85.19. LIGHTS CAB WORK – HALOGEN
• 85.20. LIGHTS CAB WORK – HID
• 86. FIELD CONVERSION KITS
• 86.1. OPERATOR COMPARTMENT RETROFIT KIT
• 86.2. LOUVER – HEAVY DUTY AIRCO
• 86.3. TELEMETRY KITS
• 86.4. PARK BRAKE KIT
• 87. NUMERICAL INDEX