Hyster H70XM-H120XM (L005) Challenger Parts Manual

Description

• Model List:
  • H70XM-H120XM (L005) Challenger

• 1. GENERAL TRUCK
• 2. OPERATOR MODULE
• 3. HOOD AND COVERS
• 4. FLOOR PLATES AND COVERS
• 5. NON-SUSPENSION SEAT
• 6. NON-SUSPENSION SEAT
• 7. FULL SUSPENSION SEAT SHEET 1 OF 2 ( S/N L005V06467C)
• 8. FULL SUSPENSION SEAT SHEET 2 OF 2 ( S/N L005V06467C)
• 9. FULL SUSPENSION SEAT
• 10. COUNTERWEIGHTS
• 11. REAR ACCESS SCREEN
• 12. OVERHEAD GUARD
• 13. SOUND REDUCTION GASOLINE AND LPG WITH CAB AND ALL DIESEL
• 14. LABELS AND DECALS
• 15. LOAD BACKREST EXTENSION
• 16. FORKS STANDARD TAPER HOOK TYPE – H70-90XM
• 17. FORKS STANDARD TAPER HOOK TYPE – H100-120XM
• 18. FORKS POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE
• 19. ENGINE ASSEMBLY
• 19.1. COOLING SYSTEM
• 19.2. BAFFLE AND ATTACHING PARTS
• 19.3. FAN DRIVE ASSEMBLY
• 19.4. ENGINE BELT DRIVE AND ALTERNATOR MOUNTING 4.3L EPA COMPLIANT ENGINE
• 19.5. EXHAUST GASOLINE AND LPG
• 19.6. EXHAUST WRAPS PAPER INDUSTRY OPTION
• 19.7. EXHAUST DIESEL TIER II
• 19.8. ENGINE MOUNT DIESEL TIER II
• 19.9. ASSEMBLED ENGINE DIESEL TIER II
• 19.10. CYLINDER BLOCK DIESEL TIER II
• 19.11. CYLINDER HEAD AND INDUCTION MANIFOLD DIESEL TIER II
• 19.12. VALVE COVER AND ROCKER ARM SHAFT DIESEL TIER II
• 19.13. CRANKSHAFT AND PISTONS DIESEL TIER II
• 19.14. OIL PAN AND PUMP DIESEL TIER II
• 19.15. WATER PUMP AND OUTLET DIESEL TIER II
• 19.16. TIMING GEAR DIESEL TIER II
• 19.17. EXHAUST MANIFOLD DIESEL TIER II
• 19.18. OIL FILTER DIESEL TIER II
• 19.19. OIL COOLER DIESEL TIER II
• 19.20. FUEL INJECTION PUMP DIESEL TIER II
• 19.21. FUEL INJECTION PUMP WITH BLEED BACK SYSTEM
• 19.22. ROTARY EXHAUSTER DIESEL TIER II
• 19.23. ENGINE MOUNTING GASOLINE AND LPG
• 19.24. ASSEMBLED ENGINE LPG, 4.3L EPA COMPLIANT – SHEET 1 OF 2
• 19.25. ASSEMBLED ENGINE LPG, 4.3L EPA COMPLIANT – SHEET 2 0F 2
• 19.26. ASSEMBLED ENGINE GASOLINE 4.3L EPA COMPLIANT – SHEET 1 OF 2
• 19.27. ASSEMBLED ENGINE GASOLINE 4.3L EPA COMPLIANT – SHEET 2 0F 2
• 19.28. COIL ASSEMBLY
• 19.29. EXHAUST MANIFOLD GASOLINE AND LPG – 4.3L EPA COMPLIANT
• 19.30. CYLINDER BLOCK GASOLINE AND LPG – 4.3L EPA COMPLIANT
• 19.31. CAMSHAFT AND OIL PAN GASOLINE AND LPG – 4.3L EPA COMPLIANT
• 19.32. VALVE COVER AND INLET MANIFOLD GASOLINE AND LPG – 4.3L EPA COMPLIANT
• 19.33. CYLINDER HEAD GASOLINE AND LPG – 4.3L EPA COMPLIANT
• 19.34. OIL PUMP GASOLINE AND LPG – 4.3L EPA COMPLIANT
• 19.35. INTAKE MANIFOLD AND FUEL RAIL GASOLINE – 4.3L EPA COMPLIANT
• 19.36. DRIP SHIELD GASOLINE AND LPG – 4.3L EPA COMPLIANT
• 20. FUEL SYSTEM
• 20.1. AIR INTAKE AND FILTER SYSTEM DIESEL TIER II
• 20.2. AIR FILTER DIESEL TIER II
• 20.3. FUEL SUPPLY SYSTEM DIESEL TIER II
• 20.4. FUEL PUMP AND WATER SEPERATOR DIESEL TIER II
• 20.5. WATER SEPARATOR DIESEL TIER II
• 20.6. FUEL SENDER AND ATTACHING PARTS DIESEL TIER II
• 20.7. FUEL FILTER AND ATTACHING PARTS DIESEL TIER II
• 20.8. AIR INTAKE AND FILTER SYSTEM GASOLINE AND LPG
• 20.9. AIR FILTER GASOLINE AND LPG
• 20.10. FUEL SUPPLY SYSTEM LPG
• 20.11. ENGINE FUEL SYSTEM 4.3L EPA COMPLIANT – LPG
• 20.12. THROTTLE BODY AND LPG MIXER 4.3L EPA COMPLIANT
• 20.13. LPG REGULATOR 4.3L EPA COMPLIANT
• 20.14. FUEL SUPPLY SYSTEM GASOLINE
• 20.15. THROTTLE BODY ASSEMBLY 4.3L EPA COMPLIANT – GASOLINE
• 20.16. LPG TANK BRACKET FIXED
• 20.17. LPG TANK BRACKET SWING OUT
• 20.18. LPG TANK BRACKET SWING OUT/DROP DOWN
• 20.19. THROTTLE LINKAGE GASOLINE AND LPG – FORWARD AND REVERSE LEVER
• 20.20. THROTTLE LINKAGE GASOLINE AND LPG – MONOTROL PEDAL
• 20.21. THROTTLE ARM ASSEMBLY
• 20.22. THROTTLE LINKAGE DIESEL TIER II
• 20.23. MONOTROL PEDAL AND BRACKET ASSEMBLY
• 20.24. MONOTROL PEDAL
• 21. ELECTRICAL SYSTEM
• 21.1. ELECTRICAL SYSTEM COWL
• 21.2. INSTRUMENT PANEL
• 21.3. ELECTRICAL SYSTEM ENGINE COMPARTMENT – GASOLINE AND LPG
• 21.4. ELECTRICAL SYSTEM ALTERNATOR AND BATTERY – GASOLINE AND LPG
• 21.5. ELECTRICAL SYSTEM ALTERNATOR AND BATTERY – GASOLINE AND LPG SAFETY (GS AND LPS)
• 21.6. ELECTRICAL SYSTEM DIESEL TIER II
• 21.7. ELECTRICAL SYSTEM TYPE DS
• 21.8. DISTRIBUTOR ASSEMBLY 4.3L EPA COMPLIANT ENGINE
• 21.9. ALTERNATOR AND MOUNTING DIESEL
• 21.10. ALTERNATOR PRESTOLITE BRAND – GS, LPS, DS
• 21.11. STARTER MOTOR GASOLINE AND LPG – GM 4.3L
• 21.12. STARTER DIESEL TIER II
• 21.13. WIRE HARNESS DIESEL ENGINE ( S/N L005V02245B)
• 21.14. WIRE HARNESS DIESEL ENGINE (S/N L005V02246B )
• 21.15. WIRE HARNESS LPG REGULATOR
• 21.16. WIRE HARNESS FUEL INJECTOR – GASOLINE
• 21.17. WIRE HARNESS ENGINE, GASOLINE GM 4.3L – SHEET 1 0F 2
• 21.18. WIRE HARNESS ENGINE, GASOLINE GM 4.3L – SHEET 2 OF 2
• 21.19. WIRE HARNESS INTERFACE
• 21.20. WIRE HARNESS MODULE – SHEET 1 OF 2 ( 3/2004)
• 21.21. WIRE HARNESS MODULE – SHEET 2 OF 2 ( 3/2004)
• 21.22. WIRE HARNESS MODULE – POWERSHIFT TRANSMISSION (3/2004 )
• 21.23. WIRE HARNESS SEALED ALTERNATOR
• 21.24. WIRE HARNESS ALTERNATOR TO CIRCUIT BREAKER – FUSED
• 21.25. WIRE HARNESS BRAKE PRESSURE SWITCH ( S/N L005V03821C)
• 21.26. WIRE HARNESS BRAKE PRESSURE SWITCH (S/N L005V03822C )
• 21.27. WIRE HARNESS POWERSHIFT TRANSMISSION CONTROL ( S/N L005V03821C)
• 21.28. WIRE HARNESS POWERSHIFT TRANSMISSION CONTROL (S/N L005V03822C )
• 21.29. WIRE HARNESS POWERSHIFT TRANSMISSION CONTROL (S/N L005V06468C )
• 21.30. WIRE HARNESS – ENGINE LPG GM 4.3L – SHEET 1 0F 2
• 21.31. WIRE HARNESS – ENGINE LPG GM 4.3L – SHEET 2 OF 2
• 22. TRANSMISSION
• 22.1. TRANSMISSION T086 – T089 – SHEET 1 OF 2 ( S/N L005V02564B)
• 22.2. TRANSMISSION T086 – T089 – SHEET 2 OF 2 ( S/N L005V02564B)
• 22.3. TRANSMISSION T118 – T121 – SHEET 1 OF 2 (S/N L005V02565B )
• 22.4. TRANSMISSION T118 – T121 – SHEET 2 OF 2 (S/N L005V02565B )
• 22.5. FLYWHEEL AND TORQUE CONVERTER
• 22.6. CLUTCH PACKS T086 – T089 – INPUT (REVERSE) ( S/N L005V02564B)
• 22.7. CLUTCH PACKS T086 – T089 – COUNTER (FORWARD) ( S/N L005V02564V)
• 22.8. CLUTCH PACKS T118 – SINGLE SPEED (S/N L005V02565B )
• 22.9. CLUTCH PACKS T120 AND T121 – TWO SPEED (S/N L005V02565B )
• 22.10. CONTROL VALVE TRANSMISSION
• 22.11. MANIFOLD VALVE
• 22.12. HIGH AND LOW VALVE
• 22.13. TRANSMISSION LINES
• 22.14. TRANSMISSION MOUNTING
• 23. Drive Axle
• 23.1. DRIVE AXLE POWERSHIFT TRANSMISSION
• 23.2. DIFFERENTIAL ASSEMBLY
• 23.3. DRIVE TIRES AND WHEELS SINGLE – H70-H90XM
• 23.4. DRIVE TIRES AND WHEELS SINGLE – H90-H120XM
• 24. STEERING SYSTEM
• 24.1. STEERING SYSTEM
• 24.2. STEER COLUMN
• 24.3. SHIFT LEVER
• 24.4. STEER AXLE
• 24.5. STEER CYLINDER
• 24.6. STEER PUMP
• 24.7. STEER TIRES AND WHEELS
• 25. BRAKE SYSTEM
• 25.1. BRAKE SYSTEM
• 25.2. MASTER CYLINDER AND BOOSTER ASSEMBLY
• 25.3. BRAKE ASSEMBLY H70-90XM
• 25.4. BRAKE ASSEMBLY H100-120XM
• 25.5. PARK BRAKE
• 25.6. BRAKE RELAY ASSEMBLY
• 26. HYDRAULIC SYSTEM
• 26.1. HYDRAULIC SYSTEM
• 26.2. HYDRAULIC CONTROL LINES THREE FUNCTION
• 26.3. HYDRAULIC CONTROL LINES FOUR FUNCTION
• 26.4. HYDRAULIC CONTROL VALVE ATTACHING PARTS THREE FUNCTION – WITH AND WITHOUT DETENTED LEVERS
• 26.5. HYDRAULIC CONTROL VALVE ATTACHING PARTS FOUR FUNCTION – WITH DETENTED LEVERS
• 26.6. HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION
• 26.7. HYDRAULIC FILTER HOUSING
• 26.8. HYDRAULIC PUMP
• 26.9. MAST INSTALLATION
• 26.10. TILT CYLINDERS
• 27. Mast-Two Stage Limited Free-Lift
• 27.1. OUTER MAST TWO STAGE LIMITED FREE-LIFT
• 27.2. INNER MAST TWO STAGE LIMITED FREE-LIFT
• 27.3. MAIN LIFT TWO STAGE LIMITED FREE-LIFT
• 27.4. MAIN LIFT CYLINDERS TWO STAGE LIMITED FREE-LIFT
• 27.5. CARRIAGE TWO STAGE LIMITED FREE-LIFT
• 27.6. HEADER HOSE TWO STAGE LIMITED FREE-LIFT
• 28. Mast-Two Stage Full Free-Lift
• 28.1. OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT
• 28.2. INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT
• 28.3. MAIN LIFT CYLINDERS TWO STAGE FULL FREE-LIFT
• 28.4. FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT
• 28.5. CARRIAGE TWO STAGE FULL FREE-LIFT
• 28.6. HEADER HOSE TWO STAGE FULL FREE-LIFT
• 28.7. HEADER HOSE TWO STAGE FULL FREE-LIFT
• 29. Mast-Three Stage Full Free-Lift
• 29.1. OUTER MAST THREE STAGE FULL FREE-LIFT
• 29.2. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT
• 29.3. INNER MAST THREE STAGE FULL FREE-LIFT
• 29.4. MAIN LIFT THREE STAGE FULL FREE-LIFT
• 29.5. FREE-LIFT THREE STAGE FULL FREE-LIFT
• 29.6. MAIN LIFT CYLINDERS THREE STAGE FULL FREE-LIFT
• 29.7. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 29.8. CARRIAGE THREE STAGE FULL FREE-LIFT
• 29.9. HEADER HOSE THREE STAGE FULL FREE-LIFT
• 30. OPTIONS
• 30.1. BACK-UP ALARM
• 30.2. WIRE HARNESS BACK-UP ALARM
• 30.3. FRONT HEADLIGHTS WITHOUT CAB
• 30.4. REAR DRIVE LIGHT WITHOUT CAB
• 30.5. REAR DRIVE LIGHTS WITH AMBER STROBE – WITHOUT CAB (S/N L005V01406B )
• 30.6. STROBE LIGHT AMBER – WITHOUT CAB ( S/N L005V01405B)
• 30.7. AMBER STROBE REVERSE LIGHTS WITHOUT REAR DRIVE LIGHTS (S/N L005V01406B )
• 30.8. DUAL MIRRORS WITHOUT CAB
• 30.9. CAB ATTACHING PARTS – SHEET 1 OF 6
• 30.10. CAB ATTACHING PARTS – SHEET 2 OF 6
• 30.11. CAB ATTACHING PARTS – SHEET 3 OF 6
• 30.12. CAB ATTACHING PARTS – SHEET 4 OF 6
• 30.13. CAB ATTACHING PARTS – SHEET 5 OF 6
• 30.14. CAB ATTACHING PARTS – SHEET 6 OF 6
• 30.15. CAB DOOR ASSEMBLY – LEFT HAND
• 30.16. CAB DOOR ASSEMBLY – RIGHT HAND
• 30.17. CAB WIRE HARNESSES
• 30.18. CAB WIRE HARNESS WORKLIGHTS AND STROBE LIGHT
• 30.19. CAB WIRE HARNESS HEADLIGHT AND HANDHELD LIGHT
• 30.20. HEATER INSTALLATION GASOLINE
• 30.21. HEATER INSTALLATION LPG
• 30.22. HEATER INSTALLATION DIESEL TIER II
• 30.23. ACCUMULATOR MAST LOAD DAMPENING
• 30.24. INTEGRAL SIDE-SHIFT ASSEMBLY H70XM-H90XM (48 AND 60-INCH) – TWO STAGE LIMITED FREE-LIFT
• 30.25. INTEGRAL SIDE-SHIFT CARRIAGE H70XM-H90XM (48 AND 60-INCH) – TWO STAGE LIMITED FREE-LIFT
• 30.26. INTEGRAL SIDE-SHIFT ASSEMBLY H100XM-H120XM (54 AND 60-INCH) – TWO STAGE LIMITED FREE-LIFT
• 30.27. INTEGRAL SIDE-SHIFT CARRIAGE H100XM-H120XM (54 AND 60-INCH) – TWO STAGE LIMITED FREE-LIFT
• 30.28. INTEGRAL SIDE-SHIFT ASSEMBLY H70XM-H90XM (48 AND 60-INCH) – TWO AND THREE STAGE FULL FREE-LIFT
• 30.29. INTEGRAL SIDE-SHIFT CARRIAGE H70XM-H90XM (48-INCH) – TWO AND THREE STAGE FULL FREE-LIFT
• 30.30. INTEGRAL SIDE-SHIFT CARRIAGE H70XM-H90XM (60-INCH) – TWO AND THREE STAGE FULL FREE-LIFT
• 30.31. INTEGRAL SIDE-SHIFT ASSEMBLY H100XM-H120XM (54 AND 60-INCH) – TWO AND THREE STAGE FULL FREE-LIFT
• 30.32. INTEGRAL SIDE-SHIFT CARRIAGE H100XM-H120XM (54 AND 60-INCH) – TWO AND THREE STAGE FULL FREE-LIFT
• 30.33. AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT
• 30.34. AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT
• 30.35. QUICK DISCONNECT FITTINGS
• 30.36. LIFTING EYES
• 30.37. FENDER EXTENSIONS
• 30.38. DRIVE TIRES AND WHEELS DUAL
• 30.39. LIGHTS, BACK-UP AND BRAKE INCANDESCENT (8/2004 )
• 30.40. LIGHTS, LED BACK-UP AND BRAKE
• 30.41. WIRE HARNESS PRESSURE SWITCH – LED BRAKE LIGHTS
• 30.42. SIDE ROLLER ISS CARRIAGE – KIT
• 31. FIELD CONVERSION KITS
• 31.1. WIDE TIRE CONVERSION
• 31.2. DUAL WHEEL CONVERSION
• 31.3. DIRECTIONAL CONTROL CONVERSION KIT
• 31.4. HYDRAULIC CONTROL VALVE CONVERSION
• 31.5. MISCELLANEOUS CONVERSION KITS
• 31.6. AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT
• 31.7. AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT
• 31.8. HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT
• 31.9. HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT
• 31.10. HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT
• 32. NUMERICAL INDEX