Hyster Industrial Battery Maintenance And Repair

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Hyster Industrial Battery Maintenance And Repair

$30.00

Type Of Manual: Maintenance And Repair
Number of Pages: 2226
Size: 142.8MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- Industrial Battery

1. RM0001-(03-2020)-UK-EN
1.1. General
1.2. Battery Type
1.2.1. Lead-Acid Batteries
1.2.2. Lithium-Ion Batteries
1.3. Specific Gravity
1.4. Chemical Reaction in a Cell
1.5. Electrical Terms
1.6. Battery Selection
1.7. Battery Voltage
1.8. Battery as a Counterweight
1.9. Battery Ratings
1.9.1. Kilowatt-Hours
1.10. Battery Maintenance
1.10.1. Safety Procedures
1.10.2. Maintenance Records
1.10.3. New Battery
1.10.4. Cleaning Battery
1.10.5. Adding Water to Battery
1.10.6. Hydrometer
1.10.7. Battery Temperature
1.10.8. Charging Battery
1.10.9. Where to Charge Batteries
1.10.10. Battery Connectors
1.10.11. Battery Care
1.11. Troubleshooting
2. RM0231-(10-2020)-UK-EN
2.1. General
2.1.1. Threaded Fasteners
2.1.2. Nomenclature, Threads
2.1.3. Strength Identification
2.1.4. Cotter (Split) Pins
2.1.5. Fastener Torque Tables
2.1.6. Conversion Table
3. RM1128-(07-2020)-UK-EN
3.1. Series Code / Model Designation Reference Table
3.2. General
3.3. Deutsch Crimping Tool
3.3.1. How to Strip a Wire for Use With Deutsch Crimping Tool
3.3.2. How to Crimp With the Deutsch Crimping Tool
3.3.3. Calibration Test for the Deutsch Crimping Tool
3.4. Deutsch Connectors
3.4.1. DT, DTM, and DTP Series Connectors
3.4.2. HD Series Connectors
3.5. Metri-Pack Connectors
3.5.1. Remove and Install
3.6. Micro-Pack Connectors
3.7. Weather-Pack Connectors
3.8. AMPSEAL Crimping Tools
3.8.1. AMP Hand Crimping Tool With Certi-Crimp
3.8.2. How to use AMP Hand Crimping Tool
3.8.3. AMP Pro-Crimper II Tool
3.8.4. How to Use AMP PRO-CRIMPER II Tool
3.9. AMPSEAL Connector Assemblies
3.9.1. Description for Plug Connector Assembly
3.9.2. Description for Plug Connector and Header Assembly
3.10. AMP Superseal 1.5 Crimping Tools
3.10.1. Mini Mic Receptacle and Tab Contacts
3.10.2. AMP Hand Application Tool
3.10.3. How to Use AMP Hand Application Tool
3.10.4. AMP Pro-Crimper II Tool
3.10.5. How to Use Pro-Crimper II Tool
3.11. AMP Superseal 1.5 Connector Assemblies
3.11.1. Description
3.11.2. Repair and Maintenance
3.11.3. Panel Mount Option
3.12. AMP Fastin-Faston Hand Tools
3.12.1. Description – AMP Double Action Hand Tool
3.12.2. Maintenance and Inspection Procedures
3.12.3. How to Use AMP Double Action Hand Tool
3.12.4. Description – AMP Extraction Tool
3.12.5. Maintenance and Inspection
3.12.6. How to Use AMP Extraction Tool
3.13. AMP Fastin-Faston Receptacles and Housings
3.13.1. Description
3.14. Wire Repair
3.14.1. Wire Splicing Requirements
3.14.2. Deutsch Jiffy Splice
3.15. Twisted/Shielded Cable and Leads Repair
3.16. Special Tools
4. RM1335-(07-2020)-UK-EN
4.1. General
4.1.1. Description
4.1.2. Display Panel Menu Access
4.2. Menu Flowchart
4.2.1. Supervisor Menu Flowchart
4.3. Menu Navigation
4.4. Icon Glossary
4.4.1. Introduction
4.4.2. Soft Key Icons
4.4.3. Overlay Icons
4.4.4. Icons on System Off Screen and Alert Screens
4.4.5. Main Menu Title Screens
4.4.6. Submenu Icons Grouped by Menu
4.5. Operating Screen
4.5.1. Introduction
4.5.2. Performance Mode Controls
4.5.3. Status and Warning Icons
4.5.4. Battery Discharge Indicator
4.5.5. Direction and Parking Brake Indicators
4.5.6. Hazard Flashers and Lighting Controls
4.5.7. Steer Angle Indicator
4.5.8. System Time
4.5.9. Load Weight Indicator
4.6. System Off/Alert Screens
4.6.1. Introduction
4.6.2. System Off Screen
4.6.3. Alert Screens
4.7. Password Screen
4.7.1. Introduction
4.7.2. Password Screen
4.7.3. Adding/Removing/Changing Passwords
4.7.4. Password Log
4.8. Activity Log Menu
4.8.1. Introduction
4.8.2. Operator Checklist Log
4.8.3. Password Log
4.8.4. Impact Events Log
4.9. Calibration Menu
4.9.1. Introduction
4.9.2. Load Weight Calibration
4.9.3. Return to Set Tilt Stop Point Calibration
4.9.4. E-Hydraulic and Manual Valve Threshold Calibration
4.9.5. Steering Wheel Center Point Calibration
4.9.6. Steer Axle Position Calibration
4.9.7. Steer Axle Center Point Calibration
4.9.8. Manual Hydraulics Calibration
4.10. Display Menu
4.10.1. Introduction
4.10.2. Set Date and Time Format Menu
4.10.3. Set Daylight Saving Time Menu
4.10.4. Set Time and Date Menu
4.10.5. Set Units Menu
4.11. Status Menu
4.11.1. Introduction
4.11.2. VSM Versions
4.11.3. Display Versions
4.11.4. Truck Serial Number
4.11.5. Hour Meters
4.11.6. E-Hydraulic Controller Versions
4.11.7. Pump Motor Controller Versions
4.11.8. Traction Motor Controller 1 Versions
4.11.9. Traction Motor Controller 2 Versions
4.11.10. Light Controller Versions
4.11.11. Impact Sensor Versions
4.12. Truck Setup Menu
4.12.1. Introduction
4.12.2. Add/Remove Password
4.12.3. Battery Settings
4.12.4. Restore Default Settings
4.12.5. Motion Alarm
4.12.6. Impact Monitor Settings
4.12.7. Auto Power-Off Time Delay
4.12.8. Return to Set Tilt
4.12.9. Traction Speed Limit
4.12.10. Scheduled Maintenance Reminder
4.12.11. Minimum Pump Standby Flow Rate
4.12.12. Operator Checklist
4.12.13. Impact Monitor Shutdown
4.12.14. Motor Braking
4.12.15. Steering Wheel Friction and Steering Turns Adjustment
5. RM1336-(07-2020)-UK-EN
5.1. General
5.1.1. Description
5.1.2. Display Panel Menu Access
5.2. Menu Flowchart
5.2.1. Technician Menu Flowchart
5.3. Menu Navigation
5.4. Icon Glossary
5.4.1. Introduction
5.4.2. Soft Key Icons
5.4.3. Overlay Icons
5.4.4. Heat Exchange Module Warning Indicator Screen
5.4.5. System Off Screen and Alert Screens
5.4.6. Main Menu Title Screens
5.4.7. Submenu Icons Grouped by Menu
5.5. Operating Screen
5.5.1. Introduction
5.5.2. Performance Mode Controls
5.5.3. Status and Warning Icons
5.5.4. Battery Discharge Indicator
5.5.5. Direction and Parking Brake Indicators
5.5.6. Hazard Flashers and Lighting Controls
5.5.7. Steer Angle Indicator
5.5.8. System Time
5.5.9. Load Weight Indicator
5.6. System Off/Alert Screens
5.6.1. Introduction
5.6.2. System Off Screen
5.6.3. Alert Screens
5.7. Password Screen
5.7.1. Introduction
5.7.2. Password Screen
5.7.3. Adding/Removing/Changing Passwords
5.7.4. Password Log
5.8. Activity Log Menu
5.8.1. Introduction
5.8.2. Operator Checklist Log
5.8.3. Password Log
5.8.4. Impact Events Log
5.9. Calibration Menu
5.9.1. Introduction
5.9.2. Load Weight Calibration
5.9.3. Return to Set Tilt Stop Point Calibration
5.9.4. E-Hydraulic and Manual Valve Threshold Calibration
5.9.5. Steering Wheel Center Point Calibration
5.9.6. Steer Axle Position Calibration
5.9.7. Steer Axle Center Point Calibration
5.9.8. Manual Hydraulics Calibration
5.10. Display Menu
5.10.1. Introduction
5.10.2. Set Date and Time Format Menu
5.10.3. Set Daylight Saving Time Menu
5.10.4. Set Time and Date Menu
5.10.5. Set Units Menu
5.11. Status Menu
5.11.1. Introduction
5.11.2. VSM Versions
5.11.3. Display Versions
5.11.4. Truck Serial Number
5.11.5. Hour Meters
5.11.6. E-Hydraulic Controller Versions
5.11.7. Pump Motor Controller Versions
5.11.8. Traction Motor Controller 1 Versions
5.11.9. Traction Motor Controller 2 Versions
5.11.10. Light Controller Versions
5.11.11. Impact Sensor Versions
5.11.12. E-Steer Controller 1 Versions
5.11.13. E-Steer Controller 2 Versions
5.12. Truck Setup Menu
5.12.1. Introduction
5.12.2. Add/Remove Password
5.12.3. Battery Settings
5.12.4. Motor Braking
5.12.5. Battery Mode
5.12.6. Battery Setup
5.12.7. BDI Adjustment Setting
5.12.8. Acceleration Rates
5.12.9. Hour Meter Initialization
5.12.10. Impact Monitor Shutdown
5.12.11. Operator Checklist
5.12.12. Minimum Pump Standby Flow Rate
5.12.13. Scheduled Maintenance Reminder
5.12.14. Traction Speed Limit
5.12.15. Return to Set Tilt
5.12.16. Auto Power-Off Time Delay
5.12.17. Impact Monitor Settings
5.12.18. Motion Alarm
5.12.19. Lift Hydraulic Function Maximum Speed and Ramp Times
5.12.20. Lower Hydraulic Function Maximum Speed and Ramp Times
5.12.21. Tilt Forward Hydraulic Function Maximum Speed and Ramp Times
5.12.22. Tilt Backward Hydraulic Function Maximum Speed and Ramp Times
5.12.23. Auxiliary 1A Hydraulic Function Maximum Speed and Ramp Times
5.12.24. Auxiliary 1B Hydraulic Function Maximum Speed and Ramp Times
5.12.25. Auxiliary 2A Hydraulic Function Maximum Speed and Ramp Times
5.12.26. Auxiliary 2B Hydraulic Function Maximum Speed and Ramp Times
5.12.27. Optional Hydraulic Functions
5.12.28. Rear Lights Control
5.12.29. Restore Default Settings
5.12.30. Steering Wheel Friction and Steering Turns Adjustment
5.13. Diagnostics Menu
5.13.1. Introduction
5.13.2. Fault Code Log
5.13.3. Speedometer
5.13.4. Direction Switch
5.13.5. Traction Motor 1 Status
5.13.6. Traction Motor 2 Status
5.13.7. Occupancy Sensor
5.13.8. Brake System Sensors
5.13.9. Pump Status
5.13.10. Hydraulic Control Inputs
5.13.11. E-Hydraulic Valves
5.13.12. Hydraulic Sensors
5.13.13. System Voltages
5.13.14. Steering Position Sensors
5.13.15. E-Steering Position Sensors
5.13.16. Electric Brake
6. RM1377-(09-2019)-UK-EN
6.1. SECTION 9010 Operational Diagnostic Procedures
6.1.1. Group 05 – Operational Checkout
6.2. SECTION 9025 Traction Motor
6.2.1. Group 10 – Principles of Operation
6.2.2. Group 30 – Observed Symptoms
6.3. SECTION 9030 Electrical System
6.3.1. Group 03 – General Maintenance and Diagnostic Data
6.3.2. Group 10 – Principles of Operation
6.3.3. Group 20 – Diagnostic Trouble Codes
6.3.4. Group 30 – Observed Symptoms
6.3.5. Group 55 – Icons and Graphics
6.4. SECTION 9035 Drive Axle/Unit
6.4.1. Group 10 – Principles of Operation
6.4.2. Group 30 – Observed Symptoms
6.5. SECTION 9050 Hydraulic Systems
6.5.1. Group 10 – Principles of Operation
6.5.2. Group 33 – Observed Symptoms-Gear Pump
6.5.3. Group 43 – Tests and Adjustments-Gear Pump
6.6. SECTION 9060 Operators Station
6.6.1. Group 10 – Principles of Operation
6.7. SECTION 9070 Front End (Mast) and Chassis
6.7.1. Group 10 – Principles of Operation
6.7.2. Group 30 – Observed Symptoms
6.8. SECTION 9080 Supplementary Data
6.8.1. Group 50 – Abbreviations and Acronyms
7. RM1446-(09-2014)-UK-EN
8. RM1514-(12-2013)-UK-EN
9. RM1515-(12-2013)-UK-EN
10. RM1516-(12-2013)-UK-EN
11. RM1517-(12-2013)-UK-EN
12. RM1518-(12-2013)-UK-EN
13. RM1519-(05-2014)-UK-EN
14. RM1520-(05-2014)-UK-EN
15. RM1521-(11-2015)-UK-EN
15.1. Safety Procedures When Working Near Mast
15.2. General
15.3. Description
15.4. Tilt Cylinder Repair
15.4.1. Disassemble
15.4.2. Inspect
15.4.3. Assemble
15.4.4. Install
15.4.5. Tilt Cylinders, Adjust
15.4.6. Tilt Cylinders Leak Check
15.5. Lift Cylinder Repair
15.5.1. Main Lift Cylinder (Mast a270, a271 and a272)
15.5.2. Main Lift Cylinder (Mast c662)
15.6. Free Lift Cylinder Repair
15.6.1. Free-Lift Cylinder (Mast a271 and a272)
15.6.2. Free-Lift Cylinder (Mast c662)
15.7. Sideshift Cylinder Repair
15.7.1. Disassemble
15.7.2. Clean and Inspect
15.7.3. Assemble and Install
15.8. Seal Kit Installation
15.8.1. External Installation (Seal and Back-Up Ring)
15.8.2. Internal Installation (Piston Rod Assembly)
15.9. Torque Specifications
15.9.1. Tilt Cylinders
15.9.2. Main and Free-Lift Cylinders
15.9.3. Sideshift Cylinder
16. RM1524-(01-2020)-UK-EN
16.1. General
16.1.1. Discharging the Capacitors
16.2. Display Panel and Key or Keyless Switch Replacement
16.2.1. Display Panel, Replace
16.3. Electronic and Manual Hydraulic Controls
16.3.1. General
16.3.2. Manual Hydraulic Controls
16.3.3. E-Hydraulic Controls – Test
16.3.4. E-Hydraulic Controls
16.4. Electronic-Hydraulic Controls, After January, 2020
16.4.1. General
16.4.2. E-Hydraulic Controls – TEST
16.4.3. Mini-levers, Remove and Install
16.4.4. Armrest Assembly
16.4.5. Horn Button
16.4.6. Direction Control Switch
16.4.7. Emergency Disconnect Switch
16.4.8. push (override) button
16.5. Sensors and Switches
16.5.1. General
16.5.2. Hydraulic Motor Speed Sensor
16.5.3. Hydraulic Motor Temperature Sensor
16.5.4. Traction Motor Temperature Sensor
16.5.5. Traction Motor Speed Sensor
16.5.6. Low Level Brake Fluid Switch
16.5.7. Service Brake Pressure Sensor
16.5.8. Accelerator Pedal Position Sensor

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