Hyster J1.50 – J1.75EX, J2.00 – J2.50EX Troubleshooting Maintenance And Repair

Description

• Model List:
  • J1.50 – J1.75EX, J2.00 – J2.50EX Troubleshooting

• 1.
• 1.1. Troubleshooting
• 1.2. Safety Precautions Maintenance and Repair
• 1.3. Description
• 1.4. AC Motors
• 1.5. Motor Controllers
• 1.6. Traction Controller
• 1.7. Hydraulic Controller
• 1.8. Dash Display
• 1.9. Controller Area Network Bus (CAN Bus)
• 1.10. Steering Motor
• 1.11. Other Control Components
• 1.12. MONOTROL Pedal
• 1.13. Service Brake Switch
• 1.14. Seat Switch (Optional)
• 1.15. Hydraulic Inputs
• 1.16. Steering Wheel Speed
• 1.17. Contactors
• 1.18. Control Functions
• 1.19. Passwords
• 1.20. Default Password Setting
• 1.21. Changing Passwords
• 1.22. Enabling Passwords
• 1.23. Traction Interlocks
• 1.24. Traction Speed Control
• 1.25. Traction Acceleration
• 1.26. Traction Current Limit
• 1.27. Neutral Deceleration
• 1.28. Reversal Deceleration
• 1.29. Service Brake Deceleration
• 1.30. Thermal Management
• 1.31. Hydraulic Interlocks
• 1.32. Hydraulic Speed Control
• 1.33. Hydraulic Acceleration
• 1.34. Hydraulic Current Limit
• 1.35. Lift Lockout
• 1.36. Lift Limit (Optional)
• 1.37. On-Demand Steering
• 1.38. Warning Speed Relay 1 and 2 (Optional)
• 1.39. Work Lights
• 1.40. Turn Signals
• 1.41. Reverse Lights
• 1.42. Flashing Lights
• 1.43. Auto-Off
• 1.44. Display
• 1.45. Display Layout
• 1.46. Display Screens
• 1.47. Status Icons
• 1.48. Character Messages
• 1.49. Advisory Windows
• 1.50. Warning Indicator
• 1.51. Speed Limit
• 1.52. Battery Discharge Indicator
• 1.53. Power Mode Level Indicator
• 1.54. Menu Layout
• 1.55. Troubleshooting Guidelines and Procedures
• 1.56. Troubleshooting Guidelines
• 1.57. Diagnostic Trouble Codes
• 1.58. Controller Error Codes
• 1.59. Message Center
• 1.60. Fault Log
• 1.61. LED Controller Fault Indicator
• 1.62. Handheld (Sold Separately)
• 1.63. Controllers
• 1.64. Ton
• 1.65. Ton
• 1.66. Status Icons
• 1.67. Diagnostic Trouble Codes
• 1.68. Hydraulic Controller Fault Codes
• 1.69. Electrical
• 1.70. Traction Controller Connector
• 1.71. Hydraulic Controller Connector
• 1.72. Display Main Connector
• 1.73. Display Communication Connector
• 1.74. Accelerator Sensor
• 1.75. Directional Sensor
• 1.76. Traction Motor Speed Sensor
• 1.77. Traction Motor Thermal Sensor
• 1.78. Hydraulic Motor Speed Sensor
• 1.79. Hydraulic Motor Thermal Sensor
• 1.80. Electrical Schematic
• 1.81. Diagrams and Schematics
• 1.82. Work Lights
• 1.83. Turn Signals
• 1.84. Brake Lights
• 1.85. Tail Lights
• 1.86. Reverse Lights and Alarms
• 1.87. Directional Sensor
• 1.88. Accelerator Sensor
• 1.89. Directional Lever (Optional)
• 1.90. Seat Switch
• 1.91. Steering Wheel Speed
• 1.92. Steering Pump Motor
• 1.93. Table 1. Example Battery Undervoltage (Error Code 23)
• 1.94. Table 2. No LED
• 1.95. Table 3. Red
• 1.96. Table 4. Red
• 1.97. Table 5. DTC 112
• 1.98. Table 6. DTC 113
• 1.99. Table 7. DTC 114
• 1.100. Table 8. DTC 115
• 1.101. Table 9. DTC 116
• 1.102. Table 10. DTC 117
• 1.103. Table 11. DTC 118
• 1.104. Table 12. DTC 122
• 1.105. Table 13. DTC 123
• 1.106. Table 14. DTC 124
• 1.107. Table 15. DTC 125
• 1.108. Table 16. DTC 128
• 1.109. Table 17. DTC 129
• 1.110. Table 18. DTC 129
• 1.111. Table 19. DTC 131
• 1.112. Table 20. DTC 134
• 1.113. Table 21. DTC 136
• 1.114. Table 22. DTC 136
• 1.115. Table 23. DTC 137
• 1.116. Table 24. DTC 138
• 1.117. Table 25. DTC 139
• 1.118. Table 26. DTC 146
• 1.119. Table 27. DTC 149
• 1.120. Table 28. DTC 151
• 1.121. Table 29. DTC 152
• 1.122. Table 30. DTC 153
• 1.123. Table 31. DTC 154
• 1.124. Table 32. DTC 155
• 1.125. Table 33. DTC 156
• 1.126. Table 34. DTC 157
• 1.127. Table 35. DTC 158
• 1.128. Table 36. DTC 159
• 1.129. Table 37. DTC 161
• 1.130. Table 38. DTC 162
• 1.131. Table 39. DTC 163
• 1.132. Table 40. DTC 164
• 1.133. Table 41. DTC 165
• 1.134. Table 42. DTC 166
• 1.135. Table 43. DTC 167
• 1.136. Table 44. DTC 168
• 1.137. Table 45. DTC 169
• 1.138. Table 46. DTC 171
• 1.139. Table 47. DTC 173
• 1.140. Table 48. DTC 189
• 1.141. Table 49. DTC 191
• 1.142. Table 50. DTC 193
• 1.143. Table 51. DTC 212
• 1.144. Table 52. DTC 213
• 1.145. Table 53. DTC 215
• 1.146. Table 54. DTC 216
• 1.147. Table 55. DTC 217
• 1.148. Table 56. DTC 218
• 1.149. Table 57. DTC 222
• 1.150. Table 58. DTC 223
• 1.151. Table 59. DTC 224
• 1.152. Table 60. DTC 225
• 1.153. Table 61. DTC 228
• 1.154. Table 62. DTC 229
• 1.155. Table 63. DTC 236
• 1.156. Table 64. DTC 237
• 1.157. Table 65. DTC 241
• 1.158. Table 66. DTC 242
• 1.159. Table 67. DTC 245
• 1.160. Table 68. DTC 246
• 1.161. Table 69. DTC 247
• 1.162. Table 70. DTC 249
• 1.163. Table 71. DTC 267
• 1.164. Table 72. DTC 268
• 1.165. Table 73. DTC 269
• 1.166. Table 74. DTC 271
• 1.167. Table 75. DTC 272
• 1.168. Table 76. DTC 273
• 1.169. Table 77. DTC 289
• 1.170. Table 78. DTC 291
• 1.171. Table 79. Accelerator Sensor
• 1.172. Table 80. Directional Sensor
• 1.173. Table 81. Traction Motor Speed Sensor
• 1.174. Table 82. Motor Thermal Sensor
• 1.175. Table 83. Hydraulic Motor Speed Sensor
• 1.176. Table 84. Hydraulic Motor Thermal Sensor
• 2. Description
• 3. Diagnostic-1
• 4. Diagnostic-2
• 5. Diagnostic-3
• 6. Display
• 7. Electrical
• 8. TSProcedures