Hyster S70-100XM, S80-100XMBCS, S120XMS, S100XM-PRS (F004) Parts Manual

Description

• Model List:
  • S70-100XM, S80-100XMBCS, S120XMS, S100XM-PRS (F004)

• 1. GENERAL TRUCK
• 2. FLOOR PLATES AND COVERS
• 3. BATTERY TRAY LATCH
• 4. COUNTERWEIGHT
• 5. OVERHEAD GUARD
• 6. NON-SUSPENSION SEAT
• 7. NON-SUSPENSION SEAT
• 8. FULL SUSPENSION SEAT SHEET 1 OF 2 ( S/N F004V03917C)
• 9. FULL SUSPENSION SEAT SHEET 2 OF 2 ( S/N F004V03917C)
• 10. FULL SUSPENSION SEAT
• 11. FULL SUSPENSION SWIVEL SEAT SHEET 1 OF 2 ( S/N F004V03917C)
• 12. FULL SUSPENSION SWIVEL SEAT SHEET 2 OF 2 ( S/N F004V03917C)
• 13. FULL SUSPENSION SWIVEL SEAT
• 14. FORK STANDARD TAPER HOOK TYPE (S70-80XM)
• 15. FORK STANDARD TAPER HOOK TYPE (S100-120XM)
• 16. FORK POLISHED WITH FULL BOTTOM TAPER HOOK TYPE
• 17. LOAD BACKREST EXTENSION
• 18. ENGINES
• 18.1. ASSEMBLED ENGINE GASOLINE, 4.3L EPA COMPLIANT – SHEET 1 OF 2
• 18.2. ASSEMBLED ENGINE GASOLINE, 4.3L EPA COMPLIANT – SHEET 2 OF 2
• 18.3. ASSEMBLED ENGINE LPG, 4.3L EPA COMPLIANT – SHEET 1 OF 2
• 18.4. ASSEMBLED ENGINE LPG, 4.3L EPA COMPLIANT – SHEET 2 OF 2
• 18.5. COIL ASSEMBLY
• 18.6. VALVE COVER AND INLET MANIFOLD GASOLINE AND LPG
• 18.7. CYLINDER HEAD GASOLINE AND LPG
• 18.8. CYLINDER BLOCK GASOLINE AND LPG
• 18.9. INTAKE MANIFOLD AND FUEL RAIL GASOLINE – 4.3L EPA COMPLIANT
• 18.10. CAMSHAFT AND OIL PAN GASOLINE AND LPG
• 18.11. OIL PUMP GASOLINE AND LPG
• 18.12. DRIP SHIELD GASOLINE AND LPG
• 18.13. COOLING GASOLINE AND LPG
• 18.14. FAN DRIVE AND ALTERNATOR MOUNTING GASOLINE AND LPG
• 18.15. VALVE COVER AND ROCKER ARM SHAFT DIESEL
• 18.16. CYLINDER HEAD DIESEL
• 18.17. CYLINDER BLOCK DIESEL
• 18.18. MANIFOLDS DIESEL
• 18.19. CRANKSHAFT AND PISTON DIESEL
• 18.20. OIL PAN AND PUMP DIESEL
• 18.21. OIL FILTER DIESEL
• 18.22. COOLING DIESEL
• 18.23. COOLANT PUMP DIESEL
• 18.24. TIMING GEAR DIESEL
• 18.25. ENGINE MOUNTS
• 18.26. FLYWHEEL HOUSING GASOLINE, LPG AND DIESEL
• 18.27. EXHAUST GASOLINE AND LPG (STANDARD, OVERHEAD AND SAFETY), DIESEL (OVERHEAD) – EPA COMPLIANT
• 18.28. EXHAUST WRAPS PAPER INDUSTRY OPTION
• 18.29. EXHAUST DIESEL – STANDARD
• 18.30. EXHAUSTER ROTARY – DIESEL
• 18.31. EXHAUST GASOLINE AND LPG – NON-EPA COMPLIANT
• 19. FUEL SYSTEM
• 19.1. AIR INTAKE AND FILTER SYSTEM GASOLINE, LPG AND DIESEL
• 19.2. AIR FILTER
• 19.3. FUEL SUPPLY SYSTEM GASOLINE
• 19.4. THROTTLE BODY ASSEMBLY GASOLINE – 4.3L EPA COMPLIANT ENGINE
• 19.5. ENGINE FUEL SYSTEM LPG – 4.3L EPA COMPLIANT ENGINE
• 19.6. FUEL FILTERING SYSTEM LPG – 4.3L EPA COMPLIANT ENGINE
• 19.7. THROTTLE BODY AND MIXER LPG – 4.3L EPA COMPLIANT ENGINE
• 19.8. REGULATING SYSTEM LPG – 4.3L EPA COMPLIANT ENGINE
• 19.9. LPG TANK BRACKET FIXED – STANDARD ( S/N F004V02383B)
• 19.10. LPG TANK BRACKET FIXED – STANDARD (S/N F004V02384B )
• 19.11. LPG TANK BRACKET EZXCHANGE BRACKET – STANDARD AND BOX CAR SPECIAL ( S/N F004V02383B)
• 19.12. LPG TANK BRACKET EZXCHANGE BRACKET – STANDARD AND BOX CAR SPECIAL (S/N F004V02384B )
• 19.13. LPG TANK BRACKET FIXED – BOX CAR SPECIAL
• 19.14. LPG TANK BRACKET EZXCHANGE BRACKET – 80 BOX CAR SPECIAL
• 19.15. LPG TANK BRACKET EZXCHANGE BRACKET – 80 BOX CAR SPECIAL (1/2005 )
• 19.16. LPG TANK BRACKET FIXED – STANDARD WITH NYLON STRAP
• 19.17. LPG TANK BRACKET FIXED – BOX CAR SPECIAL WITH NYLON STRAP
• 19.18. LPG TANK BRACKET EZXCHANGE BRACKET – 80 BOX CAR SPECIAL WITH NYLON STRAP
• 19.19. FUEL SUPPLY SYSTEM DIESEL
• 19.20. FUEL SYSTEM LOW PRESSURE – DIESEL
• 19.21. HIGH PRESSURE FUEL INJECTION DIESEL
• 19.22. WATER SEPARATOR DIESEL
• 19.23. LIFT PUMP DIESEL
• 19.24. FUEL FILTER DIESEL
• 19.25. THROTTLE LINKAGE GASOLINE, LPG, AND DIESEL
• 19.26. ACCELERATOR PEDAL AND BRACKET ASSEMBLY WITH FORWARD AND REVERSE LEVER
• 19.27. ACCELERATOR PEDAL AND BRACKET ASSEMBLY MONOTROL
• 19.28. MONOTROL PEDAL
• 20. ELECTRICAL SYSTEM
• 20.1. INSTRUMENT PANEL
• 20.2. ELECTRICAL SYSTEM DASH PANEL
• 20.3. ELECTRICAL SYSTEM GASOLINE AND LPG
• 20.4. ELECTRICAL SYSTEM LPS
• 20.5. ELECTRICAL SYSTEM DIESEL
• 20.6. ELECTRICAL SYSTEM CHASSIS
• 20.7. WIRE HARNESS DASH ( S/N F004V01696B)
• 20.8. WIRE HARNESS DASH (S/N F004V01697B S/N F004V03148C)
• 20.9. WIRE HARNESS DASH (S/N F004V03149C )
• 20.10. WIRE HARNESS POWER DISTRIBUTION GROUP
• 20.11. WIRE HARNESS CHASSIS ( S/N F004V03917C)
• 20.12. WIRE HARNESS CHASSIS (S/N F004V03918C )
• 20.13. WIRE HARNESS FUEL INJECTOR – GASOLINE GM 4.3L
• 20.14. WIRE HARNESS ENGINE, GASOLINE GM 4.3L – SHEET 1 0F 2
• 20.15. WIRE HARNESS ENGINE, GASOLINE GM 4.3L – SHEET 2 OF 2
• 20.16. WIRE HARNESS – ENGINE LPG GM 4.3L – SHEET 1 0F 2
• 20.17. WIRE HARNESS – ENGINE LPG GM 4.3L – SHEET 2 OF 2
• 20.18. WIRE HARNESS LPG REGULATOR
• 20.19. WIRE HARNESS ENGINE – DIESEL
• 20.20. WIRE HARNESS INTERFACE
• 20.21. WIRE HARNESS SEALED ALTERNATOR
• 20.22. DISTRIBUTOR GASOLINE AND LPG
• 20.23. SEALED ALTERNATOR
• 20.24. ALTERNATOR MOUNTING DIESEL
• 20.25. STARTER GASOLINE AND LPG
• 20.26. STARTER DIESEL
• 20.27. STARTER DIESEL – OPTIONAL
• 21. TRANSMISSION
• 21.1. TRANSMISSION
• 21.2. TRANSMISSION CONTROL VALVE SHEET 1 OF 2
• 21.3. TRANSMISSION CONTROL VALVE SHEET 2 OF 2
• 21.4. CLUTCH PACKS
• 21.5. CLUTCH PACKS
• 21.6. TORQUE CONVERTER
• 21.7. DIFFERENTIAL AND HYPOID ASSEMBLY
• 21.8. DIFFERENTIAL AND HYPOID ASSEMBLY
• 21.9. DRIVE AXLE
• 21.10. DRIVE TIRES AND WHEELS
• 22. STEERING SYSTEM
• 22.1. STEER COLUMN
• 22.2. SHIFT LEVERS
• 22.3. STEER AXLE
• 22.4. STEER CYLINDER
• 22.5. STEERING CYLINDER
• 22.6. STEER TIRES AND WHEELS
• 23. BRAKE SYSTEM
• 23.1. BRAKE LINKAGE SINGLE PEDAL
• 23.2. BRAKE LINKAGE DUAL PEDALS
• 23.3. BRAKE LINES
• 23.4. MASTER CYLINDER AND BRAKE BOOSTER
• 23.5. PARK BRAKE LEVER
• 23.6. BRAKE ASSEMBLY SHORT WHEEL BASE
• 23.7. BRAKE ASSEMBLY LONG WHEEL BASE
• 23.8. BRAKE ASSEMBLY OPTIONAL 4 INCH (100 MM) WIDE
• 24. HYDRAULIC SYSTEM
• 24.1. HYDRAULIC HOSES AND FITTINGS SUPPLY AND RETURN
• 24.2. HYDRAULIC HOSES AND FITTINGS TILT
• 24.3. HYDRAULIC HOSE AND FITTINGS STEERING AND HOIST
• 24.4. HYDRAULIC HOSES AND FITTINGS AUXILIARY – 3, 4 AND 5 FUNCTION
• 24.5. CONTROL VALVE AND ATTACHING PARTS THREE FUNCTION ( S/N F004V02247B)
• 24.6. CONTROL VALVE AND ATTACHING PARTS FOUR FUNCTION ( S/N F004V02247B)
• 24.7. CONTROL VALVE AND ATTACHING PARTS FIVE FUNCTION ( S/N F004V02247B)
• 24.8. HYDRAULIC CONTROL VALVE
• 24.9. CONTROL VALVE AND ATTACHING PARTS THREE FUNCTION (S/N F004V02148B )
• 24.10. CONTROL VALVE AND ATTACHING PARTS FOUR FUNCTION (S/N F004V02248B )
• 24.11. CONTROL VALVE AND ATTACHING PARTS FIVE FUNCTION (S/N F004V02248B )
• 24.12. HYDRAULIC CONTROL VALVE THREE, FOUR, AND FIVE FUNCTION (S/N F004V02161B )
• 24.13. TRANSMISSION COOLING AND STEERING LINES
• 24.14. HYDRAULIC FILTER HOUSING
• 24.15. HYDRAULIC PUMP
• 24.16. TILT CYLINDER
• 24.17. MAST INSTALLATION
• 24.18. PRESSURE REGULATOR USED WITH PAPER ROLL
• 25. Mast-Two Stage Limited Free-Lift
• 25.1. OUTER MAST TWO STAGE FULL FREE-LIFT
• 25.2. INNER MAST TWO STAGE LIMITED FREE-LIFT
• 25.3. MAIN LIFT TWO STAGE LIMITED FREE-LIFT
• 25.4. MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT – S70-80XM
• 25.5. MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT – S100-120XM
• 25.6. HEADER HOSE TWO STAGE LIMITED FREE-LIFT
• 25.7. CARRIAGE TWO STAGE LIMITED FREE-LIFT
• 26. Mast-Two Stage Full Free-Lift
• 26.1. OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT
• 26.2. INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT
• 26.3. MAIN CYLINDER TWO STAGE FULL FREE-LIFT – S70-80XM
• 26.4. MAIN CYLINDER TWO STAGE FULL FREE-LIFT – S100-120XM
• 26.5. FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT
• 26.6. HEADER HOSE TWO STAGE FULL FREE-LIFT
• 26.7. CARRIAGE TWO STAGE FULL FREE-LIFT
• 27. Mast-Three Stage Full Free-Lift
• 27.1. OUTER MAST THREE STAGE FULL FREE-LIFT
• 27.2. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT
• 27.3. INNER MAST THREE STAGE FULL FREE-LIFT
• 27.4. MAIN LIFT THREE STAGE FULL FREE-LIFT
• 27.5. FREE-LIFT THREE STAGE FULL FREE-LIFT
• 27.6. MAIN CYLINDER THREE STAGE FULL FREE-LIFT
• 27.7. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 27.8. HEADER HOSE THREE STAGE FULL FREE-LIFT
• 27.9. CARRIAGE THREE STAGE FULL FREE-LIFT
• 28. OPTIONS
• 28.1. INTEGRAL SIDE-SHIFT TWO STAGE LIMITED FREE-LIFT – S70-80XM
• 28.2. INTEGRAL SIDE-SHIFT TWO STAGE LIMITED FREE-LIFT – S100-120XM
• 28.3. INTEGRAL SIDE-SHIFT CARRIAGE 1067 MM (42 IN.) CLASS III – TWO STAGE LIMITED FREE-LIFT
• 28.4. INTEGRAL SIDE-SHIFT CARRIAGE 1219 MM (48 IN.) CLASS III – TWO STAGE LIMITED FREE-LIFT
• 28.5. INTEGRAL SIDE-SHIFT CARRIAGE 1219 MM (48 IN.) CLASS IV – TWO STAGE LIMITED FREE-LIFT
• 28.6. INTEGRAL SIDE-SHIFT TWO STAGE FULL FREE-LIFT – S70-80XM
• 28.7. INTEGRAL SIDE-SHIFT TWO STAGE FULL FREE-LIFT – S100-120XM
• 28.8. INTEGRAL SIDE-SHIFT CARRIAGE 1067 MM (42 IN.) CLASS III – TWO STAGE FULL FREE-LIFT
• 28.9. INTEGRAL SIDE-SHIFT CARRIAGE 1219 MM (48 IN.) CLASS III – TWO STAGE FULL FREE-LIFT
• 28.10. INTEGRAL SIDE-SHIFT CARRIAGE 1219 MM (48 IN.) CLASS IV – TWO STAGE FULL FREE-LIFT
• 28.11. INTEGRAL SIDE-SHIFT THREE STAGE FULL FREE-LIFT – S70-80XM
• 28.12. INTEGRAL SIDE-SHIFT THREE STAGE FULL FREE-LIFT – S100-120XM
• 28.13. INTEGRAL SIDE-SHIFT CARRIAGE 1067 MM (42 IN.) CLASS III – THREE STAGE FULL FREE-LIFT
• 28.14. INTEGRAL SIDE-SHIFT CARRIAGE 1219 MM (48 IN.) CLASS III – THREE STAGE FULL FREE-LIFT
• 28.15. INTEGRAL SIDE-SHIFT CARRIAGE 1219 MM (48 IN.) CLASS IV – THREE STAGE FULL FREE-LIFT
• 28.16. SIDE ROLLER ISS CARRIAGE – KIT
• 28.17. AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT
• 28.18. TUBE EXTENSION KITS TWO AND THREE STAGE FULL FREE-LIFT
• 28.19. QUICK DISCONNECT
• 28.20. FRONT HEADLIGHTS
• 28.21. REAR DRIVE LIGHT
• 28.22. PLUGS WITHOUT BACK-UP AND BRAKE LIGHTS
• 28.23. LIGHTS, LED BACK-UP AND BRAKE
• 28.24. WIRE HARNESS PRESSURE SWITCH – LED BRAKE LIGHTS
• 28.25. LIGHTS BACK-UP AND BRAKE WITHOUT HEAVY DUTY AIR INTAKE OR OVERHEAD EXHAUST
• 28.26. LIGHTS REAR DRIVE, BACK-UP AND BRAKE WITH HEAVY DUTY AIR INTAKE – OR OVERHEAD EXHAUST
• 28.27. LED LIGHTS, BACK-UP AND BRAKE WITH HEAVY DUTY AIR INTAKE AND OVERHEAD EXHAUST
• 28.28. STROBE LIGHT HIGH MOUNT
• 28.29. STROBE LIGHT LOW MOUNT
• 28.30. ACCUMULATOR
• 28.31. BACK-UP ALARM
• 29. FIELD CONVERSION KITS
• 29.1. MISCELLANEOUS KITS
• 29.2. HYDRAULIC CONTROL CONVERSIONS HUSCO VALVES ONLY
• 29.3. SWING OUT DROP DOWN LPG KITS
• 29.4. OPERATOR PRESENCE SYSTEM KITS
• 29.5. TUBE EXTENSION CONVERSION KITS TWO STAGE LIMITED FREE-LIFT
• 29.6. TUBE EXTENSION CONVERSION KITS THREE STAGE FULL FREE-LIFT
• 29.7. TUBE EXTENSION CONVERSION KITS TWO STAGE FULL FREE-LIFT
• 30. NUMERICAL INDEX