Name: JCB 210X, 220X Excavator Operator Manual 9831-3750
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Description

Model List:
- 210X, 220X Excavator

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
10. Safety Warnings …………………………………………………………………………………………………………………… 2
11. General Safety …………………………………………………………………………………………………………………….. 3
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 5
16. Name and Address of the Manufacturer …………………………………………………………………………………. 5
17. Product Compliance ……………………………………………………………………………………………………………… 5
18. Description
19. General ……………………………………………………………………………………………………………………………….. 6
20. Intended Use ……………………………………………………………………………………………………………………….. 6
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
22. Optional Equipment and Attachments …………………………………………………………………………………….. 7
23. Danger Zone ……………………………………………………………………………………………………………………….. 7
24. Main Component Locations …………………………………………………………………………………………………… 7
25. Product and Component Identification
26. Machine ………………………………………………………………………………………………………………………………. 8
27. Engine ………………………………………………………………………………………………………………………………… 8
28. Operator Protective Structure ………………………………………………………………………………………………… 9
29. Safety Labels
30. General ……………………………………………………………………………………………………………………………… 12
31. Safety Label Identification ……………………………………………………………………………………………………. 12
32. Operator Station
33. Component Locations …………………………………………………………………………………………………………. 15
34. Interior Switches
35. General ……………………………………………………………………………………………………………………………… 17
36. Ignition Switch ……………………………………………………………………………………………………………………. 17
37. Cab Interior Light ……………………………………………………………………………………………………………….. 18
38. Engine Stop Switch ……………………………………………………………………………………………………………. 18
39. Service Lights ……………………………………………………………………………………………………………………. 18
40. Console Switches
41. General ……………………………………………………………………………………………………………………………… 19
42. Operation
43. Introduction
44. General ……………………………………………………………………………………………………………………………… 23
45. Operating Safety
46. General ……………………………………………………………………………………………………………………………… 24
47. Worksite Safety ………………………………………………………………………………………………………………….. 26
48. Risk Assessment ……………………………………………………………………………………………………………….. 27
49. Walk-Around Inspection
50. General ……………………………………………………………………………………………………………………………… 29
51. Entering and Leaving the Operator Station
52. General ……………………………………………………………………………………………………………………………… 30
53. Emergency Exit ………………………………………………………………………………………………………………….. 31
54. Doors
55. Operator Door ……………………………………………………………………………………………………………………. 32
56. Windows
57. Front Window …………………………………………………………………………………………………………………….. 34
58. Sun Visor-Sunblind
59. Sunblind ……………………………………………………………………………………………………………………………. 36
60. Battery Isolator
61. General ……………………………………………………………………………………………………………………………… 40
62. Before Starting the Engine
63. General ……………………………………………………………………………………………………………………………… 41
64. Operator Seat
65. General ……………………………………………………………………………………………………………………………… 43
66. Suspension Seat ………………………………………………………………………………………………………………… 43
67. Heated Seat Controls …………………………………………………………………………………………………………. 43
68. Seat Ventilation Controls …………………………………………………………………………………………………….. 44
69. Seat Belt
70. General ……………………………………………………………………………………………………………………………… 45
71. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 45
72. Static Seat Belt ………………………………………………………………………………………………………………….. 46
73. Mirrors
74. General ……………………………………………………………………………………………………………………………… 48
75. Starting the Engine
76. General ……………………………………………………………………………………………………………………………… 50
77. Warming Up ………………………………………………………………………………………………………………………. 50
78. Immobiliser ………………………………………………………………………………………………………………………… 51
79. Stopping and Parking
80. General ……………………………………………………………………………………………………………………………… 54
81. Preparing for Travel
82. General ……………………………………………………………………………………………………………………………… 55
83. Preparing for Worksite Travel ………………………………………………………………………………………………. 55
84. Beacon ……………………………………………………………………………………………………………………………… 55
85. Safety Equipment
86. General ……………………………………………………………………………………………………………………………… 58
87. Control Lock ………………………………………………………………………………………………………………………. 58
88. Drive Controls
89. Track Controls ……………………………………………………………………………………………………………………. 60
90. Travel Speed Selector ………………………………………………………………………………………………………… 61
91. Instruments
92. General ……………………………………………………………………………………………………………………………… 63
93. Instrument Panel ………………………………………………………………………………………………………………… 64
94. Getting the Machine Moving
95. General ……………………………………………………………………………………………………………………………… 77
96. Slopes
97. General ……………………………………………………………………………………………………………………………… 80
98. Driving on Slopes ………………………………………………………………………………………………………………. 80
99. Working on Slopes …………………………………………………………………………………………………………….. 82
100. Driving the Machine
101. General ……………………………………………………………………………………………………………………………… 84
102. Towing Other Equipment …………………………………………………………………………………………………….. 84
103. Operating Levers-Pedals
104. General ……………………………………………………………………………………………………………………………… 85
105. Control Layouts ………………………………………………………………………………………………………………….. 85
106. Excavator End Controls ………………………………………………………………………………………………………. 85
107. Dozer Blade Controls …………………………………………………………………………………………………………. 93
108. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 93
109. Lifting and Loading
110. General ……………………………………………………………………………………………………………………………… 97
111. Load Charts ………………………………………………………………………………………………………………………. 97
112. Overload Warning System …………………………………………………………………………………………………… 98
113. Working with the Excavator End
114. General ……………………………………………………………………………………………………………………………. 100
115. Preparing to Use the Excavator End …………………………………………………………………………………… 100
116. Lifting With the Excavator End …………………………………………………………………………………………… 100
117. Digging ……………………………………………………………………………………………………………………………. 101
118. Changing the Bucket Linkage ……………………………………………………………………………………………. 106
119. Dipper Stroke Limiter ………………………………………………………………………………………………………… 107
120. Working with the Dozer Blade
121. General ……………………………………………………………………………………………………………………………. 110
122. Dozing and Grading ………………………………………………………………………………………………………….. 110
123. Scraping and Cutting ………………………………………………………………………………………………………… 110
124. Backfilling ………………………………………………………………………………………………………………………… 110
125. Heating, Ventilating and Air-Conditioning (HVAC)
126. General ……………………………………………………………………………………………………………………………. 112
127. Air-Conditioning Controls …………………………………………………………………………………………………… 112
128. Extreme Cold Climate Heater
129. General ……………………………………………………………………………………………………………………………. 113
130. Power Sockets
131. Auxiliary Power Socket ……………………………………………………………………………………………………… 115
132. Fire Extinguisher
133. General ……………………………………………………………………………………………………………………………. 116
134. Moving a Disabled Machine
135. General ……………………………………………………………………………………………………………………………. 118
136. Getting the Machine Unstuck …………………………………………………………………………………………….. 118
137. Jump-Starting the Engine ………………………………………………………………………………………………….. 119
138. Retrieval ………………………………………………………………………………………………………………………….. 120
139. Excavator End (Emergency Operation) ……………………………………………………………………………….. 120
140. Lifting the Machine
141. General ……………………………………………………………………………………………………………………………. 122
142. Transporting the Machine
143. General ……………………………………………………………………………………………………………………………. 124
144. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 124
145. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 128
146. Operating Environment
147. General ……………………………………………………………………………………………………………………………. 130
148. Operating in Low Temperatures …………………………………………………………………………………………. 130
149. Operating in High Temperatures …………………………………………………………………………………………. 130
150. Cab Filters ……………………………………………………………………………………………………………………….. 131
151. Refuelling
152. General ……………………………………………………………………………………………………………………………. 132
153. Low Fuel Levels ……………………………………………………………………………………………………………….. 132
154. Filling the Tank …………………………………………………………………………………………………………………. 132
155. Attachments
156. Working with Attachments
157. Introduction ………………………………………………………………………………………………………………………. 137
158. Attachments for your Machine ……………………………………………………………………………………………. 137
159. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 140
160. Impact Protection ……………………………………………………………………………………………………………… 144
161. Direct-Mounted Attachments
162. General ……………………………………………………………………………………………………………………………. 145
163. Quickhitch
164. Excavator End Quickhitch ………………………………………………………………………………………………….. 148
165. Auxiliary Circuits
166. Auxiliary Venting ………………………………………………………………………………………………………………. 151
167. Buckets
168. General ……………………………………………………………………………………………………………………………. 152
169. Bucket Teeth ……………………………………………………………………………………………………………………. 152
170. Preservation and Storage
171. Cleaning
172. General ……………………………………………………………………………………………………………………………. 157
173. Preparation ………………………………………………………………………………………………………………………. 158
174. Checking For Damage
175. General ……………………………………………………………………………………………………………………………. 159
176. Storage
177. General ……………………………………………………………………………………………………………………………. 160
178. Put into Storage ……………………………………………………………………………………………………………….. 160
179. During Storage …………………………………………………………………………………………………………………. 161
180. Take out of Storage ………………………………………………………………………………………………………….. 161
181. Security
182. General ……………………………………………………………………………………………………………………………. 162
183. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 162
184. LiveLink …………………………………………………………………………………………………………………………… 162
185. Anti-Vandal Guards …………………………………………………………………………………………………………… 162
186. Maintenance
187. Introduction
188. General ……………………………………………………………………………………………………………………………. 165
189. Owner-Operator Support ……………………………………………………………………………………………………. 165
190. Service-Maintenance Agreements ………………………………………………………………………………………. 166
191. Obtaining Spare Parts ………………………………………………………………………………………………………. 166
192. Maintenance Safety
193. General ……………………………………………………………………………………………………………………………. 167
194. Fluids and Lubricants ……………………………………………………………………………………………………….. 168
195. Maintenance Schedules
196. General ……………………………………………………………………………………………………………………………. 172
197. How to Use the Maintenance Schedules …………………………………………………………………………….. 172
198. Maintenance Intervals ……………………………………………………………………………………………………….. 172
199. Maintenance Schedules …………………………………………………………………………………………………….. 173
200. Maintenance Positions
201. General ……………………………………………………………………………………………………………………………. 177
202. Maintenance Position (Excavator End Lowered) …………………………………………………………………… 177
203. Service Points
204. General ……………………………………………………………………………………………………………………………. 178
205. Access Apertures
206. General ……………………………………………………………………………………………………………………………. 185
207. Battery Cover …………………………………………………………………………………………………………………… 185
208. Engine Compartment Cover ………………………………………………………………………………………………. 186
209. Hydraulic Compartment Cover …………………………………………………………………………………………… 188
210. Radiator Cover …………………………………………………………………………………………………………………. 189
211. Tools
212. General ……………………………………………………………………………………………………………………………. 191
213. Toolbox ……………………………………………………………………………………………………………………………. 191
214. Compressed Air Cleaning Kit …………………………………………………………………………………………….. 191
215. Lubrication
216. General ……………………………………………………………………………………………………………………………. 193
217. Preparation ………………………………………………………………………………………………………………………. 193
218. Automatic Greasing System ………………………………………………………………………………………………. 193
219. Attachments
220. General …………………………………………………………………………………………………………………………… 195
221. Body and Framework
222. General …………………………………………………………………………………………………………………………… 196
223. Slew Ring Bearings ………………………………………………………………………………………………………….. 196
224. Pivot Pins ………………………………………………………………………………………………………………………… 197
225. Operator Station
226. General …………………………………………………………………………………………………………………………… 199
227. Operator Protective Structure …………………………………………………………………………………………….. 199
228. Seat ………………………………………………………………………………………………………………………………… 201
229. Seat Belt …………………………………………………………………………………………………………………………. 201
230. Controls …………………………………………………………………………………………………………………………… 202
231. Heating, Ventilating and Air-Conditioning (HVAC)
232. General ……………………………………………………………………………………………………………………………. 203
233. Recirculation Filter ……………………………………………………………………………………………………………. 203
234. Fresh Air Filter …………………………………………………………………………………………………………………. 204
235. Engine
236. General …………………………………………………………………………………………………………………………… 206
237. Oil …………………………………………………………………………………………………………………………………… 206
238. Drive Belt ………………………………………………………………………………………………………………………… 208
239. Exhaust …………………………………………………………………………………………………………………………… 208
240. Emissions Control System ………………………………………………………………………………………………… 208
241. Air Filter
242. General …………………………………………………………………………………………………………………………… 210
243. Fuel System
244. General …………………………………………………………………………………………………………………………… 211
245. Tank ……………………………………………………………………………………………………………………………….. 211
246. Fuel Filter ………………………………………………………………………………………………………………………… 212
247. Water Separator ………………………………………………………………………………………………………………. 213
248. Cooling System
249. Coolant ……………………………………………………………………………………………………………………………. 215
250. Cooling Pack …………………………………………………………………………………………………………………… 216
251. Tracks
252. General …………………………………………………………………………………………………………………………… 218
253. Steel ……………………………………………………………………………………………………………………………….. 219
254. Idler Wheels …………………………………………………………………………………………………………………….. 220
255. Rollers …………………………………………………………………………………………………………………………….. 220
256. Track Gearbox
257. Oil …………………………………………………………………………………………………………………………………… 221
258. Slew Gearbox
259. Oil …………………………………………………………………………………………………………………………………… 222
260. Hydraulic System
261. General …………………………………………………………………………………………………………………………… 223
262. Services ……………………………………………