JCB 2.0, 2.5, 3.0, 3.5 Teletruk Operator Manual 9801-3110

Description

• Model List:
  • 2.0, 2.5, 3.0, 3.5 Teletruk

• 1. SAFETY CHECKLIST
• 2. Introduction 1
• 3. Safety First – Yours And Other People’s 1
• 4. General Safety 2
• 5. Operating Safety 3
• 6. Maintenance Safety 5
• 7. INTRODUCTION
• 8. ABOUT THIS HANDBOOK
• 9. Machine Models 8
• 10. Using this Handbook 8
• 11. Location of Handbook 9
• 12. Units of Measurement 9
• 13. Page Numbering 9
• 14. Left Side-Right Side 9
• 15. Using the Machine 10
• 16. Differential Lock Selection (3.5D 4×4 Only) 10
• 17. THE JCB TELETRUK
• 18. Machine Description 11
• 19. Special Features 11
• 20. Major Components 11A
• 21. IDENTIFYING YOUR MACHINE
• 22. Vehicle Identification Number (VIN) 13
• 23. Unit Identification 13
• 24. Typical Engine Serial Number 14
• 25. SAFETY DECALS
• 26. General 15
• 27. INSTRUMENTS AND CONTROLS
• 28. General 16
• 29. Steering Column 17
• 30. Driving Light-Indicator Stalk 18
• 31. Instruments Fitted in Standard Build 19
• 32. Instruments Fitted as Optional Extras 20
• 33. Console (Basic Fit) 22
• 34. Console (Optional Extras) 23
• 35. Load Moment Indicator
• 36. (Up to Serial No. 0893470) 25
• 37. Checking the Load Moment Indicator
• 38. (Up to Serial No. 0893470) 26
• 39. Load Moment Indicator (LMI)
• 40. (From Serial No. 0893471) 26A
• 41. Checking the Load Moment Indicator
• 42. (From Serial No. 0893471) 26C
• 43. Setting the Volume and Brightness
• 44. (From Serial No. 0893471)) 26D
• 45. Diagnostic Fault Codes
• 46. (From Serial No. 0893471) 26E
• 47. Transmission Controls
• 48. – Forward and Reverse Lever (IT – Basic Fit) 27
• 49. – Forward and Reverse Lever (TCR – Basic Fit)28
• 50. Transmission Controls – Twin Pedal (Option) 29
• 51. Transmission Controls – Twin Pedal (Option) 29
• 52. Boom and Carriage Controls (Placing Pattern) 31
• 53. Boom and Carriage Controls (Loading Pattern) 32A
• 54. Seat and Seatbelt 33
• 55. QUICKHITCH OPTION
• 56. Engaging the Shovel-Attachments 34
• 57. Disengaging the Shovel-Attachments 35
• 58. Quick Release Couplings – Do’s and Don’ts 36
• 59. CENTRE OF GRAVITY
• 60. BASIC PRINCIPLES
• 61. Introduction 37
• 62. Centre of Gravity of a Simple Payload 37
• 63. Centre of Gravity of a Combined Payload 37
• 64. Centre of Gravity of a Complex Payload 38
• 65. Centre of Gravity of the Teletruk 38
• 66. LONGITUDINAL MOMENTS
• 67. Maximum Payload With Boom Retracted 39
• 68. Result of Extending the Boom 39
• 69. Payload With Boom Retracted 40
• 70. Result of Extending the Boom 40
• 71. LATERAL MOMENTS
• 72. Evenly Balanced Payload 41
• 73. Offset Payload 41
• 74. VERTICAL MOMENTS
• 75. General 42
• 76. Lowered Position 42
• 77. Raised Position 42
• 78. COMBINED MOMENTS
• 79. Centre of Gravity – Optimum Position 43
• 80. LIFTING AND TRANSPORTING
• 81. TRANSPORTING
• 82. Loading the Machine onto a Trailer 44
• 83. LIFTING
• 84. Lifting the Machine 46
• 85. OPERATING PROCEDURES
• 86. ROLLOVER 47
• 87. EMERGENCY EXIT
• 88. Cab with Rear Screen Opening 48
• 89. Cab with Fixed Rear Screen 50
• 90. RATED PAYLOAD LIFTING CAPACITY 51
• 91. GENERAL SAFETY
• 92. Passengers 52
• 93. Bystanders 52
• 94. Moving Parts 52
• 95. GROUND CONDITIONS
• 96. General 53
• 97. Soft Ground 53
• 98. Puddles 53
• 99. Obstructions and Debris 53
• 100. Uneven Tyre Wear 53
• 101. USING THE MACHINE
• 102. Before Using the Machine 54
• 103. Entering the Cab 54
• 104. Leaving the Cab 54
• 105. Loose Articles 55
• 106. Adjusting the Seat 55
• 107. Fasten the Seat Belt 55
• 108. Starting the Engine 56
• 109. 4-Wheel Drive Selection 56
• 110. Testing of Brakes 57
• 111. Stopping the Engine 57
• 112. DRIVING TECHNIQUES
• 113. Driving Forward 58
• 114. Braking 58
• 115. Restricted View 58
• 116. Reversing 58
• 117. Turning 58
• 118. Parking 58
• 119. Gradients 59
• 120. BASIC LOADING TECHNIQUES
• 121. General 60
• 122. Position of Load on the Teletruk 60
• 123. Fork Level Indicator (if fitted) 61
• 124. Security of the Load 62
• 125. PICKING UP A LOAD
• 126. Picking Up a Load from the Floor 63
• 127. Picking Up a Load Above Ground Level 64
• 128. LOWERING A LOAD
• 129. Lowering a Load onto the Floor 65
• 130. Lowering a Load onto Other Objects 66
• 131. LIFTING OPERATIONS ON GRADIENTS
• 132. Longitudinal Stability 67
• 133. Lateral Stability 67
• 134. MAINTENANCE
• 135. LUBRICANTS – HEALTH AND SAFETY
• 136. Hygiene 71
• 137. Storage 71
• 138. Waste Disposal 71
• 139. Handling 72
• 140. First Aid When Handling Oil 72
• 141. SERVICE REQUIREMENTS
• 142. Introduction 73
• 143. Maintenance 73
• 144. Owner-Operator Support 74
• 145. Service-Maintenance Agreements 74
• 146. ACCESS PROCEDURES FOR MAINTENANCE
• 147. Operators Enclosure-Cab 75
• 148. Daily Inspection Cover 79
• 149. Front Cover 79
• 150. Daily Inspection Rear Cover 80
• 151. Belly Plate (4WD Machines) 81
• 152. Optional Trash Guard 82
• 153. SERVICE SCHEDULES
• 154. Introduction 83
• 155. Every 10 Operating Hours or Daily 84
• 156. Every 50 Operating Hours or Weekly 84
• 157. First 250 Operating Hours Only 85
• 158. Every 500 Operating Hours or 6 Monthly 86
• 159. Every 1000 Operating Hours or Yearly 88
• 160. Every 2000 Operating Hours or 2 Yearly 88
• 161. CLEANING THE MACHINE 89
• 162. OPERATORS ENCLOSURE AND SEAT BELT
• 163. Checking the Operators Enclosure 91
• 164. Checking Seat Belt Condition and Security 91
• 165. GREASING
• 166. General 92
• 167. Location of Greasing Points 92
• 168. Greasing Procedure 92
• 169. Carriage 93
• 170. Boom 93
• 171. Rear Axle 94
• 172. Sideshift (Optional) 94
• 173. ENGINE OIL
• 174. Checking the Oil Level 95
• 175. AIR FILTER
• 176. Changing the Elements 95A
• 177. ENGINE COOLING SYSTEM
• 178. Checking the Coolant Level 96
• 179. DIESEL FUEL SYSTEM
• 180. Types of Fuel 98
• 181. Filling the Tank 99
• 182. Draining the Sediment Bowl 100
• 183. LPG FUEL SYSTEM
• 184. General 101
• 185. Filling the LPG Tank 102
• 186. Changing the LPG Tank 102
• 187. HYDRAULIC SYSTEM
• 188. Checking the Fluid Level 104
• 189. Checking for Leaks 105
• 190. Checking the Hoses and Pipework 105
• 191. ELECTRICAL SYSTEM
• 192. General 106
• 193. Bulbs 106
• 194. Fuses 106
• 195. Primary Fuses 106
• 196. Main Fuses 107
• 197. BATTERY
• 198. Safety 111
• 199. First Aid – Electrolyte 111
• 200. Warning Symbols 112
• 201. Checking the Battery Terminals 112
• 202. Battery Isolator 114
• 203. FAN BELT (Diesel and LPG Engine)
• 204. Checking the Fan Belt Tension 115
• 205. FORKS
• 206. Inspecting the Forks 116
• 207. Changing the Forks 117
• 208. SPECIAL PROCEDURES
• 209. WHEELS AND TYRES
• 210. General 121
• 211. Inflating the Tyres 121
• 212. Changing a Wheel 123
• 213. Changing a Solid Tyre 125
• 214. Changing a Pneumatic Tyre 126
• 215. FUEL SYSTEM
• 216. Bleeding the Fuel System 129
• 217. JACKING POINTS
• 218. Raising the Teletruk 131
• 219. Lowering the Teletruk 131
• 220. JUMP STARTING
• 221. Safety 132
• 222. Procedure 133
• 223. RECOVERING A DISABLED MACHINE 134
• 224. RECOVERY HITCH 136
• 225. STORAGE
• 226. Storing the Machine 137
• 227. FLUIDS AND LUBRICANTS 140
• 228. SPECIFICATIONS
• 229. Static Dimenisons 142
• 230. Noise 143
• 231. Attachments 143
• 232. Tyre sizes and pressures 144