JCB 1202, 1253, 1553, 1554 Liftall Operator Manual 9821-2500

Description

• Model List:
  • 1202, 1253, 1553, 1554 Liftall

• 1. Important Information ………………………………………………………………………… v
• 2. The Operator Manual ……………………………………………………………………. v
• 3. Safety Warnings …………………………………………………………………………… v
• 4. Introduction
• 5. About This Manual ……………………………………………………………………………..1
• 6. Machine Model and Serial Number ………………………………………………….1
• 7. Using this Manual ………………………………………………………………………….1
• 8. Left Side, Right Side ………………………………………………………………………1
• 9. Cab-Canopy …………………………………………………………………………………1
• 10. Cross References ………………………………………………………………………….1
• 11. Machine Description …………………………………………………………………………..2
• 12. The JCB Liftall “Pick and Carry crane” ……………………………………………..2
• 13. Intended Use ………………………………………………………………………………..2
• 14. Component Location ……………………………………………………………………..2
• 15. Safety Check List ……………………………………………………………………………….4
• 16. Safety – Yours and Others ………………………………………………………………4
• 17. General Safety ……………………………………………………………………………..4
• 18. Operating Safety …………………………………………………………………………..6
• 19. Maintenance Safety ……………………………………………………………………….9
• 20. Safety Labels …………………………………………………………………………………..12
• 21. Introduction …………………………………………………………………………………12
• 22. Safety Label Identification …………………………………………………………….13
• 23. Identifying Your Machine …………………………………………………………………..14
• 24. Machine Identification Plate ………………………………………………………….14
• 25. Component Identification Plates …………………………………………………….14
• 26. Terminology and Definitions ………………………………………………………………16
• 27. Operation
• 28. Introduction ……………………………………………………………………………………..17
• 29. Before Entering the Cab ……………………………………………………………………18
• 30. Entering and Leaving the Cab ……………………………………………………………20
• 31. Doors and Windows …………………………………………………………………………21
• 32. Opening and Closing the Rear Door ………………………………………………21
• 33. Opening and Closing the Side Windows …………………………………………21
• 34. Seat Controls …………………………………………………………………………………..22
• 35. Introduction …………………………………………………………………………………22
• 36. Seat Controls ………………………………………………………………………………23
• 37. Seat Belt …………………………………………………………………………………………24
• 38. Static Seat Belt ……………………………………………………………………………24
• 39. Cab Layout ……………………………………………………………………………………..25
• 40. Component Key …………………………………………………………………………..25
• 41. Drive Controls, Switches and Instruments ……………………………………………26
• 42. Hydraulic Controls ……………………………………………………………………….26
• 43. Switches …………………………………………………………………………………….28
• 44. Instrument Panel …………………………………………………………………………31
• 45. Load Moment Indicator (LMI) (Optional) …………………………………………32
• 46. Operating Levers ……………………………………………………………………………..37
• 47. Introduction …………………………………………………………………………………37
• 48. Front Control Levers …………………………………………………………………….38
• 49. Load Chart ………………………………………………………………………………….39
• 50. Liftall 1553 ………………………………………………………………………………….41
• 51. Liftall 1554 ………………………………………………………………………………….42
• 52. Before Starting the Engine …………………………………………………………………43
• 53. Starting the Engine …………………………………………………………………………..44
• 54. Preparing the Machine for Travel ……………………………………………………….45
• 55. Introduction …………………………………………………………………………………45
• 56. Getting the Machine Moving ………………………………………………………………46
• 57. Operating Practices ……………………………………………………………………..46
• 58. Operating Procedure ……………………………………………………………………46
• 59. Stopping and Parking the Machine ……………………………………………………..48
• 60. Working with the Machine …………………………………………………………………50
• 61. Operating Practices and Site Safety ………………………………………………50
• 62. Clothing and Safety Equipment ……………………………………………………..51
• 63. Danger Zone ………………………………………………………………………………51
• 64. Log Moving-Handling ……………………………………………………………………51
• 65. Driving Across Gradients ………………………………………………………………52
• 66. Lifting Operations on Gradients ……………………………………………………..52
• 67. Longitudinal Load Moment Indicator (LLMI) …………………………………….52
• 68. Working with the machine without Load ………………………………………….56
• 69. Approaching a Load …………………………………………………………………….56
• 70. Working with machine with Load ……………………………………………………57
• 71. Operating the Winch …………………………………………………………………….63
• 72. Operating Environment ……………………………………………………………………..67
• 73. Operating in Low Temperatures …………………………………………………….67
• 74. Operating in High Temperatures ……………………………………………………67
• 75. Operating in Dusty or Sandy Areas ………………………………………………..67
• 76. Operating in Coastal Regions ……………………………………………………….67
• 77. Operating on Wet or Soft Ground …………………………………………………..67
• 78. Refuelling the Machine ……………………………………………………………………..68
• 79. Low Fuel Levels ………………………………………………………………………….68
• 80. Filling the Tank ……………………………………………………………………………68
• 81. Moving a Disabled Machine ………………………………………………………………69
• 82. Introduction …………………………………………………………………………………69
• 83. Preparation for Towing …………………………………………………………………69
• 84. Transporting the Machine ………………………………………………………………….70
• 85. Storage of the Machine …………………………………………………………………….71
• 86. Introduction …………………………………………………………………………………71
• 87. Storage Area ………………………………………………………………………………71
• 88. Prepare the Machine for Storage …………………………………………………..71
• 89. Put the Machine into Storage ………………………………………………………..71
• 90. Take the Machine Out of Storage …………………………………………………..71
• 91. During Storage ……………………………………………………………………………72
• 92. Routine Maintenance
• 93. Service Requirements ………………………………………………………………………73
• 94. Introduction …………………………………………………………………………………73
• 95. Owner-Operator Support ………………………………………………………………73
• 96. Service-Maintenance Agreements …………………………………………………73
• 97. Initial Service and Inspection …………………………………………………………74
• 98. Fit for Purpose Tests for Lifting Equipment ………………………………………74
• 99. Obtaining Replacement Parts ………………………………………………………..74
• 100. Health and Safety …………………………………………………………………………….75
• 101. Lubricants …………………………………………………………………………………..75
• 102. Battery ……………………………………………………………………………………….77
• 103. Service Schedule ……………………………………………………………………………..79
• 104. Introduction …………………………………………………………………………………79
• 105. Calendar Equivalents …………………………………………………………………..79
• 106. How to Use the Service Schedules ………………………………………………..79
• 107. Pre-Start Cold Checks, Service Points and Fluid Levels ……………………80
• 108. Functional Test and Final Inspection ………………………………………………83
• 109. Fluids, Lubricants and Capacities ……………………………………………………….84
• 110. Coolant Mixtures …………………………………………………………………………85
• 111. Fuels ………………………………………………………………………………………….86
• 112. Introduction ……………………………………………………………………………………..87
• 113. Make the Machine Safe ………………………………………………………………..87
• 114. Cleaning the Machine ……………………………………………………………………….88
• 115. Introduction …………………………………………………………………………………88
• 116. Preparing the Machine for Cleaning ……………………………………………….89
• 117. Cleaning the Machine …………………………………………………………………..89
• 118. Checking For Damage ………………………………………………………………………91
• 119. Check the Machine Body and Structure ………………………………………….91
• 120. Check the Tyres ………………………………………………………………………….91
• 121. Check the Seat and Seat Belt ……………………………………………………….92
• 122. Check the Hydraulic Hoses and Fittings …………………………………………92
• 123. Check the Electrical Circuits ………………………………………………………….92
• 124. Checking The ROPS-FOPS Structure …………………………………………….92
• 125. Checking Hooks, Shackles and Chains ………………………………………….93
• 126. Greasing …………………………………………………………………………………………96
• 127. Greasing Points …………………………………………………………………………..96
• 128. Oiling ……………………………………………………………………………………………100
• 129. Park Brake Clevis ………………………………………………………………………100
• 130. Clutch Pedal Linkage …………………………………………………………………100
• 131. Access Panels ………………………………………………………………………………. 101
• 132. Front Grille ………………………………………………………………………………..101
• 133. Brakes …………………………………………………………………………………………. 102
• 134. Introduction ………………………………………………………………………………. 102
• 135. Checking the Brake Fluid Level ……………………………………………………102
• 136. Electrical System ……………………………………………………………………………104
• 137. Battery ……………………………………………………………………………………..104
• 138. Jump Starting the Engine ……………………………………………………………106
• 139. Fuses ……………………………………………………………………………………….107
• 140. Engine …………………………………………………………………………………………. 109
• 141. Oil and Filter ……………………………………………………………………………..109
• 142. Cooling System ………………………………………………………………………… 112
• 143. Adjusting the Fan Belt ……………………………………………………………….. 114
• 144. Air Intake System ……………………………………………………………………… 115
• 145. Fuel System ………………………………………………………………………………….. 119
• 146. Introduction ………………………………………………………………………………. 119
• 147. Fuel System …………………………………………………………………………….. 119
• 148. Draining Fuel Tank Impurities ………………………………………………………124
• 149. Hydraulic System ……………………………………………………………………………125
• 150. Introduction ………………………………………………………………………………. 125
• 151. Checking the Fluid Level …………………………………………………………….126
• 152. Hydraulic Tank Cap-Breather ………………………………………………………127
• 153. Changing the Return Line Filter Element ……………………………………… 127
• 154. Changing the Suction Strainer ……………………………………………………..128
• 155. Transmission …………………………………………………………………………………129
• 156. Gearbox ……………………………………………………………………………………129
• 157. Wheels and Tyres …………………………………………………………………………..131
• 158. Water Ballast …………………………………………………………………………….131
• 159. Tyre Inflation ……………………………………………………………………………..132
• 160. Optional Attachments
• 161. Introduction ……………………………………………………………………………………133
• 162. Fly Jib ………………………………………………………………………………………….. 134
• 163. Installation procedure …………………………………………………………………134
• 164. Specifications
• 165. Static Dimensions …………………………………………………………………………..135
• 166. Liftall 1253 ………………………………………………………………………………..135
• 167. Liftall 1202 ………………………………………………………………………………..136
• 168. Liftall 1553 ………………………………………………………………………………..137
• 169. Liftall 1554 ………………………………………………………………………………..138
• 170. Wheel Nuts ………………………………………………………………………………. 139