JCB 2115, 2125, 2135, 2150 Fastrac Operator Handbook

Description

• Model List:
  • 2115, 2125, 2135, 2150 Fastrac

• 1. About this Handbook…………………………………………….. 3
• 2. The JCB Fastrac
• 3. Identification of Machine Components……………………….. 4
• 4. Safety First – Yours and Other People's ……………….. 6
• 5. Safety Check List
• 6. General Safety …………………………………………………… 6
• 7. Operating Safety ………………………………………………… 7
• 8. Maintenance Safety …………………………………………… 8
• 9. Identifying Your Machine
• 10. Machine Identification Plate …………………………………… 10
• 11. Typical Vehicle Identification No. (VIN) ………………. 10
• 12. Typical Engine Identification Number …………….. 10
• 13. Unit Identification ………………………………………….. 10
• 14. Safety Decals …………………………………………………. 11
• 15. OPERATION
• 16. Introduction ……………………………………………………. 21
• 17. Before Entering the Cab …………………………………. 21
• 18. Entering and Leaving the Cab ………………………….. 23
• 19. Doors and Windows …………………………………………… 23
• 20. Cab Layout and Controls …………………………………… 24
• 21. Instrument Cluster
• 22. Warnings (Visual only) …………………………………………. 26
• 23. Warnings (Audible-Visual) …………………………………….. 26
• 24. Instruments ………………………………………………………… 27
• 25. Programming ………………………………………………………. 29
• 26. System Error Codes …………………………………………….. 35
• 27. Wheel Slip ………………………………………………………….. 36
• 28. Switches and Instruments ………………………………….. 37
• 29. Heater and Air Conditioning Controls …………………. 40
• 30. Seats ………………………………………………………………… 41
• 31. Seat Belt …………………………………………………………… 43
• 32. Before Starting the Engine ………………………………. 44
• 33. Starting the Engine …………………………………………. 45
• 34. Jump-Starting the Engine ……………………………….. 46
• 35. Preparing for Travel
• 36. Testing the Parking Brake……………………………………… 48
• 37. Before Travelling On Public Roads ………………………… 48
• 38. Getting the Machine Moving ……………………………….. 48
• 39. Travelling
• 40. General Precautions ……………………………………………. 49
• 41. Utilisation of Gears ……………………………………………… 50
• 42. 4 Wheel Drive and Differential Lock ………………………. 55
• 43. Automatic Differential Lock …………………………………… 55
• 44. Four Wheel Steering
• 45. Introduction ………………………………………………………… 56
• 46. Steer Mode Selection ………………………………………….. 57
• 47. Two-wheel Steer Mode (2WS) ……………………………… 57
• 48. Crab Steer Mode ………………………………………………… 57
• 49. Proportional Steer Mode ……………………………………… 58
• 50. True Tracking Mode ……………………………………………. 58
• 51. Delay Mode ……………………………………………………….. 59
• 52. JCB Headland Management System …………………….. 60
• 53. Stopping and Parking the Machine ………………….. 61
• 54. Using the Machine and Site Safety ………………….. 62
• 55. Electronic Linkage Control ……………………………….. 63
• 56. Area Cut-out System (optional) ……………………………..66
• 57. Rear 3 – Point Linkage
• 58. Mechanical Connections and Adjustment ………………… 67
• 59. Front 3 – Point Linkage (optional)
• 60. Mechanical Connections and Adjustment ………………… 70
• 61. External Hydraulics
• 62. Control Layout …………………………………………………….. 71
• 63. Lever Locking ……………………………………………………… 71
• 64. Variable Flow Spool Operation ……………………………….. 72
• 65. Fixed Flow Spool Operation …………………………………… 73
• 66. Front 3-point Linkage Operation………………………………. 74
• 67. Connecting Equipment …………………………………………. 74
• 68. Priority Flow Service …………………………………………….. 75
• 69. Quick Release Couplings ………………………………………. 76
• 70. Drawbars and Hitches
• 71. Pick-up Hitch ………………………………………………………. 77
• 72. Clevis Drawbar ……………………………………………………. 78
• 73. Roller Drawbar ……………………………………………………. 79
• 74. Connecting Trailer Brakes ………………………………….. 80
• 75. Independent Power Take-Off (PTO)
• 76. Introduction …………………………………………………………. 81
• 77. Fitting the Rear PTO Output Shaft ………………………….. 82
• 78. Attaching Equipment to Rear PTO…………………………… 82
• 79. Checking the Implement Driveshaft Length………………. 83
• 80. Rear PTO Operation ……………………………………………. 84
• 81. Attaching Equipment to Front PTO (Dual Output) ……. 85
• 82. Attaching Equipment to Front PTO (Single Output) ……. 86
• 83. Front PTO Operation ……………………………………………. 87
• 84. PTO Static Guards ………………………………………………. 88
• 85. Automatic Trailer Coupling ……………………………….. 89
• 86. Operating in Low Temperatures ……………………… 91
• 87. Operating in High Temperatures …………………….. 91
• 88. OPERATION (continued)
• 89. Moving a Disabled Machine …………………………… 91
• 90. Transporting the Machine …………………………………… 94
• 91. MAINTENANCE
• 92. Service Requirements ……………………………………..103
• 93. Service Schedules ……………………………………………104
• 94. Lubricants – Health and Safety……………………………..106
• 95. Fluids, Lubricants, Capacities and Specifications.. 107
• 96. Cleaning the Machine …………………………………….. 108
• 97. Checking for Damage …………………………………….. 108
• 98. Opening and Closing the Bonnet ………………………..108
• 99. Checking Seat Belt Condition and Security …………108
• 100. Greasing …………………………………………………………….109
• 101. Brakes
• 102. Checking the Foot Brake Fluid Level ………………………115
• 103. Draining the Air System Tank………………………………… 116
• 104. Checking and Renewing the Footbrake Pads …………. 117
• 105. Checking and Renewing the Footbrake Pads …………. 117
• 106. Checking the Parking Brake Pads ………………………….118
• 107. Clutch Hydraulic System
• 108. Checking the Clutch Fluid Level ………………………….. 118
• 109. Hydraulic System
• 110. Checking the Fluid Level ………………………………….. 119
• 111. Engine Air Filter
• 112. Changing the Elements ……………………………………. 120
• 113. Cleaning the Optional Pre-cleaner …………………….. 121
• 114. Engine Oil and Filter
• 115. Checking the Oil Level …………………………………….. 121
• 116. Changing the Oil and Filters ………………………………… 122
• 117. Engine Cooling System
• 118. Checking the Coolant Level ………………………………… 123
• 119. Coolant Mixtures …………………………………………….. 123
• 120. Changing the Coolant………………………………………….. 124
• 121. Cleaning the Radiator ……………………………………… 125
• 122. Adjusting the Fan Belts ………………………………………. 126
• 123. Fuel System
• 124. Types of Fuel ……………………………………………………. 127
• 125. Filling the Tank ………………………………………………….. 127
• 126. Fuel Standards ………………………………………………….. 127
• 127. Low Temperature Fuels ……………………………………. 127
• 128. Draining-Cleaning the Sediment Bowl ………………….. 128
• 129. Draining-cleaning the Fuel Pre-filter ……………………….128A
• 130. Draining the Fuel Filters …………………………………….. 129
• 131. Bleeding the Fuel System……………………………………… 129
• 132. Transmission
• 133. Checking the Gearbox Oil Level …………………………… 130
• 134. Changing the Transmission Oil Filter ……………………. 130
• 135. Front PTO Transfer Gearbox (Optional)
• 136. Checking the Oil Level ………………………………………. 131
• 137. Front Axle
• 138. Checking the Differential Oil Level ………………………. 132
• 139. Checking the Hub Oil Levels ………………………………. 132
• 140. Rear Axle – 2WS
• 141. Checking the Oil Level ……………………………………… 133
• 142. Rear Axle – 4WS
• 143. Checking the Differential Oil Level ………………………… 134
• 144. Checking the Hub Oil Levels ………………………………… 134
• 145. Automatic Trailer Coupling (if fitted) ………………….. 135
• 146. Tyres and Wheels
• 147. General………… ………………………………………………….. 135
• 148. Pressures, Speeds and Loads …………………………….. 136
• 149. Tyre Inflation …………………………………………………….. 137
• 150. Checking Wheel Nut Torques ……………………………… 137
• 151. Adjustable Track Width ……………………………………….. 137
• 152. Lock Stops ………………………………………………………… 137
• 153. Checking and Adjusting the Wheel Alignment ………… 138
• 154. Fender Adjustment ……………………………………………… 139
• 155. Electrical System
• 156. Fuses ……………………………………………………………….. 140
• 157. Battery
• 158. Warning Symbols ……………………………………………. 141
• 159. First Aid – Electrolyte ………………………………………….. 141
• 160. Checking the Electrolyte Level …………………………….. 142
• 161. Headlights
• 162. Checking the Beam Alignment ……………………………… 143
• 163. Air Conditioning
• 164. Cleaning the Filter ……………………………………………… 144
• 165. Adjusting the Compressor Belt …………………………….. 144
• 166. Checking the Sight Glass …………………………………….. 145
• 167. Windscreen Washer
• 168. Checking Fluid Level ………………………………………….. 145
• 169. Obtaining Replacement Parts ……………………………. 146
• 170. SPECIFICATION
• 171. Static Dimensions……………………………………………… 151
• 172. Weights and Loads…………………………………………… 152
• 173. Maximum Travel Speeds in All Gear Ratios ……… 153
• 174. Tyre Sizes and Pressures – See MAINTENANCE
• 175. section
• 176. WARRANTY……………………………………. At back of book