JCB 15C-1, 16C-1, 18Z-1, 19C-1, 19C-1 PC Compact Excavator Operator Manual 9831-2900

Description

• Model List:
  • 15C-1, 16C-1, 18Z-1, 19C-1, 19C-1 PC Compact Excavator

• 1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
• 8. Cross References ………………………………………………………………………………………………………………… 2
• 9. Location of Manual ………………………………………………………………………………………………………………. 2
• 10. Safety
• 11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
• 12. Safety Warnings …………………………………………………………………………………………………………………… 3
• 13. General Safety …………………………………………………………………………………………………………………….. 4
• 14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
• 15. About the Product
• 16. Introduction
• 17. General ……………………………………………………………………………………………………………………………….. 7
• 18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
• 19. Product Compliance ……………………………………………………………………………………………………………… 7
• 20. Description
• 21. General ……………………………………………………………………………………………………………………………….. 8
• 22. Intended Use ……………………………………………………………………………………………………………………….. 8
• 23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
• 24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
• 25. Danger Zone ……………………………………………………………………………………………………………………….. 8
• 26. Main Component Locations …………………………………………………………………………………………………… 9
• 27. Product and Component Identification
• 28. Machine …………………………………………………………………………………………………………………………….. 10
• 29. Engine ………………………………………………………………………………………………………………………………. 10
• 30. Operator Protective Structure ………………………………………………………………………………………………. 11
• 31. Safety Labels
• 32. General ……………………………………………………………………………………………………………………………… 14
• 33. Safety Label Identification ……………………………………………………………………………………………………. 14
• 34. Operator Station
• 35. Component Locations …………………………………………………………………………………………………………. 21
• 36. Interior Switches
• 37. Ignition Switch ……………………………………………………………………………………………………………………. 23
• 38. Cab Interior Light ……………………………………………………………………………………………………………….. 23
• 39. Control Pattern Selector ……………………………………………………………………………………………………… 24
• 40. Console Switches
• 41. General ……………………………………………………………………………………………………………………………… 25
• 42. Work Lights ……………………………………………………………………………………………………………………….. 27
• 43. Beacon ……………………………………………………………………………………………………………………………… 27
• 44. Controls Isolation ……………………………………………………………………………………………………………….. 27
• 45. Window Wipers ………………………………………………………………………………………………………………….. 27
• 46. Bi-Directional and Hammer Mode Selector ……………………………………………………………………………. 27
• 47. Operation
• 48. Introduction
• 49. General ……………………………………………………………………………………………………………………………… 29
• 50. Operating Safety
• 51. General ……………………………………………………………………………………………………………………………… 30
• 52. Worksite Safety ………………………………………………………………………………………………………………….. 32
• 53. Risk Assessment ……………………………………………………………………………………………………………….. 33
• 54. Walk-Around Inspection
• 55. General ……………………………………………………………………………………………………………………………… 35
• 56. Entering and Leaving the Operator Station
• 57. General ……………………………………………………………………………………………………………………………… 36
• 58. Emergency Exit ………………………………………………………………………………………………………………….. 41
• 59. Doors
• 60. Operator Door ……………………………………………………………………………………………………………………. 42
• 61. Windows
• 62. Front Window …………………………………………………………………………………………………………………….. 44
• 63. Side Window ……………………………………………………………………………………………………………………… 44
• 64. Sun Visor-Sunblind
• 65. Sunblind ……………………………………………………………………………………………………………………………. 46
• 66. Battery Isolator
• 67. General ……………………………………………………………………………………………………………………………… 47
• 68. Before Starting the Engine
• 69. General ……………………………………………………………………………………………………………………………… 48
• 70. Operator Seat
• 71. General ……………………………………………………………………………………………………………………………… 50
• 72. Basic Seat …………………………………………………………………………………………………………………………. 50
• 73. Suspension Seat ………………………………………………………………………………………………………………… 50
• 74. Seat Belt
• 75. General ……………………………………………………………………………………………………………………………… 52
• 76. Static Seat Belt ………………………………………………………………………………………………………………….. 52
• 77. Mirrors
• 78. General ……………………………………………………………………………………………………………………………… 54
• 79. Starting the Engine
• 80. General ……………………………………………………………………………………………………………………………… 56
• 81. Warming Up ………………………………………………………………………………………………………………………. 58
• 82. Immobiliser ………………………………………………………………………………………………………………………… 59
• 83. Stopping and Parking
• 84. General ……………………………………………………………………………………………………………………………… 64
• 85. Preparing for Travel
• 86. General ……………………………………………………………………………………………………………………………… 65
• 87. Preparing for Worksite Travel ………………………………………………………………………………………………. 65
• 88. Beacon ……………………………………………………………………………………………………………………………… 65
• 89. Safety Equipment
• 90. General ……………………………………………………………………………………………………………………………… 67
• 91. Control Lock ………………………………………………………………………………………………………………………. 67
• 92. Drive Controls
• 93. Track Controls ……………………………………………………………………………………………………………………. 69
• 94. Hand Throttle Control …………………………………………………………………………………………………………. 69
• 95. Instruments
• 96. General ……………………………………………………………………………………………………………………………… 70
• 97. Instrument Panel ………………………………………………………………………………………………………………… 70
• 98. Getting the Machine Moving
• 99. General ……………………………………………………………………………………………………………………………… 74
• 100. Slopes
• 101. General ……………………………………………………………………………………………………………………………… 75
• 102. Driving on Slopes ………………………………………………………………………………………………………………. 75
• 103. Working on Slopes …………………………………………………………………………………………………………….. 75
• 104. Driving the Machine
• 105. General ……………………………………………………………………………………………………………………………… 76
• 106. Operating Levers-Pedals
• 107. General ……………………………………………………………………………………………………………………………… 77
• 108. Control Layouts ………………………………………………………………………………………………………………….. 77
• 109. Excavator End Controls ………………………………………………………………………………………………………. 77
• 110. Dozer Blade Controls …………………………………………………………………………………………………………. 80
• 111. Extending Undercarriage Controls ………………………………………………………………………………………… 81
• 112. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 82
• 113. Lifting and Loading
• 114. General ……………………………………………………………………………………………………………………………… 84
• 115. Load Charts ………………………………………………………………………………………………………………………. 84
• 116. Overload Warning System …………………………………………………………………………………………………… 85
• 117. Working with the Excavator End
• 118. General ……………………………………………………………………………………………………………………………… 86
• 119. Preparing to Use the Excavator End …………………………………………………………………………………….. 86
• 120. Lifting With the Excavator End …………………………………………………………………………………………….. 86
• 121. Digging ……………………………………………………………………………………………………………………………… 88
• 122. Working with the Dozer Blade
• 123. General ……………………………………………………………………………………………………………………………… 90
• 124. Dozing and Grading ……………………………………………………………………………………………………………. 90
• 125. Scraping and Cutting ………………………………………………………………………………………………………….. 90
• 126. Backfilling ………………………………………………………………………………………………………………………….. 91
• 127. Heating, Ventilating and Air-Conditioning (HVAC)
• 128. General ……………………………………………………………………………………………………………………………… 92
• 129. Cab Heater Controls …………………………………………………………………………………………………………… 92
• 130. Power Sockets
• 131. Auxiliary Power Socket ……………………………………………………………………………………………………….. 93
• 132. Fire Extinguisher
• 133. General ……………………………………………………………………………………………………………………………… 94
• 134. Moving a Disabled Machine
• 135. General ……………………………………………………………………………………………………………………………… 95
• 136. Getting the Machine Unstuck ………………………………………………………………………………………………. 95
• 137. Jump-Starting the Engine ……………………………………………………………………………………………………. 95
• 138. Retrieval ……………………………………………………………………………………………………………………………. 96
• 139. Excavator End (Emergency Operation) …………………………………………………………………………………. 97
• 140. Lifting the Machine
• 141. General ……………………………………………………………………………………………………………………………… 98
• 142. Transporting the Machine
• 143. General ……………………………………………………………………………………………………………………………. 100
• 144. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 100
• 145. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 105
• 146. Operating Environment
• 147. General ……………………………………………………………………………………………………………………………. 106
• 148. Operating in Low Temperatures …………………………………………………………………………………………. 106
• 149. Operating in High Temperatures …………………………………………………………………………………………. 106
• 150. Refuelling
• 151. General ……………………………………………………………………………………………………………………………. 108
• 152. Low Fuel Levels ……………………………………………………………………………………………………………….. 108
• 153. Filling the Tank …………………………………………………………………………………………………………………. 108
• 154. Attachments
• 155. Working with Attachments
• 156. Introduction ………………………………………………………………………………………………………………………. 109
• 157. Attachments for your Machine ……………………………………………………………………………………………. 109
• 158. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 111
• 159. Impact Protection ……………………………………………………………………………………………………………… 114
• 160. Direct-Mounted Attachments
• 161. General ……………………………………………………………………………………………………………………………. 115
• 162. Quickhitch
• 163. Excavator End Quickhitch ………………………………………………………………………………………………….. 116
• 164. Buckets
• 165. General ……………………………………………………………………………………………………………………………. 124
• 166. Bucket Teeth ……………………………………………………………………………………………………………………. 124
• 167. Rockbreaker
• 168. General ……………………………………………………………………………………………………………………………. 127
• 169. Preservation and Storage
• 170. Cleaning
• 171. General ……………………………………………………………………………………………………………………………. 131
• 172. Preparation ………………………………………………………………………………………………………………………. 132
• 173. Checking For Damage
• 174. General ……………………………………………………………………………………………………………………………. 133
• 175. Storage
• 176. General ……………………………………………………………………………………………………………………………. 134
• 177. Put into Storage ……………………………………………………………………………………………………………….. 134
• 178. During Storage …………………………………………………………………………………………………………………. 134
• 179. Take out of Storage ………………………………………………………………………………………………………….. 135
• 180. Security
• 181. General ……………………………………………………………………………………………………………………………. 136
• 182. JCB Plantguard ………………………………………………………………………………………………………………… 136
• 183. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 136
• 184. Maintenance
• 185. Introduction
• 186. General ……………………………………………………………………………………………………………………………. 137
• 187. Owner-Operator Support ……………………………………………………………………………………………………. 137
• 188. Service-Maintenance Agreements ………………………………………………………………………………………. 138
• 189. Obtaining Spare Parts ………………………………………………………………………………………………………. 138
• 190. Maintenance Safety
• 191. General ……………………………………………………………………………………………………………………………. 139
• 192. Fluids and Lubricants ……………………………………………………………………………………………………….. 140
• 193. Maintenance Schedules
• 194. General ……………………………………………………………………………………………………………………………. 144
• 195. How to Use the Maintenance Schedules …………………………………………………………………………….. 144
• 196. Maintenance Intervals ……………………………………………………………………………………………………….. 144
• 197. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 144
• 198. Functional Tests and Final Inspection …………………………………………………………………………………. 146
• 199. Maintenance Positions
• 200. General ……………………………………………………………………………………………………………………………. 148
• 201. Maintenance Position (Excavator End Lowered) …………………………………………………………………… 148
• 202. Service Points
• 203. General ……………………………………………………………………………………………………………………………. 149
• 204. Access Apertures
• 205. General ……………………………………………………………………………………………………………………………. 151
• 206. Engine Compartment Cover ………………………………………………………………………………………………. 151
• 207. Hydraulic Compartment Cover …………………………………………………………………………………………… 157
• 208. Tools
• 209. General ……………………………………………………………………………………………………………………………. 158
• 210. Toolbox ……………………………………………………………………………………………………………………………. 158
• 211. Lubrication
• 212. General ……………………………………………………………………………………………………………………………. 160
• 213. Preparation ………………………………………………………………………………………………………………………. 160
• 214. Attachments
• 215. General …………………………………………………………………………………………………………………………… 161
• 216. Body and Framework
• 217. General …………………………………………………………………………………………………………………………… 162
• 218. Slew Ring Bearings ………………………………………………………………………………………………………….. 162
• 219. Pivot Pins ………………………………………………………………………………………………………………………… 163
• 220. Operator Station
• 221. General …………………………………………………………………………………………………………………………… 165
• 222. Operator Protective Structure …………………………………………………………………………………………….. 165
• 223. Seat ………………………………………………………………………………………………………………………………… 165
• 224. Seat Belt …………………………………………………………………………………………………………………………. 165
• 225. Controls …………………………………………………………………………………………………………………………… 166
• 226. Engine
• 227. General …………………………………………………………………………………………………………………………… 167
• 228. Oil …………………………………………………………………………………………………………………………………… 167
• 229. Drive Belt ………………………………………………………………………………………………………………………… 169
• 230. Air Filter
• 231. General …………………………………………………………………………………………………………………………… 171
• 232. Outer Element …………………………………………………………………………………………………………………. 171
• 233. Dust Valve ………………………………………………………………………………………………………………………. 172
• 234. Fuel System
• 235. General …………………………………………………………………………………………………………………………… 173
• 236. Pre-Filter Element …………………………………………………………………………………………………………….. 173
• 237. Fuel Filter ………………………………………………………………………………………………………………………… 174
• 238. Water Separator ………………………………………………………………………………………………………………. 175
• 239. Cooling System
• 240. General …………………………………………………………………………………………………………………………… 177
• 241. Coolant ……………………………………………………………………………………………………………………………. 177
• 242. Cooling Pack …………………………………………………………………………………………………………………… 177
• 243. Tracks
• 244. General …………………………………………………………………………………………………………………………… 179
• 245. Steel ……………………………………………………………………………………………………………………………….. 179
• 246. Rubber ……………………………………………………………………………………………………………………………. 181
• 247. Track Gearbox
• 248. Oil …………………………………………………………………………………………………………………………………… 182
• 249. Hydraulic System
• 250. General …………………………………………………………………………………………………………………………… 183
• 251. Services ………………………………………………………………………………………………………………………….. 185
• 252. Oil …………………………………………………………………………………………………………………………………… 185
• 253. Cylinders – Rams ……………………………………………………………………………………………………………… 186
• 254. Electrical System
• 255. General …………………………………………………………………………………………………………………………… 187
• 256. Battery …………………………………………………………………………………………………………………………….. 188
• 257. Battery Isolator ………………………………………………………………………………………………………………… 189
• 258. Fuses ……………………………………………………………………………………………………………………………… 189
• 259. Relays …………………………………………………………………………………………………………………………….. 190
• 260. Window Washer ……………………………………………………………………………………….