JCB 10TFT, 9TFT, 9TST Dumper Operator Manual 9831-0950

$20.00

  • Type Of Manual: Operator Manual
  • ManualID: 9831-0950
  • Number of Pages: 156
  • Size: 11.6MB
  • Format: PDF

Description

  • Model List:

    • 10TFT, 9TFT, 9TST Dumper
  • 1. Acronyms Glossary ………………………………………………………………………………………………………………………. vi
  • 2. Introduction
  • 3. About this Manual
  • 4. Model and Serial Number ……………………………………………………………………………………………………… 1
  • 5. Using the Manual …………………………………………………………………………………………………………………. 1
  • 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
  • 7. Cross References ………………………………………………………………………………………………………………… 2
  • 8. Location of Manual ………………………………………………………………………………………………………………. 2
  • 9. Safety
  • 10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
  • 11. Safety Warnings …………………………………………………………………………………………………………………… 3
  • 12. General Safety …………………………………………………………………………………………………………………….. 4
  • 13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
  • 14. About the Product
  • 15. Introduction
  • 16. General ……………………………………………………………………………………………………………………………….. 7
  • 17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
  • 18. Product Compliance ……………………………………………………………………………………………………………… 7
  • 19. Description
  • 20. General ……………………………………………………………………………………………………………………………….. 8
  • 21. Intended Use ……………………………………………………………………………………………………………………….. 8
  • 22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
  • 23. Danger Zone ……………………………………………………………………………………………………………………….. 8
  • 24. Main Component Locations …………………………………………………………………………………………………… 9
  • 25. Product and Component Identification
  • 26. Machine …………………………………………………………………………………………………………………………….. 10
  • 27. Engine ………………………………………………………………………………………………………………………………. 10
  • 28. Safety Labels
  • 29. General ……………………………………………………………………………………………………………………………… 12
  • 30. Safety Label Identification ……………………………………………………………………………………………………. 12
  • 31. Operator Station
  • 32. Component Locations …………………………………………………………………………………………………………. 14
  • 33. Console Switches
  • 34. General ……………………………………………………………………………………………………………………………… 16
  • 35. Direction Indicators …………………………………………………………………………………………………………….. 16
  • 36. Ignition Switch ……………………………………………………………………………………………………………………. 17
  • 37. Operation
  • 38. Introduction
  • 39. General ……………………………………………………………………………………………………………………………… 19
  • 40. Operating Safety
  • 41. General ……………………………………………………………………………………………………………………………… 20
  • 42. Worksite Safety ………………………………………………………………………………………………………………….. 22
  • 43. Risk Assessment ……………………………………………………………………………………………………………….. 22
  • 44. Walk-Around Inspection
  • 45. General ……………………………………………………………………………………………………………………………… 25
  • 46. Entering and Leaving the Operator Station
  • 47. General ……………………………………………………………………………………………………………………………… 26
  • 48. Battery Isolator
  • 49. General ……………………………………………………………………………………………………………………………… 27
  • 50. Before Starting the Engine
  • 51. General ……………………………………………………………………………………………………………………………… 28
  • 52. Operator Seat
  • 53. General ……………………………………………………………………………………………………………………………… 29
  • 54. Suspension Seat ………………………………………………………………………………………………………………… 29
  • 55. Seat Belt
  • 56. General ……………………………………………………………………………………………………………………………… 31
  • 57. Static Seat Belt ………………………………………………………………………………………………………………….. 31
  • 58. Starting the Engine
  • 59. General ……………………………………………………………………………………………………………………………… 33
  • 60. Stopping and Parking
  • 61. General ……………………………………………………………………………………………………………………………… 34
  • 62. Preparing for Travel
  • 63. General ……………………………………………………………………………………………………………………………… 35
  • 64. Preparing for Road Travel …………………………………………………………………………………………………… 35
  • 65. Preparing for Worksite Travel ………………………………………………………………………………………………. 35
  • 66. Beacon ……………………………………………………………………………………………………………………………… 36
  • 67. Safety Equipment
  • 68. Articulation Lock …………………………………………………………………………………………………………………. 38
  • 69. Drive Controls
  • 70. Steering Wheel ………………………………………………………………………………………………………………….. 40
  • 71. Accelerator Pedal ……………………………………………………………………………………………………………….. 40
  • 72. Service Brake Pedal …………………………………………………………………………………………………………… 40
  • 73. Park Brake ………………………………………………………………………………………………………………………… 40
  • 74. Transmission Drive Lever ……………………………………………………………………………………………………. 41
  • 75. Gear Lever ………………………………………………………………………………………………………………………… 42
  • 76. Instruments
  • 77. Instrument Panel ………………………………………………………………………………………………………………… 44
  • 78. Getting the Machine Moving
  • 79. General ……………………………………………………………………………………………………………………………… 47
  • 80. Slopes
  • 81. General ……………………………………………………………………………………………………………………………… 50
  • 82. Driving on Slopes ………………………………………………………………………………………………………………. 50
  • 83. Working on Slopes …………………………………………………………………………………………………………….. 50
  • 84. Driving the Machine
  • 85. General ……………………………………………………………………………………………………………………………… 52
  • 86. Operating Levers-Pedals
  • 87. Control Layouts ………………………………………………………………………………………………………………….. 54
  • 88. Dumper Body Controls ……………………………………………………………………………………………………….. 54
  • 89. Working with the Dumper Body
  • 90. General ……………………………………………………………………………………………………………………………… 56
  • 91. Moving a Disabled Machine
  • 92. General ……………………………………………………………………………………………………………………………… 57
  • 93. Jump-Starting the Engine ……………………………………………………………………………………………………. 57
  • 94. Recovery Hitch …………………………………………………………………………………………………………………… 58
  • 95. Lifting the Machine
  • 96. General ……………………………………………………………………………………………………………………………… 59
  • 97. Transporting the Machine
  • 98. General ……………………………………………………………………………………………………………………………… 60
  • 99. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 60
  • 100. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 62
  • 101. Operating Environment
  • 102. General ……………………………………………………………………………………………………………………………… 63
  • 103. Operating in Low Temperatures …………………………………………………………………………………………… 63
  • 104. Operating in High Temperatures …………………………………………………………………………………………… 64
  • 105. Refuelling
  • 106. General ……………………………………………………………………………………………………………………………… 65
  • 107. Low Fuel Levels …………………………………………………………………………………………………………………. 65
  • 108. Filling the Tank …………………………………………………………………………………………………………………… 65
  • 109. Preservation and Storage
  • 110. Cleaning
  • 111. General ……………………………………………………………………………………………………………………………… 67
  • 112. Preparation ………………………………………………………………………………………………………………………… 67
  • 113. Checking For Damage
  • 114. General ……………………………………………………………………………………………………………………………… 69
  • 115. Storage
  • 116. General ……………………………………………………………………………………………………………………………… 70
  • 117. Put into Storage …………………………………………………………………………………………………………………. 70
  • 118. During Storage …………………………………………………………………………………………………………………… 70
  • 119. Take out of Storage ……………………………………………………………………………………………………………. 71
  • 120. Security
  • 121. General ……………………………………………………………………………………………………………………………… 72
  • 122. JCB Plantguard ………………………………………………………………………………………………………………….. 72
  • 123. Construction Equipment Security and Registration Scheme (CESAR) ………………………………………. 72
  • 124. LiveLink …………………………………………………………………………………………………………………………….. 72
  • 125. Maintenance
  • 126. Introduction
  • 127. General ……………………………………………………………………………………………………………………………… 73
  • 128. Owner-Operator Support ……………………………………………………………………………………………………… 73
  • 129. Service-Maintenance Agreements ………………………………………………………………………………………… 74
  • 130. Obtaining Spare Parts ………………………………………………………………………………………………………… 74
  • 131. Decommissioning ……………………………………………………………………………………………………………….. 74
  • 132. Maintenance Safety
  • 133. General ……………………………………………………………………………………………………………………………… 75
  • 134. Fluids and Lubricants …………………………………………………………………………………………………………. 76
  • 135. Maintenance Schedules
  • 136. General ……………………………………………………………………………………………………………………………… 81
  • 137. How to Use the Maintenance Schedules ………………………………………………………………………………. 81
  • 138. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………….. 81
  • 139. Maintenance Positions
  • 140. General ……………………………………………………………………………………………………………………………… 85
  • 141. Maintenance Position (Dumper Body Lowered) ……………………………………………………………………… 85
  • 142. Maintenance Position (Dumper Body Raised) ………………………………………………………………………… 85
  • 143. Service Points
  • 144. General ……………………………………………………………………………………………………………………………… 88
  • 145. Access Apertures
  • 146. General ……………………………………………………………………………………………………………………………… 92
  • 147. Engine Compartment Cover ………………………………………………………………………………………………… 92
  • 148. Transmission Cover ……………………………………………………………………………………………………………. 92
  • 149. Tools
  • 150. General ……………………………………………………………………………………………………………………………… 94
  • 151. Lubrication
  • 152. General ……………………………………………………………………………………………………………………………… 95
  • 153. Preparation ………………………………………………………………………………………………………………………… 95
  • 154. Body and Framework
  • 155. General …………………………………………………………………………………………………………………………….. 96
  • 156. Articulated Joint …………………………………………………………………………………………………………………. 96
  • 157. Operator Station
  • 158. Operator Protective Structure ………………………………………………………………………………………………. 97
  • 159. Seat Belt …………………………………………………………………………………………………………………………… 97
  • 160. Controls …………………………………………………………………………………………………………………………….. 97
  • 161. Engine
  • 162. General …………………………………………………………………………………………………………………………….. 98
  • 163. Oil …………………………………………………………………………………………………………………………………….. 98
  • 164. Drive Belt ………………………………………………………………………………………………………………………….. 99
  • 165. Air Filter
  • 166. General …………………………………………………………………………………………………………………………… 100
  • 167. Outer Element …………………………………………………………………………………………………………………. 100
  • 168. Inner Element ………………………………………………………………………………………………………………….. 101
  • 169. Fuel System
  • 170. General …………………………………………………………………………………………………………………………… 103
  • 171. Water Separator ………………………………………………………………………………………………………………. 103
  • 172. Cooling System
  • 173. General …………………………………………………………………………………………………………………………… 104
  • 174. Coolant ……………………………………………………………………………………………………………………………. 104
  • 175. Cooling Pack …………………………………………………………………………………………………………………… 104
  • 176. Brakes
  • 177. General ……………………………………………………………………………………………………………………………. 105
  • 178. Gearbox
  • 179. Oil …………………………………………………………………………………………………………………………………… 106
  • 180. Wheels
  • 181. General …………………………………………………………………………………………………………………………… 107
  • 182. Tyres
  • 183. General …………………………………………………………………………………………………………………………… 108
  • 184. Hydraulic System
  • 185. General …………………………………………………………………………………………………………………………… 110
  • 186. Services ………………………………………………………………………………………………………………………….. 110
  • 187. Hydraulic Oil ……………………………………………………………………………………………………………………. 111
  • 188. Cylinder Rams …………………………………………………………………………………………………………………. 111
  • 189. Electrical System
  • 190. General …………………………………………………………………………………………………………………………… 112
  • 191. Battery …………………………………………………………………………………………………………………………….. 113
  • 192. Battery Isolator ………………………………………………………………………………………………………………… 114
  • 193. Fuses ……………………………………………………………………………………………………………………………… 114
  • 194. Relays …………………………………………………………………………………………………………………………….. 115
  • 195. Technical Data
  • 196. Static Dimensions
  • 197. Dimensions ………………………………………………………………………………………………………………………. 117
  • 198. Weights …………………………………………………………………………………………………………………………… 122
  • 199. Performance Dimensions
  • 200. Driving Performance …………………………………………………………………………………………………………. 124
  • 201. Noise Emissions
  • 202. General ……………………………………………………………………………………………………………………………. 125
  • 203. Noise Data ………………………………………………………………………………………………………………………. 125
  • 204. Vibration Emissions
  • 205. General ……………………………………………………………………………………………………………………………. 126
  • 206. Vibration Data ………………………………………………………………………………………………………………….. 127
  • 207. Fluids, Lubricants and Capacities
  • 208. General ……………………………………………………………………………………………………………………………. 128
  • 209. Fuel ………………………………………………………………………………………………………………………………… 128
  • 210. Torque Values
  • 211. General ……………………………………………………………………………………………………………………………. 133
  • 212. Electrical System
  • 213. General ……………………………………………………………………………………………………………………………. 134
  • 214. Fuses ………………………………………………………………………………………………………………………………. 135
  • 215. Relays …………………………………………………………………………………………………………………………….. 136
  • 216. Wheels and Tyres
  • 217. General ……………………………………………………………………………………………………………………………. 137
  • 218. Tyre Sizes and Pressures …………………………………………………………………………………………………. 137
  • 219. Declaration of Conformity
  • 220. General ……………………………………………………………………………………………………………………………. 138
  • 221. Data ………………………………………………………………………………………………………………………………… 139
  • 222. Warranty Information
  • 223. Service Record Sheet ……………………………………………………………………………………………………….. 141
  • 224. Acronyms Glossary
  • 225. CESAR Construction Equipment Security and Registration
  • 226. ECM Engine Control Module
  • 227. EGR Exhaust Gas Recirculation
  • 228. ETRTO European Tyre and Rim Technical Organisation
  • 229. FOPS Falling Object Protective Structure
  • 230. FT Forward Tip
  • 231. ISO International Organization for Standardization
  • 232. LCD Liquid Crystal Display
  • 233. PPE Personal Protective Equipment
  • 234. RMS Root Mean Square
  • 235. ROPS Roll-Over Protective Structure
  • 236. RPM Revolutions Per Minute
  • 237. ST Swivel Tip
  • 238. VIN Vehicle Identification Number
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