JCB 220LC Xtra Excavator Operator Manual 9831-2050

Description

• Model List:
  • 220LC Xtra Excavator

• 1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cross References ………………………………………………………………………………………………………………… 1
• 8. Safety
• 9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
• 10. Safety Warnings …………………………………………………………………………………………………………………… 2
• 11. General Safety …………………………………………………………………………………………………………………….. 3
• 12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
• 13. About the Product
• 14. Introduction
• 15. General ……………………………………………………………………………………………………………………………….. 5
• 16. Name and Address of the Manufacturer …………………………………………………………………………………. 5
• 17. Product Compliance ……………………………………………………………………………………………………………… 5
• 18. Description
• 19. General ……………………………………………………………………………………………………………………………….. 6
• 20. Intended Use ……………………………………………………………………………………………………………………….. 6
• 21. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
• 22. Optional Equipment and Attachments …………………………………………………………………………………….. 6
• 23. Danger Zone ……………………………………………………………………………………………………………………….. 6
• 24. Main Component Locations …………………………………………………………………………………………………… 7
• 25. Product and Component Identification
• 26. Machine ………………………………………………………………………………………………………………………………. 8
• 27. Engine ………………………………………………………………………………………………………………………………… 9
• 28. Safety Labels
• 29. General ……………………………………………………………………………………………………………………………… 10
• 30. Safety Label Identification ……………………………………………………………………………………………………. 10
• 31. Operator Station
• 32. Component Locations …………………………………………………………………………………………………………. 12
• 33. Console Switches
• 34. General ……………………………………………………………………………………………………………………………… 13
• 35. Work Lights ……………………………………………………………………………………………………………………….. 13
• 36. Beacon ……………………………………………………………………………………………………………………………… 13
• 37. Seat Heater ……………………………………………………………………………………………………………………….. 13
• 38. Seat Ventilation ………………………………………………………………………………………………………………….. 14
• 39. Control Locks …………………………………………………………………………………………………………………….. 14
• 40. Excavator Arm Quickhitch …………………………………………………………………………………………………… 14
• 41. Radio Mute ………………………………………………………………………………………………………………………… 14
• 42. Engine Stop Switch ……………………………………………………………………………………………………………. 14
• 43. Slew Lock …………………………………………………………………………………………………………………………. 14
• 44. Cushion …………………………………………………………………………………………………………………………….. 14
• 45. Window Washer …………………………………………………………………………………………………………………. 15
• 46. Window Wipers ………………………………………………………………………………………………………………….. 15
• 47. Front Lower Window Wiper …………………………………………………………………………………………………. 15
• 48. Cab Raise-Lower ……………………………………………………………………………………………………………….. 15
• 49. Interior Switches
• 50. Ignition Switch ……………………………………………………………………………………………………………………. 16
• 51. Cab Interior Light ……………………………………………………………………………………………………………….. 16
• 52. Operation
• 53. Introduction
• 54. General ……………………………………………………………………………………………………………………………… 19
• 55. Operating Safety
• 56. General ……………………………………………………………………………………………………………………………… 20
• 57. Worksite Safety ………………………………………………………………………………………………………………….. 22
• 58. Risk Assessment ……………………………………………………………………………………………………………….. 23
• 59. Walk-Around Inspection
• 60. General ……………………………………………………………………………………………………………………………… 25
• 61. Entering and Leaving the Operator Station
• 62. General ……………………………………………………………………………………………………………………………… 26
• 63. Emergency Exit ………………………………………………………………………………………………………………….. 28
• 64. Doors
• 65. Operator Door ……………………………………………………………………………………………………………………. 29
• 66. Windows
• 67. Front Window …………………………………………………………………………………………………………………….. 31
• 68. Side Window ……………………………………………………………………………………………………………………… 32
• 69. Sun Visor-Sunblind
• 70. Sunblind ……………………………………………………………………………………………………………………………. 34
• 71. Before Starting the Engine
• 72. General ……………………………………………………………………………………………………………………………… 36
• 73. Operator Seat
• 74. General ……………………………………………………………………………………………………………………………… 37
• 75. Suspension Seat ………………………………………………………………………………………………………………… 37
• 76. Seat Belt
• 77. General ……………………………………………………………………………………………………………………………… 39
• 78. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 39
• 79. Static Seat Belt ………………………………………………………………………………………………………………….. 40
• 80. Mirrors
• 81. General ……………………………………………………………………………………………………………………………… 42
• 82. Starting the Engine
• 83. General ……………………………………………………………………………………………………………………………… 46
• 84. Immobiliser ………………………………………………………………………………………………………………………… 47
• 85. Warming Up ………………………………………………………………………………………………………………………. 48
• 86. Stopping and Parking
• 87. General ……………………………………………………………………………………………………………………………… 50
• 88. Preparing for Travel
• 89. General ……………………………………………………………………………………………………………………………… 51
• 90. Preparing for Worksite Travel ………………………………………………………………………………………………. 51
• 91. Beacon ……………………………………………………………………………………………………………………………… 52
• 92. Safety Equipment
• 93. General ……………………………………………………………………………………………………………………………… 53
• 94. Control Lock ………………………………………………………………………………………………………………………. 53
• 95. Drive Controls
• 96. Track Controls ……………………………………………………………………………………………………………………. 55
• 97. Travel Speed Selector ………………………………………………………………………………………………………… 56
• 98. Instruments
• 99. General ……………………………………………………………………………………………………………………………… 58
• 100. Instrument Panel ………………………………………………………………………………………………………………… 59
• 101. Getting the Machine Moving
• 102. General ……………………………………………………………………………………………………………………………… 79
• 103. Driving the Machine
• 104. General ……………………………………………………………………………………………………………………………… 82
• 105. Towing Other Equipment …………………………………………………………………………………………………….. 82
• 106. Operating Levers-Pedals
• 107. General ……………………………………………………………………………………………………………………………… 84
• 108. Control Layouts ………………………………………………………………………………………………………………….. 84
• 109. Excavator Arm Controls ………………………………………………………………………………………………………. 84
• 110. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 89
• 111. Lifting and Loading
• 112. General ……………………………………………………………………………………………………………………………… 90
• 113. Load Charts ………………………………………………………………………………………………………………………. 90
• 114. Overload Warning System …………………………………………………………………………………………………… 91
• 115. Working with the Excavator Arm
• 116. General ……………………………………………………………………………………………………………………………… 93
• 117. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 93
• 118. Lifting With the Excavator Arm …………………………………………………………………………………………….. 93
• 119. Digging ……………………………………………………………………………………………………………………………… 94
• 120. Changing the Bucket Linkage ……………………………………………………………………………………………… 99
• 121. Slopes
• 122. General ……………………………………………………………………………………………………………………………. 101
• 123. Driving on Slopes …………………………………………………………………………………………………………….. 101
• 124. Working on Slopes …………………………………………………………………………………………………………… 103
• 125. Heating, Ventilating and Air-Conditioning (HVAC)
• 126. General ……………………………………………………………………………………………………………………………. 105
• 127. Air-Conditioning Controls …………………………………………………………………………………………………… 105
• 128. Power Sockets
• 129. Auxiliary Power Socket ……………………………………………………………………………………………………… 108
• 130. Battery Isolator
• 131. General ……………………………………………………………………………………………………………………………. 109
• 132. Fire Extinguisher
• 133. General ……………………………………………………………………………………………………………………………. 110
• 134. Moving a Disabled Machine
• 135. General ……………………………………………………………………………………………………………………………. 112
• 136. Getting the Machine Unstuck …………………………………………………………………………………………….. 112
• 137. Jump-Starting the Engine ………………………………………………………………………………………………….. 113
• 138. Retrieval ………………………………………………………………………………………………………………………….. 114
• 139. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 114
• 140. Lifting the Machine
• 141. General ……………………………………………………………………………………………………………………………. 116
• 142. Transporting the Machine
• 143. General ……………………………………………………………………………………………………………………………. 118
• 144. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 118
• 145. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 121
• 146. Operating Environment
• 147. General ……………………………………………………………………………………………………………………………. 123
• 148. Operating in Low Temperatures …………………………………………………………………………………………. 123
• 149. Operating in High Temperatures …………………………………………………………………………………………. 123
• 150. Cab Filters ……………………………………………………………………………………………………………………….. 124
• 151. Refuelling
• 152. General ……………………………………………………………………………………………………………………………. 125
• 153. Low Fuel Levels ……………………………………………………………………………………………………………….. 125
• 154. Filling the Tank …………………………………………………………………………………………………………………. 125
• 155. Attachments
• 156. Working with Attachments
• 157. Introduction ………………………………………………………………………………………………………………………. 129
• 158. Attachments for your Machine ……………………………………………………………………………………………. 129
• 159. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 130
• 160. Impact Protection ……………………………………………………………………………………………………………… 133
• 161. Direct-Mounted Attachments
• 162. General ……………………………………………………………………………………………………………………………. 134
• 163. Quickhitch
• 164. Excavator Arm Quickhitch …………………………………………………………………………………………………. 137
• 165. Buckets
• 166. General ……………………………………………………………………………………………………………………………. 141
• 167. Bucket Teeth ……………………………………………………………………………………………………………………. 141
• 168. Preservation and Storage
• 169. Cleaning
• 170. General ……………………………………………………………………………………………………………………………. 145
• 171. Preparation ………………………………………………………………………………………………………………………. 145
• 172. Checking For Damage
• 173. General ……………………………………………………………………………………………………………………………. 147
• 174. Storage
• 175. General ……………………………………………………………………………………………………………………………. 148
• 176. Put into Storage ……………………………………………………………………………………………………………….. 148
• 177. During Storage …………………………………………………………………………………………………………………. 148
• 178. Take out of Storage ………………………………………………………………………………………………………….. 149
• 179. Security
• 180. General ……………………………………………………………………………………………………………………………. 150
• 181. JCB Plantguard ………………………………………………………………………………………………………………… 150
• 182. LiveLink …………………………………………………………………………………………………………………………… 150
• 183. Maintenance
• 184. Introduction
• 185. General ……………………………………………………………………………………………………………………………. 151
• 186. Owner-Operator Support ……………………………………………………………………………………………………. 151
• 187. Service-Maintenance Agreements ………………………………………………………………………………………. 151
• 188. Obtaining Spare Parts ………………………………………………………………………………………………………. 152
• 189. Maintenance Safety
• 190. General ……………………………………………………………………………………………………………………………. 153
• 191. Fluids and Lubricants ……………………………………………………………………………………………………….. 154
• 192. Maintenance Schedules
• 193. General ……………………………………………………………………………………………………………………………. 158
• 194. How to Use the Maintenance Schedules …………………………………………………………………………….. 158
• 195. Maintenance Intervals ……………………………………………………………………………………………………….. 158
• 196. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 160
• 197. Functional Tests and Final Inspection …………………………………………………………………………………. 163
• 198. Maintenance Positions
• 199. General ……………………………………………………………………………………………………………………………. 165
• 200. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 165
• 201. Service Points
• 202. General ……………………………………………………………………………………………………………………………. 166
• 203. Access Apertures
• 204. General ……………………………………………………………………………………………………………………………. 172
• 205. Battery Cover …………………………………………………………………………………………………………………… 172
• 206. Engine Compartment Cover ………………………………………………………………………………………………. 172
• 207. Hydraulic Compartment Cover …………………………………………………………………………………………… 173
• 208. Radiator Cover …………………………………………………………………………………………………………………. 174
• 209. Tools
• 210. General ……………………………………………………………………………………………………………………………. 176
• 211. Toolbox ……………………………………………………………………………………………………………………………. 176
• 212. Lubrication
• 213. General ……………………………………………………………………………………………………………………………. 177
• 214. Preparation ………………………………………………………………………………………………………………………. 177
• 215. Attachments
• 216. General …………………………………………………………………………………………………………………………… 178
• 217. Body and Framework
• 218. General …………………………………………………………………………………………………………………………… 179
• 219. Slew Ring Bearings ………………………………………………………………………………………………………….. 179
• 220. Pivot Pins ………………………………………………………………………………………………………………………… 180
• 221. Operator Station
• 222. General …………………………………………………………………………………………………………………………… 182
• 223. Seat ………………………………………………………………………………………………………………………………… 182
• 224. Seat Belt …………………………………………………………………………………………………………………………. 182
• 225. Controls …………………………………………………………………………………………………………………………… 182
• 226. Engine
• 227. General …………………………………………………………………………………………………………………………… 183
• 228. Oil …………………………………………………………………………………………………………………………………… 183
• 229. Drive Belt ………………………………………………………………………………………………………………………… 185
• 230. Air Filter
• 231. General …………………………………………………………………………………………………………………………… 186
• 232. Pre-Cleaner ……………………………………………………………………………………………………………………… 186
• 233. Dust Valve ………………………………………………………………………………………………………………………. 186
• 234. Fuel System
• 235. General …………………………………………………………………………………………………………………………… 187
• 236. Tank ……………………………………………………………………………………………………………………………….. 188
• 237. Fuel Filter ………………………………………………………………………………………………………………………… 189
• 238. Water Separator ………………………………………………………………………………………………………………. 189
• 239. Cooling System
• 240. General …………………………………………………………………………………………………………………………… 191
• 241. Coolant ……………………………………………………………………………………………………………………………. 191
• 242. Cooling Pack …………………………………………………………………………………………………………………… 192
• 243. Tracks
• 244. General …………………………………………………………………………………………………………………………… 193
• 245. Steel ……………………………………………………………………………………………………………………………….. 194
• 246. Idler Wheels …………………………………………………………………………………………………………………….. 195
• 247. Rollers …………………………………………………………………………………………………………………………….. 195
• 248. Track Gearbox
• 249. Oil …………………………………………………………………………………………………………………………………… 196
• 250. Hydraulic System
• 251. General …………………………………………………………………………………………………………………………… 197
• 252. Services ………………………………………………………………………………………………………………………….. 198
• 253. Oil …………………………………………………………………………………………………………………………………… 198
• 254. Cylinder Rams …………………………………………………………………………………………………………………. 199
• 255. Electrical System
• 256. General …………………………………………………………………………………………………………………………… 200
• 257. Battery …………………………………………………………………………………………………………………………….. 200
• 258. Battery Isolator ………………………………………………………………………………………………………………… 201
• 259. Fuses ..