JCB 135, 150T, 155, 175, 190T, 205T, 210, 215 Skidsteer Loader Operator Manual 9831-4350

Description

• Model List:
  • 135, 150T, 155, 175, 190T, 205T, 210, 215 Skidsteer Loader

• 1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cross References ………………………………………………………………………………………………………………… 2
• 8. Location of Manual ………………………………………………………………………………………………………………. 2
• 9. Safety
• 10. Safety – Yours and Others …………………………………………………………………………………………………….. 4
• 11. Safety Warnings …………………………………………………………………………………………………………………… 4
• 12. General Safety …………………………………………………………………………………………………………………….. 5
• 13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 6
• 14. About the Product
• 15. Introduction
• 16. General ……………………………………………………………………………………………………………………………….. 7
• 17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
• 18. Product Compliance ……………………………………………………………………………………………………………… 7
• 19. Description
• 20. General ……………………………………………………………………………………………………………………………….. 8
• 21. Intended Use ……………………………………………………………………………………………………………………….. 8
• 22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
• 23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
• 24. Danger Zone ……………………………………………………………………………………………………………………….. 8
• 25. Main Component Locations …………………………………………………………………………………………………… 9
• 26. Product and Component Identification
• 27. Machine …………………………………………………………………………………………………………………………….. 10
• 28. Engine ………………………………………………………………………………………………………………………………. 10
• 29. Operator Protective Structure ………………………………………………………………………………………………. 11
• 30. Safety Labels
• 31. General ……………………………………………………………………………………………………………………………… 13
• 32. Safety Label Identification ……………………………………………………………………………………………………. 13
• 33. Operator Station
• 34. Component Locations …………………………………………………………………………………………………………. 16
• 35. Interior Switches
• 36. Ignition Switch ……………………………………………………………………………………………………………………. 17
• 37. Cab Interior Light ……………………………………………………………………………………………………………….. 18
• 38. Console Switches
• 39. Window Wipers ………………………………………………………………………………………………………………….. 19
• 40. Operation
• 41. Introduction
• 42. General ……………………………………………………………………………………………………………………………… 21
• 43. Operating Safety
• 44. General ……………………………………………………………………………………………………………………………… 22
• 45. Worksite Safety ………………………………………………………………………………………………………………….. 24
• 46. Risk Assessment ……………………………………………………………………………………………………………….. 25
• 47. Walk-Around Inspection
• 48. General ……………………………………………………………………………………………………………………………… 27
• 49. Entering and Leaving the Operator Station
• 50. General ……………………………………………………………………………………………………………………………… 28
• 51. Emergency Exit ………………………………………………………………………………………………………………….. 29
• 52. Doors
• 53. Operator Door ……………………………………………………………………………………………………………………. 32
• 54. Windows
• 55. Front Window …………………………………………………………………………………………………………………….. 34
• 56. Side Window ……………………………………………………………………………………………………………………… 34
• 57. Battery Isolator
• 58. General ……………………………………………………………………………………………………………………………… 36
• 59. Before Starting the Engine
• 60. General ……………………………………………………………………………………………………………………………… 37
• 61. Operator Seat
• 62. General ……………………………………………………………………………………………………………………………… 38
• 63. Basic Seat …………………………………………………………………………………………………………………………. 38
• 64. Suspension Seat ………………………………………………………………………………………………………………… 39
• 65. Seat Belt
• 66. General ……………………………………………………………………………………………………………………………… 41
• 67. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 41
• 68. Static Seat Belt ………………………………………………………………………………………………………………….. 42
• 69. Mirrors
• 70. General ……………………………………………………………………………………………………………………………… 44
• 71. Starting the Engine
• 72. General ……………………………………………………………………………………………………………………………… 46
• 73. Stopping and Parking
• 74. General ……………………………………………………………………………………………………………………………… 49
• 75. Preparing for Travel
• 76. General ……………………………………………………………………………………………………………………………… 50
• 77. Preparing for Road Travel …………………………………………………………………………………………………… 50
• 78. Preparing for Worksite Travel ………………………………………………………………………………………………. 51
• 79. Smooth Ride System (SRS) ………………………………………………………………………………………………… 52
• 80. Beacon ……………………………………………………………………………………………………………………………… 52
• 81. Safety Equipment
• 82. General ……………………………………………………………………………………………………………………………… 54
• 83. Control Lock ………………………………………………………………………………………………………………………. 54
• 84. Transportation Lock ……………………………………………………………………………………………………………. 55
• 85. Drive Controls
• 86. General ……………………………………………………………………………………………………………………………… 56
• 87. Instruments
• 88. General ……………………………………………………………………………………………………………………………… 64
• 89. Instrument Panel ………………………………………………………………………………………………………………… 69
• 90. Getting the Machine Moving
• 91. General ……………………………………………………………………………………………………………………………… 84
• 92. Slopes
• 93. General ……………………………………………………………………………………………………………………………… 85
• 94. Driving on Slopes ………………………………………………………………………………………………………………. 85
• 95. Working on Slopes …………………………………………………………………………………………………………….. 85
• 96. Operating Levers-Pedals
• 97. General ……………………………………………………………………………………………………………………………… 86
• 98. Control Layouts ………………………………………………………………………………………………………………….. 86
• 99. Lift Arm Controls ………………………………………………………………………………………………………………… 86
• 100. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 89
• 101. Working with the Lift Arm
• 102. General ……………………………………………………………………………………………………………………………… 92
• 103. Fork Ratings ………………………………………………………………………………………………………………………. 92
• 104. Filling the Shovel ……………………………………………………………………………………………………………….. 97
• 105. Loading a Truck …………………………………………………………………………………………………………………. 98
• 106. Counterweights ………………………………………………………………………………………………………………….. 98
• 107. Heating, Ventilating and Air-Conditioning (HVAC)
• 108. General ……………………………………………………………………………………………………………………………. 100
• 109. Air-Conditioning Controls …………………………………………………………………………………………………… 100
• 110. Power Sockets
• 111. Auxiliary Power Socket ……………………………………………………………………………………………………… 101
• 112. Radio
• 113. General ……………………………………………………………………………………………………………………………. 102
• 114. Fire Extinguisher
• 115. General ……………………………………………………………………………………………………………………………. 105
• 116. Moving a Disabled Machine
• 117. General ……………………………………………………………………………………………………………………………. 106
• 118. Jump-Starting the Engine ………………………………………………………………………………………………….. 106
• 119. Retrieval ………………………………………………………………………………………………………………………….. 107
• 120. Loader Arm (Emergency Operation) …………………………………………………………………………………… 107
• 121. Lifting the Machine
• 122. General ……………………………………………………………………………………………………………………………. 109
• 123. Transporting the Machine
• 124. General ……………………………………………………………………………………………………………………………. 112
• 125. Operating Environment
• 126. General ……………………………………………………………………………………………………………………………. 113
• 127. Operating in Low Temperatures …………………………………………………………………………………………. 113
• 128. Operating in High Temperatures …………………………………………………………………………………………. 113
• 129. Refuelling
• 130. General ……………………………………………………………………………………………………………………………. 115
• 131. Low Fuel Levels ……………………………………………………………………………………………………………….. 115
• 132. Filling the Tank …………………………………………………………………………………………………………………. 115
• 133. Attachments
• 134. Working with Attachments
• 135. Introduction ………………………………………………………………………………………………………………………. 117
• 136. Attachments for your Machine ……………………………………………………………………………………………. 117
• 137. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 127
• 138. Impact Protection ……………………………………………………………………………………………………………… 130
• 139. Attachment Frame
• 140. General ……………………………………………………………………………………………………………………………. 132
• 141. Quickhitch
• 142. Quickhitch Attachment Bracket …………………………………………………………………………………………… 133
• 143. Shovels
• 144. General ……………………………………………………………………………………………………………………………. 138
• 145. Standard Shovel ………………………………………………………………………………………………………………. 138
• 146. Grapple Shovel ………………………………………………………………………………………………………………… 139
• 147. 6-in-1 Shovel ……………………………………………………………………………………………………………………. 140
• 148. Forks
• 149. General ……………………………………………………………………………………………………………………………. 143
• 150. Pallet Forks ……………………………………………………………………………………………………………………… 143
• 151. Manure Forks …………………………………………………………………………………………………………………… 144
• 152. Snow Blade
• 153. General ……………………………………………………………………………………………………………………………. 146
• 154. Preservation and Storage
• 155. Cleaning
• 156. General ……………………………………………………………………………………………………………………………. 150
• 157. Preparation ………………………………………………………………………………………………………………………. 150
• 158. Checking For Damage
• 159. General ……………………………………………………………………………………………………………………………. 152
• 160. Storage
• 161. General ……………………………………………………………………………………………………………………………. 153
• 162. Put into Storage ……………………………………………………………………………………………………………….. 153
• 163. During Storage …………………………………………………………………………………………………………………. 153
• 164. Take out of Storage ………………………………………………………………………………………………………….. 154
• 165. Security
• 166. General ……………………………………………………………………………………………………………………………. 155
• 167. JCB Plantguard ………………………………………………………………………………………………………………… 155
• 168. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 155
• 169. LiveLink …………………………………………………………………………………………………………………………… 155
• 170. Maintenance
• 171. Introduction
• 172. General ……………………………………………………………………………………………………………………………. 157
• 173. Owner-Operator Support ……………………………………………………………………………………………………. 157
• 174. Service-Maintenance Agreements ………………………………………………………………………………………. 158
• 175. Obtaining Spare Parts ………………………………………………………………………………………………………. 158
• 176. Maintenance Safety
• 177. General ……………………………………………………………………………………………………………………………. 159
• 178. Fluids and Lubricants ……………………………………………………………………………………………………….. 160
• 179. Maintenance Schedules
• 180. General ……………………………………………………………………………………………………………………………. 164
• 181. How to Use the Maintenance Schedules …………………………………………………………………………….. 164
• 182. Maintenance Intervals ……………………………………………………………………………………………………….. 164
• 183. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 165
• 184. Functional Tests and Final Inspection …………………………………………………………………………………. 167
• 185. Maintenance Positions
• 186. General ……………………………………………………………………………………………………………………………. 168
• 187. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 168
• 188. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 169
• 189. Maintenance Position (Lift Arm Raised and Cab Raised) ………………………………………………………. 171
• 190. Service Points
• 191. General ……………………………………………………………………………………………………………………………. 172
• 192. Access Apertures
• 193. General ……………………………………………………………………………………………………………………………. 177
• 194. Engine Compartment Cover ………………………………………………………………………………………………. 177
• 195. Rear Cover ………………………………………………………………………………………………………………………. 178
• 196. Cab-Canopy …………………………………………………………………………………………………………………….. 179
• 197. Tools
• 198. General ……………………………………………………………………………………………………………………………. 184
• 199. Toolbox ……………………………………………………………………………………………………………………………. 184
• 200. Lubrication
• 201. General ……………………………………………………………………………………………………………………………. 185
• 202. Preparation ………………………………………………………………………………………………………………………. 185
• 203. Attachments
• 204. General …………………………………………………………………………………………………………………………… 186
• 205. Body and Framework
• 206. General …………………………………………………………………………………………………………………………… 187
• 207. Pivot Pins ………………………………………………………………………………………………………………………… 188
• 208. Operator Station
• 209. General …………………………………………………………………………………………………………………………… 190
• 210. Operator Protective Structure …………………………………………………………………………………………….. 190
• 211. Seat ………………………………………………………………………………………………………………………………… 191
• 212. Seat Belt …………………………………………………………………………………………………………………………. 191
• 213. Controls …………………………………………………………………………………………………………………………… 191
• 214. Engine
• 215. General …………………………………………………………………………………………………………………………… 192
• 216. Oil …………………………………………………………………………………………………………………………………… 192
• 217. Drive Belt ………………………………………………………………………………………………………………………… 196
• 218. Exhaust …………………………………………………………………………………………………………………………… 198
• 219. Air Filter
• 220. General …………………………………………………………………………………………………………………………… 199
• 221. Outer Element …………………………………………………………………………………………………………………. 199
• 222. Fuel System
• 223. General …………………………………………………………………………………………………………………………… 201
• 224. Fuel Filter ………………………………………………………………………………………………………………………… 202
• 225. Water Separator ………………………………………………………………………………………………………………. 202
• 226. Cooling System
• 227. General …………………………………………………………………………………………………………………………… 204
• 228. Coolant ……………………………………………………………………………………………………………………………. 204
• 229. Cooling Pack …………………………………………………………………………………………………………………… 205
• 230. Brakes
• 231. Park Brake ………………………………………………………………………………………………………………………. 206
• 232. Wheels
• 233. General …………………………………………………………………………………………………………………………… 207
• 234. Tyres
• 235. General …………………………………………………………………………………………………………………………… 209
• 236. Tracks
• 237. Rubber ……………………………………………………………………………………………………………………………. 211
• 238. Drive Gearbox
• 239. Oil …………………………………………………………………………………………………………………………………… 214
• 240. Hydraulic System
• 241. General …………………………………………………………………………………………………………………………… 215
• 242. Services ………………………………………………………………………………………………………………………….. 216
• 243. Oil …………………………………………………………………………………………………………………………………… 216
• 244. Cylinders – Rams ……………………………………………………………………………………………………………… 216
• 245. Electrical System
• 246. General …………………………………………………………………………………………………………………………… 217
• 247. Battery …………………………………………………………………………………………………………………………….. 218
• 248. Battery Isolator ………………………………………………………………………………………………………………… 219
• 249. Fuses ……………………………………………………………………………………………………………………………… 219
• 250. Relays …………………………………………………………………………………………………………………………….. 220
• 251. Window Washer ……………………………………………………………………………………………………………….. 221
• 252. Miscellaneous
• 253. Fire Extinguisher ………………………………………………………………………………………………………………. 223
• 254. Technical Data
• 255. Static Dimensions
• 256. General ……………………………………………………………………………………………………………………………. 225
• 257. Dimensions ………………………………………………………………………………………………………………………. 225
• 258. Weights …………………………………………………………………………………………………………………………… 229
• 259. Performance Dimensions
• 260. General ……………………………………………………………………………………………………………………………. 232
• 261. Driving Performance …………………………………………………………………………………………………………. 234
• 262. Noise Emissions
• 263. General ……………………………………………………………………………………………………………………………. 236
• 264. Noise Data ………………………………………………………………………………………………………………………. 236
• 265. Vibration Emissions
• 266. General ……………………………………………..