JCB 3C Operator Manual 9811-0512

Description

• Model List:
  • 3C

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cab-Canopy …………………………………………………………………………………2
• 13. Cross References ………………………………………………………………………….2
• 14. Machine Description …………………………………………………………………………..3
• 15. The JCB Backhoe Loader ………………………………………………………………3
• 16. Component List …………………………………………………………………………….3
• 17. Safety Check List ……………………………………………………………………………….4
• 18. Safety – Yours and Others ………………………………………………………………4
• 19. General Safety ……………………………………………………………………………..4
• 20. Operating Safety …………………………………………………………………………..6
• 21. Maintenance Safety ……………………………………………………………………….7
• 22. Safety Decals ………………………………………………………………………………….10
• 23. Safety Decal Recognition …………………………………………………………….. 11
• 24. Identifying Your Machine …………………………………………………………………..12
• 25. Machine Identification Plate ………………………………………………………….12
• 26. Typical Vehicle Identification Number (VIN) …………………………………….12
• 27. Component Identification Plates …………………………………………………….12
• 28. Transmission Identification Numbers ……………………………………………..13
• 29. Rops-Fops Certification Plate ………………………………………………………..14
• 30. Machine Security ……………………………………………………………………………..15
• 31. JCB Plantguard …………………………………………………………………………..15
• 32. Operation
• 33. Introduction ……………………………………………………………………………………..17
• 34. Before Entering the Cab ……………………………………………………………………18
• 35. Entering and Leaving the Cab ……………………………………………………………19
• 36. Doors and Windows …………………………………………………………………………20
• 37. Opening and Closing the Door ………………………………………………………20
• 38. Opening and Closing the Side Windows …………………………………………21
• 39. Opening and Closing the Rear Window ………………………………………….21
• 40. Seat Controls …………………………………………………………………………………..23
• 41. Seat Belt …………………………………………………………………………………………25
• 42. Inertia Reel Seat Belt …………………………………………………………………..25
• 43. Cab Layout ……………………………………………………………………………………..26
• 44. Drive Controls, Switches and Instruments ……………………………………………27
• 45. Drive Controls ……………………………………………………………………………..27
• 46. Switches …………………………………………………………………………………….29
• 47. Instruments …………………………………………………………………………………32
• 48. Heater Controls …………………………………………………………………………..34
• 49. Air Conditioning Controls ………………………………………………………………34
• 50. Operating Levers ……………………………………………………………………………..35
• 51. Loader Controls …………………………………………………………………………..35
• 52. Loader Shovel …………………………………………………………………………….36
• 53. Stabiliser Controls ……………………………………………………………………….39
• 54. Backhoe Controls ………………………………………………………………………..41
• 55. Safety Equipment …………………………………………………………………………….51
• 56. Boom and Slew Locks ………………………………………………………………….51
• 57. Control Lever Locks (If Fitted) ……………………………………………………….53
• 58. Warning Beacon ………………………………………………………………………….54
• 59. Before Starting The Engine ……………………………………………………………….55
• 60. Starting The Engine ………………………………………………………………………….57
• 61. Preparing The Machine For Travel ……………………………………………………..59
• 62. Backhoe Attachments ………………………………………………………………….59
• 63. Tucked In Travel Position ……………………………………………………………..59
• 64. Central Protruding Travel Position ………………………………………………….60
• 65. Road Travel Position ……………………………………………………………………60
• 66. Site Travelling Position …………………………………………………………………61
• 67. Testing The Park Brake …………………………………………………………………….63
• 68. Getting The Machine Moving ……………………………………………………………..64
• 69. Operating Practices ……………………………………………………………………..64
• 70. Stopping and Parking the Machine ……………………………………………………..66
• 71. Working With The Machine ……………………………………………………………….68
• 72. Using The Attachments And Site Safety …………………………………………68
• 73. Working With The Loader ……………………………………………………………..70
• 74. Working With The Backhoe …………………………………………………………..72
• 75. Operating In Low And High Temperatures …………………………………………..80
• 76. Low Temperatures ……………………………………………………………………….80
• 77. High Temperatures ………………………………………………………………………80
• 78. Moving A Disabled Machine ………………………………………………………………81
• 79. Transporting The Machine …………………………………………………………………82
• 80. Storage …………………………………………………………………………………………..84
• 81. Storing the Machine ……………………………………………………………………..84
• 82. Routine Maintenance
• 83. Service Requirements ………………………………………………………………………85
• 84. Introduction …………………………………………………………………………………85
• 85. Owner-Operator Support ………………………………………………………………85
• 86. Service-Maintenance Agreements …………………………………………………85
• 87. Initial Service and Inspection (100 Hours) ……………………………………….85
• 88. Lifting Regulations – Inspections and Tests ……………………………………..86
• 89. Obtaining Replacement Parts ………………………………………………………..86
• 90. Health and Safety …………………………………………………………………………….87
• 91. Lubricants …………………………………………………………………………………..87
• 92. Battery ……………………………………………………………………………………….89
• 93. First Aid – Electrolyte ……………………………………………………………………89
• 94. Service Schedules ……………………………………………………………………………91
• 95. Introduction …………………………………………………………………………………91
• 96. How to Use the Service Schedules ………………………………………………..91
• 97. Pre-start Cold Checks, Service Points and Fluid Levels ……………………92
• 98. Functional Test and Final Inspection ………………………………………………95
• 99. Fluids, Lubricants and Capacities ……………………………………………………….97
• 100. Coolant Mixtures …………………………………………………………………………99
• 101. Cleaning the Machine ……………………………………………………………………..100
• 102. Introduction ……………………………………………………………………………….100
• 103. Preparing the Machine for Cleaning ……………………………………………..100
• 104. Cleaning the Machine …………………………………………………………………101
• 105. Checking for Damage ……………………………………………………………………..104
• 106. Seat Belt ……………………………………………………………………………………….105
• 107. Checking the Seat Belt Condition and Security ………………………………105
• 108. ROPS-FOPS Structure ……………………………………………………………………106
• 109. Checking The ROPS-FOPS Structure …………………………………………..106
• 110. Loader Arm Safety Strut ………………………………………………………………….107
• 111. Installing …………………………………………………………………………………..107
• 112. Removing …………………………………………………………………………………108
• 113. Greasing ……………………………………………………………………………………….109
• 114. Loader Arms ……………………………………………………………………………..109
• 115. Backhoe and Quickhitch …………………………………………………………….. 110
• 116. Front Axle (2 Wheel Drive Machines) …………………………………………… 111
• 117. Front Axle (4 Wheel Drive Machines) …………………………………………… 111
• 118. Extending Dipper ………………………………………………………………………. 112
• 119. Driveshafts ………………………………………………………………………………. 112
• 120. 6 – In – 1 Clamshovel …………………………………………………………………. 113
• 121. Stabilisers ………………………………………………………………………………… 113
• 122. Loader Quickhitch …………………………………………………………………….. 114
• 123. Kingpost ………………………………………………………………………………….. 114
• 124. Access Panels ………………………………………………………………………………. 115
• 125. Engine Cover ……………………………………………………………………………. 115
• 126. Front Grille ……………………………………………………………………………….. 116
• 127. Brakes …………………………………………………………………………………………. 117
• 128. Park Brake Adjustment ………………………………………………………………. 117
• 129. Checking the Foot Brake Fluid Level …………………………………………… 117
• 130. Electrical System …………………………………………………………………………… 118
• 131. Battery …………………………………………………………………………………….. 118
• 132. Jump Starting The Engine …………………………………………………………..120
• 133. Fuses ……………………………………………………………………………………….121
• 134. Relays ……………………………………………………………………………………..123
• 135. Engine ………………………………………………………………………………………….124
• 136. Checking the Oil Level ……………………………………………………………….124
• 137. Changing the Oil and Filter ………………………………………………………….124
• 138. Changing the Air Filter Elements ………………………………………………….127
• 139. Checking the Coolant …………………………………………………………………128
• 140. Changing the Coolant …………………………………………………………………129
• 141. Cleaning the Cab Heater Filter …………………………………………………….130
• 142. Front End Accessory Drive Belt …………………………………………………..131
• 143. Fuel System …………………………………………………………………………………..133
• 144. Types of Fuel …………………………………………………………………………….133
• 145. Filling the Tank ………………………………………………………………………….134
• 146. Draining the Water Separator and Engine Fuel Filter ………………………135
• 147. Changing the Water Separator Filter …………………………………………….135
• 148. Cleaning Water Sedimenter Pump ……………………………………………….136
• 149. Changing the Engine Fuel Filter Element ………………………………………137
• 150. Bleeding the System ………………………………………………………………….138
• 151. Hydraulic System ……………………………………………………………………………139
• 152. Checking the Fluid Level …………………………………………………………….139
• 153. Hydraulic Tank Cap ……………………………………………………………………140
• 154. Changing the Filter Element ………………………………………………………..140
• 155. Changing the Suction Strainer ……………………………………………………..142
• 156. Hydraulic Oil Cooler …………………………………………………………………..143
• 157. Transmission …………………………………………………………………………………144
• 158. Checking the Synchro Shuttle Oil Level ………………………………………..144
• 159. Changing the Synchro Shuttle Oil and Filter ………………………………….144
• 160. Tyres and Wheels …………………………………………………………………………..146
• 161. Tyre Inflation ……………………………………………………………………………..146
• 162. Checking the Wheel Nut Torques …………………………………………………146
• 163. Axles …………………………………………………………………………………………….147
• 164. Front ………………………………………………………………………………………..147
• 165. Rear Axle ………………………………………………………………………………….149
• 166. Wear Pads …………………………………………………………………………………….151
• 167. Extradig Dipper Wear Pads …………………………………………………………151
• 168. Stabiliser Legs (Sideshift Machines Only) ……………………………………..153
• 169. Windscreen Washer ……………………………………………………………………….154
• 170. Checking the Level …………………………………………………………………….154
• 171. Optional Attachments
• 172. Introduction ……………………………………………………………………………………155
• 173. Attachments For Your Machine ………………………………………………………..156
• 174. Attachment Operation ……………………………………………………………………..157
• 175. Operating Attachments With Extending Dipper ………………………………157
• 176. Quick Release Couplings ………………………………………………………………..158
• 177. Connecting and Disconnecting …………………………………………………….158
• 178. Venting Hydraulic Pressure ……………………………………………………………..160
• 179. Loader Quickhitch …………………………………………………………………………..161
• 180. Installing The Quickhitch Carriage ……………………………………………….161
• 181. Removing The Quickhitch Carriage ……………………………………………..162
• 182. Installing Loader Quickhitch Attachments ……………………………………..162
• 183. Removing Loader Quickhitch Attachments ……………………………………163
• 184. Backhoe Quickhitch (Mechanical Type) …………………………………………….165
• 185. Installing The Quickhitch …………………………………………………………….165
• 186. Removing The Quickhitch …………………………………………………………..166
• 187. Installing Backhoe Quickhitch Attachments ……………………………………166
• 188. Removing Backhoe Quickhitch Attachments ………………………………….167
• 189. Directly Mounted Backhoe Attachments …………………………………………….169
• 190. Installing Directly Mounted Backhoe Attachments ………………………….169
• 191. Side Tip Shovel ……………………………………………………………………………..171
• 192. Safety Decals ……………………………………………………………………………171
• 193. Safety and Control ……………………………………………………………………..172
• 194. Side Tip Operation ……………………………………………………………………..172
• 195. Daily Maintenance ……………………………………………………………………..174
• 196. Specifications
• 197. Lifting (Craning) And Safe Working Loads …………………………………………175
• 198. Introduction ……………………………………………………………………………….175
• 199. Safe Working Loads …………………………………………………………………..175
• 200. Safe Working Loads – Craning …………………………………………………….176
• 201. Backhoe Bucket Weights And Dimensions ………………………………………..177
• 202. General Purpose Buckets (Standard Profile) …………………………………177
• 203. General Purpose Buckets (Deep Profile) ………………………………………177
• 204. Grading Buckets ………………………………………………………………………..177
• 205. Jaw Bucket ……………………………………………………………………………….177
• 206. Tapered Ditching Buckets ……………………………………………………………178
• 207. Excavator Quick Hitch ………………………………………………………………..178
• 208. Static Dimensions …………………………………………………………………………..179
• 209. 3C Machines …………………………………………………………………………….179
• 210. Hydraulic Hose Burst Pressures ……………………………………………………….180
• 211. Noise Data …………………………………………………………………………………….181
• 212. Vibration Data ………………………………………………………………………………..182
• 213. Introduction ……………………………………………………………………………….182
• 214. 3C ……………………………………………………………………………………………183
• 215. Tyre Sizes And Pressures ……………………………………………………………….184
• 216. Warranty Information
• 217. Machine Service Record Sheet ………………………………………………………..185
• 218. Registration Information ………………………………………………………………….187