JCB 1CX Operator Manual 9811-3950

Description

• Model List:
  • 1CX

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cab-Canopy …………………………………………………………………………………2
• 13. Cross References ………………………………………………………………………….2
• 14. Machine Description …………………………………………………………………………..3
• 15. The JCB 1CX ……………………………………………………………………………….3
• 16. Intended Use ………………………………………………………………………………..3
• 17. Component Locations ……………………………………………………………………4
• 18. Safety Check List ……………………………………………………………………………….5
• 19. Safety – Yours and Others ………………………………………………………………5
• 20. General Safety ……………………………………………………………………………..5
• 21. Operating Safety …………………………………………………………………………..7
• 22. Maintenance Safety ……………………………………………………………………..10
• 23. Safety Decals ………………………………………………………………………………….15
• 24. Introduction …………………………………………………………………………………15
• 25. Safety Decal Recognition ……………………………………………………………..16
• 26. Identifying Your Machine …………………………………………………………………..18
• 27. Machine Identification Plate ………………………………………………………….18
• 28. Typical Engine Identification Number ……………………………………………..19
• 29. FOPS Data Plate …………………………………………………………………………19
• 30. Machine Security ……………………………………………………………………………..20
• 31. Introduction …………………………………………………………………………………20
• 32. JCB Plantguard …………………………………………………………………………..20
• 33. Construction Equipment Security And Registration Scheme (CESAR) .20
• 34. Operation
• 35. Introduction ……………………………………………………………………………………..21
• 36. Before Entering the Cab ……………………………………………………………………22
• 37. Entering and Leaving the Cab ……………………………………………………………23
• 38. Leaving the Cab in an Emergency …………………………………………………24
• 39. Doors and Windows …………………………………………………………………………25
• 40. Opening and Closing the Door ………………………………………………………25
• 41. Opening and Closing the Rear Window ………………………………………….25
• 42. Seat Controls …………………………………………………………………………………..26
• 43. Standard Seat – Non Suspension …………………………………………………..26
• 44. Suspension Seat – Option …………………………………………………………….27
• 45. Seat Belt …………………………………………………………………………………………28
• 46. Inertia Reel Seat Belt …………………………………………………………………..28
• 47. Visibility Aids ……………………………………………………………………………………29
• 48. Mirrors and Adjustment ………………………………………………………………..29
• 49. Cab Layout ……………………………………………………………………………………..30
• 50. Component Key …………………………………………………………………………..31
• 51. Drive Controls, Switches and Instruments ……………………………………………32
• 52. Drive Controls ……………………………………………………………………………..32
• 53. Switches …………………………………………………………………………………….33
• 54. Instrument Panel …………………………………………………………………………36
• 55. Heater Controls (if fitted) ………………………………………………………………38
• 56. Operating Levers ……………………………………………………………………………..39
• 57. Loader Controls …………………………………………………………………………..39
• 58. Backhoe Controls ………………………………………………………………………..41
• 59. Stabiliser Controls ……………………………………………………………………….55
• 60. Safety Equipment …………………………………………………………………………….56
• 61. Boom and Slew Lock ……………………………………………………………………56
• 62. Loader Control Lock …………………………………………………………………….58
• 63. Control Lever Locks (if fitted) ………………………………………………………..59
• 64. Control Lever Locks (from S-N 1299610) ………………………………………..59
• 65. Stabiliser Travel Locks ………………………………………………………………….60
• 66. Beacon ………………………………………………………………………………………60
• 67. Before Starting The Engine ……………………………………………………………….61
• 68. Starting The Engine ………………………………………………………………………….62
• 69. Preparing The Machine For Travel ……………………………………………………..63
• 70. Travelling on the Road …………………………………………………………………63
• 71. Travelling On Site ………………………………………………………………………..63
• 72. Travelling on the Road …………………………………………………………………64
• 73. Travelling on the Road (UK only) …………………………………………………..66
• 74. Getting the Machine Moving ………………………………………………………………68
• 75. Drive Control Lever ……………………………………………………………………..68
• 76. Operating Practices ……………………………………………………………………..69
• 77. Stopping and Parking the Machine ……………………………………………………..70
• 78. Working with your Machine ……………………………………………………………….71
• 79. Operating Practices and Site Safety ………………………………………………71
• 80. Log Moving-Handling ……………………………………………………………………71
• 81. Danger Zone ………………………………………………………………………………71
• 82. Safety Check List ………………………………………………………………………..72
• 83. Operating Practices ……………………………………………………………………..74
• 84. Working With The Loader ……………………………………………………………..75
• 85. Working with the Backhoe …………………………………………………………….77
• 86. Operating Environment ……………………………………………………………………..82
• 87. Introduction …………………………………………………………………………………82
• 88. Operating in Low Temperatures …………………………………………………….82
• 89. Operating in High Temperatures ……………………………………………………82
• 90. Operating in Dusty or Sandy Areas ………………………………………………..82
• 91. Operating in Coastal Regions ……………………………………………………….82
• 92. Operating on Wet or Soft Ground …………………………………………………..82
• 93. Refuelling the Machine ……………………………………………………………………..83
• 94. Low Fuel Levels ………………………………………………………………………….83
• 95. Filling the Tank ……………………………………………………………………………83
• 96. Moving a Disabled Machine ………………………………………………………………85
• 97. Retrieval …………………………………………………………………………………….85
• 98. Emergency Lower Procedure ………………………………………………………..85
• 99. Transporting the Machine ………………………………………………………………….87
• 100. Loading a Disabled Machine …………………………………………………………87
• 101. Loading a Serviceable Machine …………………………………………………….87
• 102. Transportation Safety …………………………………………………………………..88
• 103. Lifting a Machine ……………………………………………………………………………..89
• 104. Storage of the Machine …………………………………………………………………….91
• 105. Introduction …………………………………………………………………………………91
• 106. Storage Area ………………………………………………………………………………91
• 107. Prepare the Machine for Storage …………………………………………………..91
• 108. Put the Machine into Storage ………………………………………………………..91
• 109. During Storage ……………………………………………………………………………91
• 110. Take the Machine Out of Storage …………………………………………………..92
• 111. Routine Maintenance
• 112. Service Requirements ………………………………………………………………………93
• 113. Introduction …………………………………………………………………………………93
• 114. Owner-Operator Support ………………………………………………………………93
• 115. Service-Maintenance Agreements …………………………………………………93
• 116. Initial Service and Inspection (100 Hours) ……………………………………….93
• 117. Lifting Regulations – Inspections and Tests ……………………………………..94
• 118. Obtaining Replacement Parts ………………………………………………………..94
• 119. Health and Safety …………………………………………………………………………….95
• 120. Lubricants …………………………………………………………………………………..95
• 121. Battery ……………………………………………………………………………………….97
• 122. Service Schedules ……………………………………………………………………………99
• 123. Introduction …………………………………………………………………………………99
• 124. How to Use the Service Schedules ………………………………………………..99
• 125. Calendar Equivalents …………………………………………………………………..99
• 126. Pre-start Cold Checks, Service Points and Fluid Levels ………………….100
• 127. Functional Test and Final Inspection …………………………………………….102
• 128. Fluids, Lubricants and Capacities ……………………………………………………..104
• 129. Coolant Mixtures ……………………………………………………………………….105
• 130. Fuels ………………………………………………………………………………………..106
• 131. Tools …………………………………………………………………………………………….109
• 132. Carrying Tools onto the Machine ………………………………………………….109
• 133. Tool Locations …………………………………………………………………………..109
• 134. Prepare the Machine for Maintenance ……………………………………………… 110
• 135. Introduction ………………………………………………………………………………. 110
• 136. How to Make the Machine Safe (Loader Arms Lowered) ………………… 111
• 137. How to Make the Machine Safe (Loader Arms Lifted) ……………………. 112
• 138. Cleaning the Machine …………………………………………………………………….. 114
• 139. Introduction ………………………………………………………………………………. 114
• 140. Preparing the Machine for Cleaning …………………………………………….. 114
• 141. Cleaning the Machine ………………………………………………………………… 115
• 142. Checking for Damage …………………………………………………………………….. 116
• 143. Check the Machine Body and Structure ……………………………………….. 116
• 144. Check the Tyres ……………………………………………………………………….. 116
• 145. Check the Seat and Seat Belt …………………………………………………….. 116
• 146. Check the Hydraulic Hoses and Fittings ………………………………………. 116
• 147. Checking the ROPS-FOPS Structure …………………………………………… 117
• 148. Greasing ………………………………………………………………………………………. 118
• 149. Introduction ………………………………………………………………………………. 118
• 150. Preparing the Machine for Greasing ……………………………………………. 118
• 151. Every 10 Hours …………………………………………………………………………. 118
• 152. Oiling ……………………………………………………………………………………………121
• 153. Oil the Control Levers …………………………………………………………………121
• 154. Oil the Door Hinges (Cab machines only) ……………………………………..121
• 155. Slew Oil Level Check …………………………………………………………………122
• 156. Access Panels ……………………………………………………………………………….123
• 157. Battery Cover ……………………………………………………………………………123
• 158. Engine Cover …………………………………………………………………………….123
• 159. Engine Side Panels ……………………………………………………………………124
• 160. Floor Plates ………………………………………………………………………………124
• 161. Brakes ………………………………………………………………………………………….125
• 162. Park Brake ………………………………………………………………………………..125
• 163. Electrical System ……………………………………………………………………………126
• 164. Battery ……………………………………………………………………………………..126
• 165. Jump Starting the Engine ……………………………………………………………127
• 166. Fuses ……………………………………………………………………………………….128
• 167. Relays ……………………………………………………………………………………..129
• 168. Battery Isolator ………………………………………………………………………….130
• 169. Engine ………………………………………………………………………………………….131
• 170. Oil and Filter ……………………………………………………………………………..131
• 171. Cooling System …………………………………………………………………………134
• 172. Alternator Drive Belt …………………………………………………………………..137
• 173. Air Filter ……………………………………………………………………………………138
• 174. Fuel System …………………………………………………………………………………..141
• 175. Introduction ……………………………………………………………………………….141
• 176. Drain the Fuel Filter ……………………………………………………………………141
• 177. Changing the Fuel Filter Element …………………………………………………142
• 178. Hydraulic System ……………………………………………………………………………144
• 179. Introduction ……………………………………………………………………………….144
• 180. Releasing the Hydraulic Pressure ………………………………………………..144
• 181. Oil and Filter ……………………………………………………………………………..145
• 182. Transmission …………………………………………………………………………………147
• 183. Drive Chain ……………………………………………………………………………….147
• 184. Tyres and Wheels …………………………………………………………………………..148
• 185. Tyre Inflation ……………………………………………………………………………..148
• 186. Checking the Wheel Nut Torques …………………………………………………149
• 187. Renewing Segments of Optional Non-Inflatable Tyres …………………….149
• 188. Windscreen Washer ……………………………………………………………………….150
• 189. Optional Attachments
• 190. Introduction ……………………………………………………………………………………151
• 191. Attachments for your Machine ………………………………………………………….152
• 192. Impact Protection ……………………………………………………………………………153
• 193. Connecting-Disconnecting Hydraulic Hoses ……………………………………….154
• 194. Introduction ……………………………………………………………………………….154
• 195. Connecting the Hydraulic Hoses ………………………………………………….154
• 196. Disconnecting the Hydraulic Hoses ………………………………………………155
• 197. Quick Release Couplings ……………………………………………………………156
• 198. Auxiliary Controls ……………………………………………………………………………158
• 199. Auxiliary Attachments Control Switches (optional) ………………………….158
• 200. Auxiliary Attachments Detent Switch (optional) ………………………………158
• 201. ……………………………………………………………………………………………….158
• 202. 6-in-1 Shovel …………………………………………………………………………………160
• 203. 6-in-1 Shovel …………………………………………………………………………….160
• 204. Using the 6-in-1 Shovel ………………………………………………………………160
• 205. Daily Maintenance ……………………………………………………………………..162
• 206. Pallet Forks ……………………………………………………………………………………163
• 207. Safety ………………………………………………………………………………………163
• 208. Fitting-Removing Pallet Forks ……………………………………………………..163
• 209. Road Travel ………………………………………………………………………………163
• 210. Adjust the Fork Spacing ……………………………………………………………..163
• 211. Daily Maintenance ……………………………………………………………………..163
• 212. Manure-Silage Fork with Top Grab ……………………………………………………164
• 213. Safety ………………………………………………………………………………………164
• 214. Operation ………………………………………………………………………………….164
• 215. Control ……………………………………………………………………………………..164
• 216. Preparing for Travel ……………………………………………………………………164
• 217. Installing and Removing ……………………………………………………………..164
• 218. Using the Manure-Silage Fork ……………………………………………………..164
• 219. Daily Maintenance ……………………………………………………………………..164
• 220. Attachment Frame ………………………………………………………………………….165
• 221. Installing-Removing the Attachment Frame ……………………………………165
• 222. Quickhitch Assembly ………………………………………………………………………166
• 223. Introduction ……………………………………………………………………………….166
• 224. Installation ………………………………………………………………………………..166
• 225. Removal …………………………………………………………………………………..166
• 226. Maintenance ……………………………………………………………………………..167
• 227. Buckets …………………………………………………………………………………………168
• 228. Bucket Selection ………………………………………………………………………..168
• 229. Removing a Bucket – Non Quickhitch Models ………………………………..169
• 230. Installing a Bucket – Non Quickhitch Models ………………………………….170
• 231. Removing a Bucket from a Quickhitch ………………………………………….170
• 232. Installing a Bucket on a Quickhitch ………………………………………………172
• 233. Replacing Bucket Teeth ………………………………………………………………173
• 234. Specifications
• 235. Static Dimensions …………………………………………………………………………..174
• 236. 1CX Machines …………………………………………………………………………..174
• 237. Weight ……………………………………………………………………………………..175
• 238. Noise Data …………………………………………………………………………………….176
• 239. Vibration Data ………………………………………………………………………………..177
• 240. Introduction ……………………………………………………………………………….177
• 241. 1CX …………………………………………………………………………………………178
• 242. Warranty Information
• 243. Machine Service Record Sheet ………………………………………………………..179
• 244. Registration Information ………………………………………………………………….181