JCB 1THT Dumper Operator Manual 9831-0800

$20.00

  • Type Of Manual: Operator Manual
  • ManualID: 9831-0800
  • Number of Pages: 132
  • Size: 9.4MB
  • Format: PDF

Description

  • Model List:

    • 1THT Dumper
  • 1. Acronyms Glossary ………………………………………………………………………………………………………………………. vi
  • 2. Introduction
  • 3. About this Manual
  • 4. Model and Serial Number ……………………………………………………………………………………………………… 1
  • 5. Using the Manual …………………………………………………………………………………………………………………. 1
  • 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
  • 7. Cross References ………………………………………………………………………………………………………………… 1
  • 8. Location of Manual ………………………………………………………………………………………………………………. 1
  • 9. Safety
  • 10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
  • 11. Safety Warnings …………………………………………………………………………………………………………………… 3
  • 12. General Safety …………………………………………………………………………………………………………………….. 4
  • 13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
  • 14. About the Product
  • 15. Introduction
  • 16. General ……………………………………………………………………………………………………………………………….. 7
  • 17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
  • 18. Product Compliance ……………………………………………………………………………………………………………… 7
  • 19. Description
  • 20. General ……………………………………………………………………………………………………………………………….. 8
  • 21. Intended Use ……………………………………………………………………………………………………………………….. 8
  • 22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
  • 23. Danger Zone ……………………………………………………………………………………………………………………….. 8
  • 24. Main Component Locations …………………………………………………………………………………………………… 9
  • 25. Product and Component Identification
  • 26. Machine …………………………………………………………………………………………………………………………….. 10
  • 27. Engine ………………………………………………………………………………………………………………………………. 10
  • 28. Safety Labels
  • 29. General ……………………………………………………………………………………………………………………………… 11
  • 30. Safety Label Identification ……………………………………………………………………………………………………. 11
  • 31. Operator Station
  • 32. Component Locations …………………………………………………………………………………………………………. 13
  • 33. Console Switches
  • 34. General ……………………………………………………………………………………………………………………………… 14
  • 35. Direction Indicators …………………………………………………………………………………………………………….. 14
  • 36. Ignition Switch ……………………………………………………………………………………………………………………. 15
  • 37. Operation
  • 38. Introduction
  • 39. General ……………………………………………………………………………………………………………………………… 17
  • 40. Operating Safety
  • 41. General ……………………………………………………………………………………………………………………………… 18
  • 42. Worksite Safety ………………………………………………………………………………………………………………….. 20
  • 43. Risk Assessment ……………………………………………………………………………………………………………….. 20
  • 44. Walk-Around Inspection
  • 45. General ……………………………………………………………………………………………………………………………… 23
  • 46. Entering and Leaving the Operator Station
  • 47. General ……………………………………………………………………………………………………………………………… 24
  • 48. Battery Isolator
  • 49. General ……………………………………………………………………………………………………………………………… 25
  • 50. Before Starting the Engine
  • 51. General ……………………………………………………………………………………………………………………………… 26
  • 52. Operator Seat
  • 53. General ……………………………………………………………………………………………………………………………… 27
  • 54. Suspension Seat ………………………………………………………………………………………………………………… 27
  • 55. Seat Belt
  • 56. General ……………………………………………………………………………………………………………………………… 29
  • 57. Static Seat Belt ………………………………………………………………………………………………………………….. 29
  • 58. Mirrors
  • 59. General ……………………………………………………………………………………………………………………………… 31
  • 60. Starting the Engine
  • 61. General ……………………………………………………………………………………………………………………………… 32
  • 62. Stopping and Parking
  • 63. General ……………………………………………………………………………………………………………………………… 33
  • 64. Preparing for Travel
  • 65. General ……………………………………………………………………………………………………………………………… 34
  • 66. Preparing for Road Travel …………………………………………………………………………………………………… 34
  • 67. Preparing for Worksite Travel ………………………………………………………………………………………………. 34
  • 68. Beacon ……………………………………………………………………………………………………………………………… 35
  • 69. Safety Equipment
  • 70. Articulation Lock …………………………………………………………………………………………………………………. 37
  • 71. Drive Controls
  • 72. Steering Wheel ………………………………………………………………………………………………………………….. 39
  • 73. Accelerator Pedal ……………………………………………………………………………………………………………….. 39
  • 74. Service Brake Pedal …………………………………………………………………………………………………………… 39
  • 75. Park Brake ………………………………………………………………………………………………………………………… 39
  • 76. Transmission Drive Lever ……………………………………………………………………………………………………. 39
  • 77. Instruments
  • 78. Instrument Panel ………………………………………………………………………………………………………………… 41
  • 79. Getting the Machine Moving
  • 80. General ……………………………………………………………………………………………………………………………… 43
  • 81. Slopes
  • 82. General ……………………………………………………………………………………………………………………………… 44
  • 83. Driving on Slopes ………………………………………………………………………………………………………………. 44
  • 84. Working on Slopes …………………………………………………………………………………………………………….. 45
  • 85. Driving the Machine
  • 86. General ……………………………………………………………………………………………………………………………… 46
  • 87. Operating Levers-Pedals
  • 88. Control Layouts ………………………………………………………………………………………………………………….. 48
  • 89. Dumper Body Controls ……………………………………………………………………………………………………….. 48
  • 90. Working with the Dumper Body
  • 91. General ……………………………………………………………………………………………………………………………… 50
  • 92. Moving a Disabled Machine
  • 93. General ……………………………………………………………………………………………………………………………… 51
  • 94. Jump-Starting the Engine ……………………………………………………………………………………………………. 51
  • 95. Retrieval ……………………………………………………………………………………………………………………………. 52
  • 96. Lifting the Machine
  • 97. General ……………………………………………………………………………………………………………………………… 54
  • 98. Transporting the Machine
  • 99. General ……………………………………………………………………………………………………………………………… 55
  • 100. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 55
  • 101. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 56
  • 102. Operating Environment
  • 103. General ……………………………………………………………………………………………………………………………… 57
  • 104. Operating in Low Temperatures …………………………………………………………………………………………… 57
  • 105. Operating in High Temperatures …………………………………………………………………………………………… 58
  • 106. Refuelling
  • 107. General ……………………………………………………………………………………………………………………………… 59
  • 108. Low Fuel Levels …………………………………………………………………………………………………………………. 59
  • 109. Filling the Tank …………………………………………………………………………………………………………………… 59
  • 110. Preservation and Storage
  • 111. Cleaning
  • 112. General ……………………………………………………………………………………………………………………………… 61
  • 113. Preparation ………………………………………………………………………………………………………………………… 61
  • 114. Checking For Damage
  • 115. General ……………………………………………………………………………………………………………………………… 63
  • 116. Storage
  • 117. General ……………………………………………………………………………………………………………………………… 64
  • 118. Put into Storage …………………………………………………………………………………………………………………. 64
  • 119. During Storage …………………………………………………………………………………………………………………… 64
  • 120. Take out of Storage ……………………………………………………………………………………………………………. 65
  • 121. Security
  • 122. General ……………………………………………………………………………………………………………………………… 66
  • 123. JCB Plantguard ………………………………………………………………………………………………………………….. 66
  • 124. Construction Equipment Security and Registration Scheme (CESAR) ………………………………………. 66
  • 125. LiveLink …………………………………………………………………………………………………………………………….. 66
  • 126. Maintenance
  • 127. Introduction
  • 128. General ……………………………………………………………………………………………………………………………… 67
  • 129. Owner-Operator Support ……………………………………………………………………………………………………… 67
  • 130. Service-Maintenance Agreements ………………………………………………………………………………………… 68
  • 131. Obtaining Spare Parts ………………………………………………………………………………………………………… 68
  • 132. Decommissioning ……………………………………………………………………………………………………………….. 68
  • 133. Maintenance Safety
  • 134. General ……………………………………………………………………………………………………………………………… 69
  • 135. Fluids and Lubricants …………………………………………………………………………………………………………. 70
  • 136. Maintenance Schedules
  • 137. General ……………………………………………………………………………………………………………………………… 75
  • 138. How to Use the Maintenance Schedules ………………………………………………………………………………. 75
  • 139. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………….. 75
  • 140. Maintenance Positions
  • 141. General ……………………………………………………………………………………………………………………………… 78
  • 142. Maintenance Position (Dumper Body Lowered) ……………………………………………………………………… 78
  • 143. Maintenance Position (Dumper Body Raised) ………………………………………………………………………… 78
  • 144. Service Points
  • 145. General ……………………………………………………………………………………………………………………………… 80
  • 146. Access Apertures
  • 147. General ……………………………………………………………………………………………………………………………… 81
  • 148. Engine Compartment Cover ………………………………………………………………………………………………… 81
  • 149. Tools
  • 150. General ……………………………………………………………………………………………………………………………… 82
  • 151. Lubrication
  • 152. General ……………………………………………………………………………………………………………………………… 83
  • 153. Preparation ………………………………………………………………………………………………………………………… 83
  • 154. Body and Framework
  • 155. General …………………………………………………………………………………………………………………………….. 84
  • 156. Articulated Joint …………………………………………………………………………………………………………………. 84
  • 157. Dumper Body
  • 158. General …………………………………………………………………………………………………………………………….. 85
  • 159. Operator Station
  • 160. Operator Protective Structure ………………………………………………………………………………………………. 86
  • 161. Seat Belt …………………………………………………………………………………………………………………………… 86
  • 162. Controls …………………………………………………………………………………………………………………………….. 86
  • 163. Engine
  • 164. General …………………………………………………………………………………………………………………………….. 87
  • 165. Oil …………………………………………………………………………………………………………………………………….. 87
  • 166. Drive Belt ………………………………………………………………………………………………………………………….. 88
  • 167. Air Filter
  • 168. General …………………………………………………………………………………………………………………………….. 89
  • 169. Outer Element …………………………………………………………………………………………………………………… 89
  • 170. Inner Element ……………………………………………………………………………………………………………………. 90
  • 171. Restriction Indicator ……………………………………………………………………………………………………………. 91
  • 172. Fuel System
  • 173. General …………………………………………………………………………………………………………………………….. 92
  • 174. Cooling System
  • 175. General …………………………………………………………………………………………………………………………….. 93
  • 176. Coolant ……………………………………………………………………………………………………………………………… 93
  • 177. Cooling Pack …………………………………………………………………………………………………………………….. 93
  • 178. Brakes
  • 179. General ……………………………………………………………………………………………………………………………… 94
  • 180. Wheels
  • 181. General …………………………………………………………………………………………………………………………….. 95
  • 182. Tyres
  • 183. General …………………………………………………………………………………………………………………………….. 96
  • 184. Hydraulic System
  • 185. General …………………………………………………………………………………………………………………………….. 98
  • 186. Services ……………………………………………………………………………………………………………………………. 98
  • 187. Hydraulic Oil ……………………………………………………………………………………………………………………… 99
  • 188. Cylinder Rams …………………………………………………………………………………………………………………… 99
  • 189. Electrical System
  • 190. General …………………………………………………………………………………………………………………………… 100
  • 191. Battery …………………………………………………………………………………………………………………………….. 101
  • 192. Battery Isolator ………………………………………………………………………………………………………………… 102
  • 193. Fuses ……………………………………………………………………………………………………………………………… 102
  • 194. Technical Data
  • 195. Static Dimensions
  • 196. Dimensions ………………………………………………………………………………………………………………………. 105
  • 197. Weights …………………………………………………………………………………………………………………………… 106
  • 198. Noise Emissions
  • 199. General ……………………………………………………………………………………………………………………………. 107
  • 200. Noise Data ………………………………………………………………………………………………………………………. 107
  • 201. Vibration Emissions
  • 202. Vibration Data ………………………………………………………………………………………………………………….. 108
  • 203. Fluids, Lubricants and Capacities
  • 204. General ……………………………………………………………………………………………………………………………. 109
  • 205. Torque Values
  • 206. General ……………………………………………………………………………………………………………………………. 110
  • 207. Electrical System
  • 208. General ……………………………………………………………………………………………………………………………. 111
  • 209. Fuses ………………………………………………………………………………………………………………………………. 112
  • 210. Wheels and Tyres
  • 211. General ……………………………………………………………………………………………………………………………. 113
  • 212. Tyre Sizes and Pressures …………………………………………………………………………………………………. 113
  • 213. Declaration of Conformity
  • 214. General ……………………………………………………………………………………………………………………………. 114
  • 215. Data ………………………………………………………………………………………………………………………………… 115
  • 216. Warranty Information
  • 217. Service Record Sheet ……………………………………………………………………………………………………….. 117
  • 218. Acronyms Glossary
  • 219. CESAR Construction Equipment Security and Registration
  • 220. ETRTO European Tyre and Rim Technical Organisation
  • 221. ISO International Organization for Standardization
  • 222. PPE Personal Protective Equipment
  • 223. ROPS Roll-Over Protective Structure
  • 224. RPM Revolutions Per Minute
  • 225. VIN Vehicle Identification Numbe
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