JCB 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine Operator Manual 9821-0000

Description

• Model List:
  • 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..3
• 7. Machine Model and Serial Number ………………………………………………….3
• 8. Using this Manual ………………………………………………………………………….3
• 9. Left Side, Right Side ………………………………………………………………………3
• 10. Cab-Canopy …………………………………………………………………………………3
• 11. Cross References ………………………………………………………………………….3
• 12. Machine Description …………………………………………………………………………..4
• 13. The JCB Backhoe Loader ………………………………………………………………4
• 14. Intended Use ………………………………………………………………………………..4
• 15. Component List …………………………………………………………………………….4
• 16. Safety Check List ……………………………………………………………………………….5
• 17. Safety – Yours and Others ………………………………………………………………5
• 18. General Safety ……………………………………………………………………………..5
• 19. Operating Safety …………………………………………………………………………..7
• 20. Maintenance Safety ……………………………………………………………………..10
• 21. Identifying Your Machine …………………………………………………………………..15
• 22. Machine Identification Plate ………………………………………………………….15
• 23. Machine Identification Plate ………………………………………………………….15
• 24. Typical Product Identification Number (PIN) ………………………………….16
• 25. Component Identification Plates …………………………………………………….17
• 26. Typical Engine Identification Number …………………………………………..17
• 27. Transmission Identification Numbers ……………………………………………..17
• 28. Axles ……………………………………………………………………………………….17
• 29. Hydraulic Pump Serial Plate ……………………………………………………….17
• 30. Gearbox …………………………………………………………………………………..18
• 31. Operation
• 32. Introduction ……………………………………………………………………………………..19
• 33. Before Entering the Cab ……………………………………………………………………20
• 34. Entering and Leaving the Cab ……………………………………………………………21
• 35. Doors and Windows …………………………………………………………………………22
• 36. Opening and Closing the Door ………………………………………………………22
• 37. Opening and Closing the Side Windows …………………………………………22
• 38. Opening and Closing the Rear Window ………………………………………….23
• 39. Seat Controls …………………………………………………………………………………..24
• 40. Introduction …………………………………………………………………………………24
• 41. Seat Control ……………………………………………………………………………….25
• 42. For 3DX …………………………………………………………………………………..25
• 43. For 3DX XTRA, 3DX SUPER, 4DX ……………………………………………..26
• 44. Seat Belt …………………………………………………………………………………………27
• 45. Static Seat Belt ……………………………………………………………………………27
• 46. Fasten the Seat Belt ………………………………………………………………….27
• 47. Release the Seat Belt ………………………………………………………………..27
• 48. Adjusting the Seat Belt ………………………………………………………………27
• 49. Cab Layout ……………………………………………………………………………………..28
• 50. From Serial Number …………………………………………………………………….28
• 51. Component Key From Serial Number …………………………………………..29
• 52. From Serial Number …………………………………………………………………….30
• 53. Component Key From Serial Number …………………………………………..31
• 54. Drive Controls, Switches and Instruments ……………………………………………32
• 55. Drive Controls ……………………………………………………………………………..32
• 56. Steering Wheel …………………………………………………………………………32
• 57. Accelerator Pedal ……………………………………………………………………..32
• 58. Hand Throttle Lever …………………………………………………………………..32
• 59. Foot Brake Pedals …………………………………………………………………….32
• 60. Park Brake Lever ………………………………………………………………………32
• 61. Transmission Lever (4-Speed Syncro Shuttle Transmission) …………..33
• 62. Gear Lever (Syncro Shuttle Transmission) ……………………………………33
• 63. Transmission Dump Switch ………………………………………………………..33
• 64. Switches ………………………………………………………………………………….34
• 65. Instruments …………………………………………………………………………………40
• 66. Front Console …………………………………………………………………………..40
• 67. Side Console ……………………………………………………………………………41
• 68. Air-Conditioning ……………………………………………………………………………….43
• 69. General ………………………………………………………………………………………43
• 70. Air-Conditioning Controls ……………………………………………………………..43
• 71. Operating Levers ……………………………………………………………………………..44
• 72. Introduction …………………………………………………………………………………44
• 73. Control Layouts …………………………………………………………………………..44
• 74. Loader Controls …………………………………………………………………………..45
• 75. Manual Controls ………………………………………………………………………..45
• 76. Excavator Controls ………………………………………………………………………48
• 77. From Serial Number ………………………………………………………………….48
• 78. Manual Controls – JCB Diagonal (X) Pattern …………………………………48
• 79. Servo Excavator Controls ……………………………………………………………..51
• 80. From Serial Number ………………………………………………………………….51
• 81. Stabiliser Controls (Non-Servo Machines) ………………………………………54
• 82. From Serial Number ………………………………………………………………….54
• 83. Lever Controls ………………………………………………………………………….54
• 84. Stabiliser Controls (Servo Machines) ……………………………………………..56
• 85. From Serial Number ………………………………………………………………….56
• 86. Lever Controls ………………………………………………………………………….56
• 87. Stabiliser indicator lights …………………………………………………………….57
• 88. Auxiliary Controls ………………………………………………………………………..58
• 89. 6-in-1 Clamshovel ……………………………………………………………………..58
• 90. Open Bucket …………………………………………………………………………….58
• 91. Close Bucket …………………………………………………………………………….58
• 92. Travel Speed modes …………………………………………………………………………59
• 93. Economy Mode …………………………………………………………………………..59
• 94. Power Mode ……………………………………………………………………………….59
• 95. Safety Equipment …………………………………………………………………………….60
• 96. Boom and Slew Locks ………………………………………………………………….60
• 97. Boom Lock ……………………………………………………………………………….60
• 98. Slew Lock ………………………………………………………………………………..61
• 99. Beacon (if fitted) ………………………………………………………………………….62
• 100. Before Starting the Engine …………………………………………………………………63
• 101. Starting The Engine ………………………………………………………………………….65
• 102. Starting the Engine in Cold Climate ………………………………………………..66
• 103. Warning Lights ………………………………………………………………………….66
• 104. Preparing The Machine For Travel ……………………………………………………..67
• 105. Backhoe Attachments ………………………………………………………………….67
• 106. Tucked In Travel Position ……………………………………………………………..67
• 107. Central Protruding Travel Position ………………………………………………….68
• 108. Road Travel Position ……………………………………………………………………68
• 109. Site Travel Position ………………………………………………………………………69
• 110. Getting The Machine Moving ……………………………………………………………..70
• 111. Operating Practices ……………………………………………………………………..70
• 112. Stopping and Parking the Machine ……………………………………………………..72
• 113. Working With The Machine ……………………………………………………………….74
• 114. Operating Practices and Site Safety ………………………………………………74
• 115. Clothing and Safety Equipment ……………………………………………………..74
• 116. Danger Zone ………………………………………………………………………………74
• 117. Log Moving-Handling ……………………………………………………………………74
• 118. Safety Practices ………………………………………………………………………….74
• 119. Working With The Loader ……………………………………………………………..76
• 120. Introduction ………………………………………………………………………………76
• 121. Hydraulic Speed Control (HSC) (if fitted) ………………………………………76
• 122. Filling the Loader Shovel ……………………………………………………………77
• 123. Loading a Truck ………………………………………………………………………..77
• 124. Back filling ………………………………………………………………………………..78
• 125. 6 in 1 Bucket ……………………………………………………………………………….78
• 126. Dozing-Grading …………………………………………………………………………78
• 127. Loading and Digging ………………………………………………………………….79
• 128. Grabbing ………………………………………………………………………………….79
• 129. Dozing ……………………………………………………………………………………..81
• 130. Lifting and Loading Operations ……………………………………………………82
• 131. Risk Assessment ………………………………………………………………………83
• 132. Working With The Excavator …………………………………………………………85
• 133. Introduction ………………………………………………………………………………85
• 134. Preparing to Use the Backhoe …………………………………………………….86
• 135. Kingpost Clamps ……………………………………………………………………….87
• 136. Changing a Bucket ……………………………………………………………………88
• 137. Digging …………………………………………………………………………………….89
• 138. Moving the Machine while Digging Down Hill ………………………………..89
• 139. Sideshifting The Backhoe …………………………………………………………..90
• 140. Getting the Machine Unstuck ………………………………………………………..91
• 141. Operating Environment ……………………………………………………………………..92
• 142. Operating in Low Temperatures …………………………………………………….92
• 143. Operating in High Temperatures ……………………………………………………92
• 144. Operating in Dusty or Sandy Areas ………………………………………………..92
• 145. Operating in Coastal Regions ……………………………………………………….92
• 146. Operating on Wet or Soft Ground …………………………………………………..92
• 147. Refuelling the Machine ……………………………………………………………………..93
• 148. Low Fuel Levels ………………………………………………………………………….93
• 149. Filling the Tank ……………………………………………………………………………93
• 150. Moving A Disabled Machine ………………………………………………………………94
• 151. Towing and Retrieval ……………………………………………………………………94
• 152. Running Engine Procedure …………………………………………………………95
• 153. Disabled Engine Procedure ………………………………………………………..95
• 154. Transporting The Machine …………………………………………………………………96
• 155. Lifting A Machine ……………………………………………………………………………..98
• 156. Storage of the Machine …………………………………………………………………..101
• 157. Introduction ……………………………………………………………………………….101
• 158. Storage Area …………………………………………………………………………….101
• 159. Prepare the Machine for Storage …………………………………………………101
• 160. Put the Machine into Storage ………………………………………………………101
• 161. During Storage ………………………………………………………………………….101
• 162. Take the Machine Out of Storage …………………………………………………102
• 163. Machine Security ……………………………………………………………………………103
• 164. General …………………………………………………………………………………….103
• 165. Security Locks …………………………………………………………………………..103
• 166. LiveLink ……………………………………………………………………………………103
• 167. Routine Maintenance
• 168. Service Requirements …………………………………………………………………….105
• 169. Introduction ……………………………………………………………………………….105
• 170. Owner-Operator Support …………………………………………………………….105
• 171. Service-Maintenance Agreements ……………………………………………….105
• 172. Initial Service and Inspection ……………………………………………………….105
• 173. Health and Safety …………………………………………………………………………..106
• 174. Lubricants …………………………………………………………………………………106
• 175. Introduction …………………………………………………………………………….106
• 176. Hygiene ………………………………………………………………………………….106
• 177. Storage ………………………………………………………………………………….106
• 178. Waste Disposal ……………………………………………………………………….106
• 179. Handling …………………………………………………………………………………106
• 180. First Aid – Oil …………………………………………………………………………..107
• 181. Spillage ………………………………………………………………………………….107
• 182. Fires ………………………………………………………………………………………107
• 183. Service Schedules ………………………………………………………………………….108
• 184. Introduction ……………………………………………………………………………….108
• 185. How to Use the Service Schedules ………………………………………………108
• 186. Pre-start Cold Checks, Service Points and Fluid Levels ………………….109
• 187. Functional Test and Final Inspection ……………………………………………. 112
• 188. Fluids, Lubricants and Capacities …………………………………………………….. 114
• 189. Coolant Mixtures ………………………………………………………………………. 115
• 190. Fuels ……………………………………………………………………………………….. 116
• 191. Acceptable and Unacceptable Fuels …………………………………………. 116
• 192. Sulphur Content ……………………………………………………………………… 118
• 193. Effects of Fuel Contaminates ……………………………………………………. 118
• 194. Tools ……………………………………………………………………………………………. 119
• 195. Toolbox ……………………………………………………………………………………. 119
• 196. Carrying Tools onto the Machine …………………………………………………. 119
• 197. Prepare the Machine for Maintenance ………………………………………………120
• 198. Introduction ……………………………………………………………………………….120
• 199. How to Make the Machine Safe (Loader Arm Lowered) ………………….121
• 200. How to Make the Machine Safe (Loader Arm Lifted) ………………………121
• 201. Installing the Loader Arm Safety Strut ………………………………………..121
• 202. Removing the Loader Arm Safety Strut ………………………………………122
• 203. Cleaning the Machine ……………………………………………………………………..123
• 204. Introduction ……………………………………………………………………………….123
• 205. Detergents ……………………………………………………………………………..123
• 206. Pressure Washing and Steam Cleaning ……………………………………..123
• 207. Preparing the Machine for Cleaning ……………………………………………..123
• 208. Cleaning the Machine …………………………………………………………………124
• 209. Checking for Damage ……………………………………………………………………..127
• 210. Check the Machine Body and Structure ………………………………………..127
• 211. Check the Tyres ………………………………………………………………………..127
• 212. Check the Seat and Seat Belt ……………………………………………………..127
• 213. Check the Hydraulic Hoses and Fittings ……………………………………….127
• 214. Check the Electrical Circuits ………………………………………………………..128
• 215. Checking The ROPS-FOPS Structure …………………………………………..128
• 216. Greasing ……………………………………………………………………………………….130
• 217. Introduction ……………………………………………………………………………….130
• 218. Preparing the Machine for Greasing …………………………………………….130
• 219. Loader Arms ……………………………………………………………………………..131
• 220. Backhoe and Quickhitch (Optional) ………………………………………………132
• 221. Front Axle (2WD) ……………………………………………………………………….133
• 222. Front Axle (4WD) ……………………………………………………………………….133
• 223. Driveshafts ……………………………………………………………………………….134
• 224. Front Driveshaft ………………………………………………………………………134
• 225. Rear Driveshaft ……………………………………………………………………….134
• 226. Stabilisers (Centremount Machines) …………………………………………….134
• 227. Kingpost …………………………………………………………………………………..135
• 228. Access Panels ……………………………………………………………………………….136
• 229. Introduction ……………………………………………………………………………….136
• 230. Engine Cover …………………………………………………………………………….136
• 231. Cab Machines …………………………………………………………………………136
• 232. Front Grille ………………………………………………………………………………..137
• 233. Side Panels ………………………………………………………………………………137
• 234. Air Conditioning ……………………………………………………………………………..139
• 235. Cleaning the Cab Air Conditioning Filter ……………………………………….139
• 236. Receiver Drier …………………………………………………………………………139
• 237. Brakes ………………………………………………………………………………………….140
• 238. Park Brake ………………………………………………………………………………..140
• 239. Introduction …………………………………………………………………………….140
• 240. Testing the Park Brake ……………………………………………………………..140
• 241. Park Brake Adjustment …………………………………………………………….141
• 242. Foot Brake ………………………………………………………………………………..141
• 243. Checking the Foot Brake Fluid Level ………………………………………….141
• 244. Electrical System ……………………………………………………………………………143
• 245. Battery ……………………………………………………………………………………..143
• 246. Battery Disconnection-Connection ……………………………………………..143
• 247. Battery Warning Indicator …………………………………………………………143
• 248. Checking the Electrolyte Level ………………………………………………….143
• 249. Jump Starting The Engine …………………………………………………………..145
• 250. Fuses ……………………………………………………………………………………….146
• 251. Relays ……………………………………………………………………………………..148
• 252. Engine ………………………………………………………………………………………….149
• 253. Oil and Filter ……………………………………………………………………………..149
• 254. Checking the Oil Level ……………………………………………………………..149
• 255. ……………………………………………………………………………………………..149
• 256. Changing the Oil and Filter ……………………………………………………….150
• 257. Cooling System …………………………………………………………………………151
• 258. Checking the Coolant Level
• 259. (Reservoir fitted Machines) ……………………………………………………….151
• 260. Checking the Coolant Level
• 261. (Non Reservoir fitted Machines) ………………………………………………..151
• 262. Front End Accessory Drive Belt …………………………………………………..152
• 263. Introduction …………………………………………………………………………….152
• 264. Inspecting the Drive Belt …………………………………………………………..153
• 265. Changing the Drive Belt ……………………………………………………………153
• 266. Engine Air Filter …………………………………………………………………………154
• 267. Cleaning the Air Filter Scavenge Pipe ………………………………………..154
• 268. Changing the Elements ……………………………………………………………154
• 269. Fuel System …………………………………………………………………………………..155
• 270. Introduction ……………………………………………………………………………….155
• 271. Water Separator and Engine Fuel Filter ………………………………………..155
• 272. Introduction …………………………………………………………………………….155
• 273. Draining the Water Separator and Engine Fuel Filter ……………………156
• 274. Changing the Water Separator Pre-Filter ……………………………………158
• 275. Cleaning Water Separator Pump ……………………………………………….159
• 276. Changing the Secondary Fuel Filter …………………………………………..160
• 277. Bleeding the System ………………………………………………………………….161
• 278. Mechanical Fuel Injection System ……………………………………………..161
• 279. Hydraulic System ……………………………………………………………………………162
• 280. Introduction ……………………………………………………………………………….162
• 281. Releasing the Hydraulic Pressure ………………………………………………..162
• 282. Hydraulic Tank Filler Cap ……………………………………………………………163
• 283. Fit the Cap ……………………………………………………………………………..163
• 284. Remove the Cap ……………………………………………………………………..163
• 285. Oil and Filter ……………………………………………………………………………..163
• 286. Checking the Fluid Level ………………………………………………………….163
• 287. Changing the Filter Element ……………………………………………………..164
• 288. Changing the Suctio