JCB 430ZXPLUS BSIII – Ashok Leyland H-Series Engine Operator Manual 9821-9900

Description

• Model List:
  • 430ZXPLUS BSIII – Ashok Leyland H-Series Engine

• 1. Important Information …………………………………………………………………………1
• 2. The Operator Manual …………………………………………………………………….1
• 3. Safety Warnings ……………………………………………………………………………1
• 4. Introduction
• 5. About this Manual ………………………………………………………………………………3
• 6. Machine Model and Serial Number ………………………………………………….3
• 7. Using this Manual ………………………………………………………………………….3
• 8. Left Side, Right Side ………………………………………………………………………3
• 9. Cab-Canopy …………………………………………………………………………………3
• 10. Cross References ………………………………………………………………………….3
• 11. Machine Description …………………………………………………………………………..4
• 12. The JCB Wheeled Loader ………………………………………………………………4
• 13. Intended Use ………………………………………………………………………………..4
• 14. Component Location ……………………………………………………………………..4
• 15. Safety Check List ……………………………………………………………………………….6
• 16. Safety – Yours and Others ………………………………………………………………6
• 17. General Safety ……………………………………………………………………………..6
• 18. Operating Safety …………………………………………………………………………..8
• 19. Maintenance Safety …………………………………………………………………….. 11
• 20. Safety Labels …………………………………………………………………………………..17
• 21. Introduction …………………………………………………………………………………17
• 22. Identifying Your Machine …………………………………………………………………..18
• 23. Machine Identification Plate ………………………………………………………….18
• 24. Operation
• 25. Introduction ……………………………………………………………………………………..19
• 26. Before Entering the Cab ……………………………………………………………………20
• 27. Entering and Leaving the Cab ……………………………………………………………21
• 28. Doors and Windows …………………………………………………………………………22
• 29. Opening and Closing the Door ………………………………………………………22
• 30. Opening and Closing the Window ………………………………………………….22
• 31. Seat Controls …………………………………………………………………………………..23
• 32. Introduction …………………………………………………………………………………23
• 33. Seat Controls ………………………………………………………………………………23
• 34. Console Arm Rest ……………………………………………………………………….24
• 35. Seat Belt …………………………………………………………………………………………25
• 36. Inertia Reel Seat Belt …………………………………………………………………..25
• 37. Visibility Aids ……………………………………………………………………………………26
• 38. Mirrors and Adjustment ………………………………………………………………..26
• 39. Cab Layout ……………………………………………………………………………………..30
• 40. Component Key …………………………………………………………………………..30
• 41. Drive Controls, Switches and Instruments ……………………………………………32
• 42. Drive Controls ……………………………………………………………………………..32
• 43. Switches …………………………………………………………………………………….36
• 44. Instrument Panel …………………………………………………………………………41
• 45. Operating Levers ……………………………………………………………………………..46
• 46. Control Layouts …………………………………………………………………………..46
• 47. Servo-Controls Lever …………………………………………………………………..47
• 48. Lower the Loader Arms in an Emergency ……………………………………….48
• 49. Safety Equipment …………………………………………………………………………….49
• 50. Beacon ………………………………………………………………………………………49
• 51. Control Locks ……………………………………………………………………………..49
• 52. Fire Extinguisher (if fitted) …………………………………………………………….50
• 53. Before Starting the Engine …………………………………………………………………51
• 54. Starting The Engine ………………………………………………………………………….53
• 55. Preparing the Machine for Travel ……………………………………………………….54
• 56. Introduction …………………………………………………………………………………54
• 57. Preparing for Road travel ……………………………………………………………..54
• 58. Preparing for Site travel ………………………………………………………………..55
• 59. Getting the Machine Moving ………………………………………………………………56
• 60. Operating Practices ……………………………………………………………………..56
• 61. Operating Procedure ……………………………………………………………………57
• 62. Stopping and Parking the Machine ……………………………………………………..58
• 63. Working with the Machine …………………………………………………………………59
• 64. Operating Practices and Site Safety ………………………………………………59
• 65. Safety Practices ………………………………………………………………………….59
• 66. Danger Zone ………………………………………………………………………………60
• 67. Log Moving-Handling ……………………………………………………………………60
• 68. Clothing and Safety Equipment ……………………………………………………..60
• 69. Working with a Shovel ………………………………………………………………….61
• 70. Working on Slopes ………………………………………………………………………63
• 71. Object Lifting ………………………………………………………………………………65
• 72. Operating Environment ……………………………………………………………………..67
• 73. Introduction …………………………………………………………………………………67
• 74. Operating in Low Temperatures …………………………………………………….67
• 75. Operating in High Temperatures ……………………………………………………67
• 76. Operating in Dusty or Sandy Areas ………………………………………………..67
• 77. Operating in Coastal Regions ……………………………………………………….67
• 78. Operating on Wet or Soft Ground …………………………………………………..67
• 79. Refuelling the Machine ……………………………………………………………………..68
• 80. Low Fuel Levels ………………………………………………………………………….68
• 81. Filling the Tank ……………………………………………………………………………68
• 82. Moving a Disabled Machine ………………………………………………………………70
• 83. Introduction …………………………………………………………………………………70
• 84. Preparation for Towing …………………………………………………………………70
• 85. Transporting the Machine ………………………………………………………………….72
• 86. Articulation Lock ………………………………………………………………………….73
• 87. Lifting the Machine …………………………………………………………………………..74
• 88. Storage of the Machine …………………………………………………………………….76
• 89. Introduction …………………………………………………………………………………76
• 90. Storage Area ………………………………………………………………………………76
• 91. Prepare the Machine for Storage …………………………………………………..76
• 92. Put the Machine into storage …………………………………………………………76
• 93. During Storage ……………………………………………………………………………76
• 94. Take the Machine Out of Storage …………………………………………………..77
• 95. Machine Security ……………………………………………………………………………..78
• 96. General ………………………………………………………………………………………78
• 97. LiveLink ……………………………………………………………………………………..78
• 98. Routine Maintenance
• 99. Service Requirements ………………………………………………………………………79
• 100. Introduction …………………………………………………………………………………79
• 101. Owner-Operator Support ………………………………………………………………79
• 102. Service-Maintenance Agreements …………………………………………………79
• 103. Initial Service and Inspection …………………………………………………………80
• 104. Fit for Purpose Tests for Lifting Equipment ………………………………………80
• 105. Obtaining Replacement Parts ………………………………………………………..80
• 106. Health and Safety …………………………………………………………………………….81
• 107. Lubricants …………………………………………………………………………………..81
• 108. Battery ……………………………………………………………………………………….83
• 109. Warning Symbols ………………………………………………………………………..84
• 110. First Aid-Electrolyte ……………………………………………………………………..84
• 111. Service Schedules ……………………………………………………………………………85
• 112. Introduction …………………………………………………………………………………85
• 113. How to Use the Service Schedules ………………………………………………..85
• 114. Calendar Equivalents …………………………………………………………………..85
• 115. Pre-start Cold Checks, Service Points and Fluid Levels ……………………86
• 116. Functional Test and Final Inspection ………………………………………………89
• 117. Fluids, Lubricants and Capacities ……………………………………………………….91
• 118. Specifications ……………………………………………………………………………..91
• 119. Coolant Mixtures …………………………………………………………………………92
• 120. Anti-Corrosion Additives ……………………………………………………………….92
• 121. Tools ………………………………………………………………………………………………93
• 122. Toolbox ………………………………………………………………………………………93
• 123. Carrying Tools onto Machine …………………………………………………………93
• 124. Prepare the Machine for Maintenance ………………………………………………..94
• 125. Introduction …………………………………………………………………………………94
• 126. How to Make the Machine Safe (Loader Arm Lowered) ……………………95
• 127. How to Make the Machine Safe (Loader Arm Raised) ………………………95
• 128. Safety Mechanism ……………………………………………………………………….96
• 129. Cleaning the Machine ……………………………………………………………………….98
• 130. Introduction …………………………………………………………………………………98
• 131. Preparing the Machine for Cleaning ……………………………………………….98
• 132. Cleaning the Machine …………………………………………………………………..98
• 133. Checking for Damage ……………………………………………………………………..100
• 134. Check the Machine Body and Structure ………………………………………..100
• 135. Check the Seat and Seat Belt ……………………………………………………..100
• 136. Check the Tyres ………………………………………………………………………..100
• 137. Check the Hydraulic Hoses and Fittings ……………………………………….100
• 138. Greasing ……………………………………………………………………………………….101
• 139. Introduction ……………………………………………………………………………….101
• 140. Preparing the Machine for Greasing …………………………………………….101
• 141. Loader Arm and Shovel ………………………………………………………………102
• 142. Centre Pivot, Rear Axle Pivots and Steer Rams …………………………….103
• 143. Driveshafts ……………………………………………………………………………….104
• 144. Access Panels ……………………………………………………………………………….105
• 145. Rear Grille ………………………………………………………………………………..105
• 146. Engine Covers …………………………………………………………………………..106
• 147. Brakes ………………………………………………………………………………………….107
• 148. Park Brake ………………………………………………………………………………..107
• 149. Electrical System …………………………………………………………………………… 111
• 150. Battery …………………………………………………………………………………….. 111
• 151. Battery Isolator Switch ……………………………………………………………….. 112
• 152. Jump Starting The Engine ………………………………………………………….. 113
• 153. Fuses ………………………………………………………………………………………. 114
• 154. Relays …………………………………………………………………………………….. 114
• 155. Engine …………………………………………………………………………………………. 116
• 156. Oil and Filter …………………………………………………………………………….. 116
• 157. Cooling System ………………………………………………………………………… 118
• 158. Front End Accessory Drive Belt …………………………………………………..120
• 159. Engine Air Filter …………………………………………………………………………122
• 160. Fuel System …………………………………………………………………………………..123
• 161. Fuel Pre-filter and Fuel Filter cum Water Separator ………………………..123
• 162. Hydraulic System ……………………………………………………………………………127
• 163. Introduction ……………………………………………………………………………….127
• 164. Release the Hydraulic Pressure …………………………………………………..127
• 165. Oil and Filter ……………………………………………………………………………..128
• 166. Transmission …………………………………………………………………………………130
• 167. Gearbox ……………………………………………………………………………………130
• 168. Axles ………………………………………………………………………………………..132
• 169. Tyres and Wheels …………………………………………………………………………..136
• 170. Tyre Inflation ……………………………………………………………………………..136
• 171. Checking the Wheel Nut Torques …………………………………………………137
• 172. Fire Extinguisher (if fitted) ………………………………………………………………..138
• 173. Checking the Fire Extinguisher ……………………………………………………138
• 174. Specifications
• 175. Dimensions ……………………………………………………………………………………139
• 176. Maximum Travel Speeds …………………………………………………………………141