Name: JCB 100 C-1, 90 Z-1 Operator Manual 9831-1000
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Description

Model List:
- 100 C-1, 90 Z-1

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 9
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Operator Protective Structure ………………………………………………………………………………………………. 11
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 13
33. Safety Label Identification ……………………………………………………………………………………………………. 14
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 17
36. Console Switches
37. General ……………………………………………………………………………………………………………………………… 18
38. Work Lights ……………………………………………………………………………………………………………………….. 18
39. Beacon ……………………………………………………………………………………………………………………………… 18
40. Overload Warning System …………………………………………………………………………………………………… 18
41. Excavator Arm Quickhitch …………………………………………………………………………………………………… 19
42. Controls Isolation ……………………………………………………………………………………………………………….. 19
43. Window Wipers ………………………………………………………………………………………………………………….. 19
44. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 19
45. Power Mode ………………………………………………………………………………………………………………………. 19
46. Automatic Idle ……………………………………………………………………………………………………………………. 19
47. Dozer Float ……………………………………………………………………………………………………………………….. 19
48. Interior Switches
49. Ignition Switch ……………………………………………………………………………………………………………………. 20
50. Cab Interior Light ……………………………………………………………………………………………………………….. 20
51. Control Pattern Selector ……………………………………………………………………………………………………… 21
52. Operation
53. Introduction
54. General ……………………………………………………………………………………………………………………………… 23
55. Operating Safety
56. General ……………………………………………………………………………………………………………………………… 24
57. Worksite Safety ………………………………………………………………………………………………………………….. 26
58. Risk Assessment ……………………………………………………………………………………………………………….. 27
59. Walk-Around Inspection
60. General ……………………………………………………………………………………………………………………………… 29
61. Entering and Leaving the Operator Station
62. General ……………………………………………………………………………………………………………………………… 30
63. Emergency Exit ………………………………………………………………………………………………………………….. 32
64. Doors
65. Operator Door ……………………………………………………………………………………………………………………. 33
66. Windows
67. Front Window …………………………………………………………………………………………………………………….. 35
68. Side Window ……………………………………………………………………………………………………………………… 36
69. Sun Visor-Sunblind
70. Sunblind ……………………………………………………………………………………………………………………………. 38
71. Before Starting the Engine
72. General ……………………………………………………………………………………………………………………………… 39
73. Operator Seat
74. General ……………………………………………………………………………………………………………………………… 41
75. Suspension Seat ………………………………………………………………………………………………………………… 41
76. Seat Belt
77. General ……………………………………………………………………………………………………………………………… 43
78. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 43
79. Mirrors
80. General ……………………………………………………………………………………………………………………………… 45
81. Starting the Engine
82. General ……………………………………………………………………………………………………………………………… 47
83. Immobiliser ………………………………………………………………………………………………………………………… 48
84. Warming Up ………………………………………………………………………………………………………………………. 50
85. Stopping and Parking
86. General ……………………………………………………………………………………………………………………………… 52
87. Preparing for Travel
88. General ……………………………………………………………………………………………………………………………… 53
89. Preparing for Worksite Travel ………………………………………………………………………………………………. 53
90. Beacon ……………………………………………………………………………………………………………………………… 53
91. Safety Equipment
92. General ……………………………………………………………………………………………………………………………… 55
93. Control Lock ………………………………………………………………………………………………………………………. 55
94. Drive Controls
95. Track Controls ……………………………………………………………………………………………………………………. 57
96. Hand Throttle Control …………………………………………………………………………………………………………. 57
97. Instruments
98. General ……………………………………………………………………………………………………………………………… 59
99. Instrument Panel ………………………………………………………………………………………………………………… 59
100. Getting the Machine Moving
101. General ……………………………………………………………………………………………………………………………… 69
102. Driving the Machine
103. General ……………………………………………………………………………………………………………………………… 70
104. Operating Levers-Pedals
105. General ……………………………………………………………………………………………………………………………… 71
106. Control Layouts ………………………………………………………………………………………………………………….. 71
107. Excavator Arm Controls ………………………………………………………………………………………………………. 71
108. Dozer Blade Controls …………………………………………………………………………………………………………. 74
109. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 75
110. Lifting and Loading
111. General ……………………………………………………………………………………………………………………………… 77
112. Load Charts ………………………………………………………………………………………………………………………. 77
113. Overload Warning System …………………………………………………………………………………………………… 78
114. Working with the Excavator Arm
115. General ……………………………………………………………………………………………………………………………… 79
116. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 79
117. Lifting With the Excavator Arm …………………………………………………………………………………………….. 79
118. Digging ……………………………………………………………………………………………………………………………… 80
119. Working with the Dozer Blade
120. General ……………………………………………………………………………………………………………………………… 83
121. Dozing and Grading ……………………………………………………………………………………………………………. 83
122. Scraping and Cutting ………………………………………………………………………………………………………….. 83
123. Backfilling ………………………………………………………………………………………………………………………….. 83
124. Slopes
125. General ……………………………………………………………………………………………………………………………… 85
126. Driving on Slopes ………………………………………………………………………………………………………………. 85
127. Working on Slopes …………………………………………………………………………………………………………….. 85
128. Heating, Ventilating and Air-Conditioning (HVAC)
129. General ……………………………………………………………………………………………………………………………… 86
130. Air-Conditioning Controls …………………………………………………………………………………………………….. 86
131. Power Sockets
132. Auxiliary Power Socket ……………………………………………………………………………………………………….. 88
133. Battery Isolator
134. General ……………………………………………………………………………………………………………………………… 89
135. Fire Extinguisher
136. General ……………………………………………………………………………………………………………………………… 90
137. Moving a Disabled Machine
138. General ……………………………………………………………………………………………………………………………… 91
139. Getting the Machine Unstuck ………………………………………………………………………………………………. 91
140. Jump-Starting the Engine ……………………………………………………………………………………………………. 91
141. Retrieval ……………………………………………………………………………………………………………………………. 92
142. Excavator Arm (Emergency Operation) …………………………………………………………………………………. 92
143. Lifting the Machine
144. General ……………………………………………………………………………………………………………………………… 94
145. Transporting the Machine
146. General ……………………………………………………………………………………………………………………………… 97
147. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 97
148. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 99
149. Operating Environment
150. General ……………………………………………………………………………………………………………………………. 101
151. Operating in Low Temperatures …………………………………………………………………………………………. 101
152. Operating in High Temperatures …………………………………………………………………………………………. 102
153. Refuelling
154. General ……………………………………………………………………………………………………………………………. 103
155. Low Fuel Levels ……………………………………………………………………………………………………………….. 103
156. Filling the Tank …………………………………………………………………………………………………………………. 103
157. Attachments
158. Working with Attachments
159. Introduction ………………………………………………………………………………………………………………………. 105
160. Attachments for your Machine ……………………………………………………………………………………………. 105
161. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 106
162. Impact Protection ……………………………………………………………………………………………………………… 109
163. Direct-Mounted Attachments
164. General ……………………………………………………………………………………………………………………………. 110
165. Quickhitch
166. Excavator Arm Quickhitch …………………………………………………………………………………………………. 111
167. Buckets
168. General ……………………………………………………………………………………………………………………………. 117
169. Bucket Teeth ……………………………………………………………………………………………………………………. 117
170. Rockbreaker
171. General ……………………………………………………………………………………………………………………………. 121
172. Preservation and Storage
173. Cleaning
174. General ……………………………………………………………………………………………………………………………. 125
175. Preparation ………………………………………………………………………………………………………………………. 125
176. Checking For Damage
177. General ……………………………………………………………………………………………………………………………. 127
178. Storage
179. General ……………………………………………………………………………………………………………………………. 128
180. Put into Storage ……………………………………………………………………………………………………………….. 128
181. During Storage …………………………………………………………………………………………………………………. 128
182. Take out of Storage ………………………………………………………………………………………………………….. 129
183. Security
184. General ……………………………………………………………………………………………………………………………. 130
185. JCB Plantguard ………………………………………………………………………………………………………………… 130
186. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 130
187. Maintenance
188. Introduction
189. General ……………………………………………………………………………………………………………………………. 131
190. Owner-Operator Support ……………………………………………………………………………………………………. 131
191. Service-Maintenance Agreements ………………………………………………………………………………………. 131
192. Obtaining Spare Parts ………………………………………………………………………………………………………. 132
193. Maintenance Safety
194. General ……………………………………………………………………………………………………………………………. 133
195. Fluids and Lubricants ……………………………………………………………………………………………………….. 134
196. Maintenance Schedules
197. General ……………………………………………………………………………………………………………………………. 138
198. How to Use the Maintenance Schedules …………………………………………………………………………….. 138
199. Maintenance Intervals ……………………………………………………………………………………………………….. 138
200. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 138
201. Functional Tests and Final Inspection …………………………………………………………………………………. 141
202. Maintenance Positions
203. General ……………………………………………………………………………………………………………………………. 142
204. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 142
205. Service Points
206. General ……………………………………………………………………………………………………………………………. 143
207. Access Apertures
208. General ……………………………………………………………………………………………………………………………. 146
209. Engine Compartment Cover ………………………………………………………………………………………………. 146
210. Tools
211. General ……………………………………………………………………………………………………………………………. 147
212. Toolbox ……………………………………………………………………………………………………………………………. 147
213. Lubrication
214. General ……………………………………………………………………………………………………………………………. 148
215. Preparation ………………………………………………………………………………………………………………………. 148
216. Attachments
217. General …………………………………………………………………………………………………………………………… 149
218. Body and Framework
219. General …………………………………………………………………………………………………………………………… 150
220. Slew Ring Bearings ………………………………………………………………………………………………………….. 150
221. Pivot Pins ………………………………………………………………………………………………………………………… 151
222. Operator Station
223. General …………………………………………………………………………………………………………………………… 152
224. Operator Protective Structure …………………………………………………………………………………………….. 152
225. Seat ………………………………………………………………………………………………………………………………… 152
226. Seat Belt …………………………………………………………………………………………………………………………. 152
227. Controls …………………………………………………………………………………………………………………………… 153
228. Engine
229. General …………………………………………………………………………………………………………………………… 154
230. Oil …………………………………………………………………………………………………………………………………… 154
231. Drive Belt ………………………………………………………………………………………………………………………… 156
232. Air Filter
233. General …………………………………………………………………………………………………………………………… 157
234. Outer Element …………………………………………………………………………………………………………………. 157
235. Dust Valve ………………………………………………………………………………………………………………………. 158
236. Fuel System
237. General …………………………………………………………………………………………………………………………… 159
238. Fuel Filter ………………………………………………………………………………………………………………………… 160
239. Engine Fuel Filter …………………………………………………………………………………………………………….. 160
240. Water Separator ………………………………………………………………………………………………………………. 161
241. Cooling System
242. General …………………………………………………………………………………………………………………………… 163
243. Coolant ……………………………………………………………………………………………………………………………. 163
244. Cooling Pack …………………………………………………………………………………………………………………… 163
245. Tracks
246. General …………………………………………………………………………………………………………………………… 165
247. Steel ……………………………………………………………………………………………………………………………….. 165
248. Rubber ……………………………………………………………………………………………………………………………. 167
249. Hydraulic System
250. General …………………………………………………………………………………………………………………………… 168
251. Services ………………………………………………………………………………………………………………………….. 169
252. Oil …………………………………………………………………………………………………………………………………… 169
253. Cylinder Rams …………………………………………………………………………………………………………………. 170
254. Electrical System
255. General …………………………………………………………………………………………………………………………… 171
256. Battery …………………………………………………………………………………………………………………………….. 171
257. Battery Isolator ………………………………………………………………………………………………………………… 172
258. Relays …………………………………………………………………………………………………………………………….. 173
259. Window Washer ……………………………………………………………………………………………………………….. 174
260. Miscellaneous