JCB 1CXWS Standard, 1CXT Standard Tier 3 Operator Manual 9821-0700-4

Description

• Model List:
  • 1CXWS Standard, 1CXT Standard Tier 3

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Product Compliance ………………………………………………………………………1
• 8. Machine Model and Serial Number ………………………………………………….1
• 9. Using this Manual ………………………………………………………………………….1
• 10. Left Side, Right Side ………………………………………………………………………2
• 11. Cab-Canopy …………………………………………………………………………………2
• 12. Cross References ………………………………………………………………………….2
• 13. Machine Description …………………………………………………………………………..3
• 14. The JCB 1CX ……………………………………………………………………………….3
• 15. Intended Use ………………………………………………………………………………..3
• 16. Safety Check List ……………………………………………………………………………….5
• 17. Safety – Yours and Others ………………………………………………………………5
• 18. General Safety ……………………………………………………………………………..5
• 19. Operating Safety …………………………………………………………………………..7
• 20. Maintenance Safety ……………………………………………………………………..10
• 21. Safety Labels …………………………………………………………………………………..15
• 22. Introduction …………………………………………………………………………………15
• 23. Safety Label Identification …………………………………………………………….16
• 24. Identifying Your Machine …………………………………………………………………..19
• 25. Machine Identification Plate ………………………………………………………….19
• 26. Component Identification Plates …………………………………………………….20
• 27. ROPS-FOPS Certification plate ……………………………………………………..21
• 28. FOPS Data Plate …………………………………………………………………………21
• 29. Machine Security ……………………………………………………………………………..22
• 30. Introduction …………………………………………………………………………………22
• 31. JCB Plantguard …………………………………………………………………………..22
• 32. Construction Equipment Security And Registration Scheme (CESAR) .22
• 33. Operation
• 34. Introduction ……………………………………………………………………………………..23
• 35. Before Entering the Cab ……………………………………………………………………24
• 36. Entering and Leaving the Cab ……………………………………………………………25
• 37. Emergency Exit …………………………………………………………………………..25
• 38. Doors and Windows …………………………………………………………………………26
• 39. Opening and Closing the Door ………………………………………………………26
• 40. Opening and Closing the Rear Window ………………………………………….26
• 41. Seat Controls …………………………………………………………………………………..27
• 42. Introduction …………………………………………………………………………………27
• 43. Standard Seat ……………………………………………………………………………..28
• 44. Suspension Seat …………………………………………………………………………29
• 45. Seat Belt …………………………………………………………………………………………30
• 46. Inertia Reel Seat Belt …………………………………………………………………..30
• 47. Visibility Aids ……………………………………………………………………………………31
• 48. Mirrors ……………………………………………………………………………………….31
• 49. Cab Layout (Manual Controls) ……………………………………………………………32
• 50. Component Key …………………………………………………………………………..33
• 51. Cab Layout (Servo Controls) ……………………………………………………………..34
• 52. Component Key …………………………………………………………………………..35
• 53. Drive Controls, Switches and Instruments ……………………………………………36
• 54. Drive Controls ……………………………………………………………………………..36
• 55. Switches …………………………………………………………………………………….37
• 56. Instrument Panel …………………………………………………………………………42
• 57. Cab Heater Controls (if fitted) ………………………………………………………..44
• 58. Operating Levers ……………………………………………………………………………..45
• 59. Introduction …………………………………………………………………………………45
• 60. Control Layouts …………………………………………………………………………..45
• 61. Loader Controls …………………………………………………………………………..46
• 62. Backhoe Controls ………………………………………………………………………..48
• 63. Stabiliser Controls ……………………………………………………………………….63
• 64. Auxiliary Controls ………………………………………………………………………..65
• 65. Safety Equipment …………………………………………………………………………….70
• 66. Boom and Slew Locks ………………………………………………………………….70
• 67. Control Lever Locks (If fitted) ………………………………………………………..72
• 68. Stabiliser Travel Locks ………………………………………………………………….73
• 69. Beacon ………………………………………………………………………………………73
• 70. Fire Extinguisher (If Fitted) ……………………………………………………………74
• 71. Before Starting The Engine ……………………………………………………………….75
• 72. Starting The Engine ………………………………………………………………………….76
• 73. Preparing The Machine For Travel ……………………………………………………..78
• 74. Road Travel ………………………………………………………………………………..78
• 75. Site Travel ………………………………………………………………………………….78
• 76. Travelling on the Road …………………………………………………………………79
• 77. Travelling on the Road (UK only) …………………………………………………..81
• 78. Getting the Machine Moving ………………………………………………………………82
• 79. Operating Practices ……………………………………………………………………..82
• 80. Stopping and Parking the Machine ……………………………………………………..83
• 81. Working With The Machine ……………………………………………………………….84
• 82. Operating Practices and Site Safety ………………………………………………84
• 83. Clothing and Safety Equipment ……………………………………………………..84
• 84. Danger Zone ………………………………………………………………………………84
• 85. Log Moving-Handling ……………………………………………………………………84
• 86. Safety Practices ………………………………………………………………………….84
• 87. Working With The Loader ……………………………………………………………..86
• 88. Working with the Backhoe …………………………………………………………….87
• 89. Use of Machines on Gradients or Slopes ………………………………………..95
• 90. Getting the Machine Unstuck ………………………………………………………..96
• 91. Operating Environment ……………………………………………………………………..97
• 92. Operating in Low Temperatures …………………………………………………….97
• 93. Operating in High Temperatures ……………………………………………………97
• 94. Operating in Dusty or Sandy Areas ………………………………………………..97
• 95. Operating in Coastal Regions ……………………………………………………….97
• 96. Operating on Wet or Soft Ground …………………………………………………..97
• 97. Refuelling the Machine ……………………………………………………………………..98
• 98. Low Fuel Levels ………………………………………………………………………….98
• 99. Filling the Tank ……………………………………………………………………………98
• 100. Moving a Disabled Machine …………………………………………………………….100
• 101. Retrieval …………………………………………………………………………………..100
• 102. Emergency Lower Procedure ………………………………………………………100
• 103. Transporting the Machine ………………………………………………………………..103
• 104. Loading a Disabled Machine ……………………………………………………….103
• 105. Loading a Serviceable Machine …………………………………………………..103
• 106. Transportation Safety …………………………………………………………………104
• 107. Lifting a Machine ……………………………………………………………………………105
• 108. Storage of the Machine …………………………………………………………………..107
• 109. Introduction ……………………………………………………………………………….107
• 110. Storage Area …………………………………………………………………………….107
• 111. Prepare the Machine for Storage …………………………………………………107
• 112. Put the Machine into Storage ………………………………………………………107
• 113. During Storage ………………………………………………………………………….107
• 114. Take the Machine Out of Storage …………………………………………………108
• 115. Routine Maintenance
• 116. Service Requirements …………………………………………………………………….109
• 117. Introduction ……………………………………………………………………………….109
• 118. Owner-Operator Support …………………………………………………………….109
• 119. Service-Maintenance Agreements ……………………………………………….109
• 120. Initial Service and Inspection ……………………………………………………….109
• 121. Fit for Purpose Tests for Lifting Equipment ……………………………………. 110
• 122. Obtaining Replacement Parts ……………………………………………………… 110
• 123. Health and Safety ………………………………………………………………………….. 111
• 124. Lubricants ………………………………………………………………………………… 111
• 125. Battery …………………………………………………………………………………….. 113
• 126. Service Schedules …………………………………………………………………………. 115
• 127. Introduction ………………………………………………………………………………. 115
• 128. How to Use the Service Schedules ……………………………………………… 115
• 129. Calendar Equivalents ………………………………………………………………… 115
• 130. Pre-start Cold Checks, Service Points and Fluid Levels …………………. 116
• 131. Functional Test and Final Inspection ……………………………………………. 119
• 132. Fluids, Lubricants and Capacities ……………………………………………………..121
• 133. Coolant Mixtures ……………………………………………………………………….122
• 134. Fluid Recommendations (Fuel Specification) …………………………………122
• 135. Diesel Fuel Characteristics – Perkins Recommendation ………………….124
• 136. Tools …………………………………………………………………………………………….130
• 137. Carrying Tools onto the Machine ………………………………………………….130
• 138. Tool Locations …………………………………………………………………………..130
• 139. Prepare the Machine for Maintenance ………………………………………………131
• 140. Introduction ……………………………………………………………………………….131
• 141. How to Make the Machine Safe (Loader Arms Lowered) …………………132
• 142. How to Make the Machine Safe (Loader Arms Lifted) ……………………..133
• 143. Cleaning the Machine ……………………………………………………………………..135
• 144. Introduction ……………………………………………………………………………….135
• 145. Preparing the Machine for Cleaning ……………………………………………..135
• 146. Cleaning the Machine …………………………………………………………………136
• 147. Checking for Damage ……………………………………………………………………..138
• 148. Check the Machine Body and Structure ………………………………………..138
• 149. Check the Tyres ………………………………………………………………………..138
• 150. Check the Seat and Seat Belt ……………………………………………………..138
• 151. Check the Hydraulic Hoses and Fittings ……………………………………….138
• 152. Check the Electrical Circuits ………………………………………………………..139
• 153. Checking the ROPS-FOPS Structure ……………………………………………139
• 154. Greasing ……………………………………………………………………………………….140
• 155. Introduction ……………………………………………………………………………….140
• 156. Preparing the Machine for Greasing …………………………………………….140
• 157. Every 10 Hours ………………………………………………………………………….140
• 158. Oiling ……………………………………………………………………………………………144
• 159. Oil the Control Levers …………………………………………………………………144
• 160. Oil the Door Hinges (Cab machines only) ……………………………………..144
• 161. Slew Oil Level Check …………………………………………………………………145
• 162. Access Panels ……………………………………………………………………………….146
• 163. Introduction ……………………………………………………………………………….146
• 164. Battery Cover ……………………………………………………………………………146
• 165. Engine Cover …………………………………………………………………………….146
• 166. Engine Side Panels ……………………………………………………………………147
• 167. Floor Plates ………………………………………………………………………………147
• 168. Brakes ………………………………………………………………………………………….148
• 169. Park Brake ………………………………………………………………………………..148
• 170. Electrical System ……………………………………………………………………………149
• 171. Battery ……………………………………………………………………………………..149
• 172. Jump Starting the Engine ……………………………………………………………152
• 173. Fuses ……………………………………………………………………………………….153
• 174. Relays ……………………………………………………………………………………..154
• 175. Engine ………………………………………………………………………………………….155
• 176. Oil and Filter ……………………………………………………………………………..155
• 177. Cooling System …………………………………………………………………………158
• 178. Alternator Drive Belt …………………………………………………………………..160
• 179. Air Filter ……………………………………………………………………………………161
• 180. Fuel System …………………………………………………………………………………..164
• 181. Introduction ……………………………………………………………………………….164
• 182. Drain the Fuel Filter ……………………………………………………………………165
• 183. Changing the Fuel Filter Element …………………………………………………166
• 184. Hydraulic System ……………………………………………………………………………167
• 185. Introduction ……………………………………………………………………………….167
• 186. Releasing the Hydraulic Pressure ………………………………………………..167
• 187. Oil and Filter ……………………………………………………………………………..168
• 188. Transmission …………………………………………………………………………………170
• 189. Tracked Machines ……………………………………………………………………..170
• 190. Wheeled Machines …………………………………………………………………….170
• 191. Tyres and Wheels …………………………………………………………………………..171
• 192. Tyre Inflation ……………………………………………………………………………..171
• 193. Checking the Wheel Nut Torques …………………………………………………172
• 194. Renewing Segments of Optional Non-Inflatable Tyres …………………….172
• 195. Tracks …………………………………………………………………………………………..173
• 196. Track Adjustment ……………………………………………………………………….173
• 197. Wear Pads …………………………………………………………………………………….174
• 198. Extending Dipper Wear Pads ………………………………………………………174
• 199. Windscreen Washer ……………………………………………………………………….176
• 200. Fire Extinguisher (if fitted) ………………………………………………………………..177
• 201. Checking the Fire Extinguisher ……………………………………………………177
• 202. Optional Attachments
• 203. Introduction ……………………………………………………………………………………179
• 204. Attachments for your Machine ………………………………………………………….180
• 205. Impact Protection ……………………………………………………………………………181
• 206. Removing Excavator Auxiliary Residual Pressure ………………………………182
• 207. Removing Loader Auxiliary Residual Pressure …………………………………..183
• 208. Connecting-Disconnecting Hydraulic Hoses ……………………………………….184
• 209. Introduction ……………………………………………………………………………….184
• 210. Connecting the Hydraulic Hoses ………………………………………………….184
• 211. Disconnecting the Hydraulic Hoses ………………………………………………185
• 212. Quick Release Couplings ……………………………………………………………186
• 213. Pallet Forks ……………………………………………………………………………………188
• 214. Safety ………………………………………………………………………………………188
• 215. Fitting-Removing Pallet Forks ……………………………………………………..188
• 216. Road Travel ………………………………………………………………………………188
• 217. Adjust the Fork Spacing ……………………………………………………………..188
• 218. Daily Maintenance ……………………………………………………………………..188
• 219. 4-in-1 Clamshovel …………………………………………………………………………..189
• 220. Introduction ……………………………………………………………………………….189
• 221. Using the 4 in-1 Shovel ………………………………………………………………189
• 222. Operation ………………………………………………………………………………….191
• 223. Manure-Silage Fork with Top Grab ……………………………………………………192
• 224. Safety ………………………………………………………………………………………192
• 225. Operation ………………………………………………………………………………….192
• 226. Control ……………………………………………………………………………………..192
• 227. Preparing for Travel ……………………………………………………………………192
• 228. Installing and Removing ……………………………………………………………..192
• 229. Using the Manure-Silage Fork ……………………………………………………..192
• 230. Daily Maintenance ……………………………………………………………………..192
• 231. Attachment Frame ………………………………………………………………………….193
• 232. Installing-Removing the Attachment Frame ……………………………………193
• 233. Excavator Quickhitch ………………………………………………………………………194
• 234. Introduction ……………………………………………………………………………….194
• 235. Installation ………………………………………………………………………………..194
• 236. Removal …………………………………………………………………………………..194
• 237. Maintenance ……………………………………………………………………………..195
• 238. Buckets …………………………………………………………………………………………196
• 239. Bucket Selection ………………………………………………………………………..196
• 240. Removing a Bucket – Non Quickhitch Models ………………………………..197
• 241. Installing a Bucket – Non Quickhitch Models ………………………………….198
• 242. Removing a Bucket from a Quickhitch ………………………………………….198
• 243. Installing a Bucket on a Quickhitch ………………………………………………200
• 244. Replacing Bucket Teeth ………………………………………………………………201
• 245. Specifications
• 246. Static Dimensions …………………………………………………………………………..203
• 247. 1CXWS Machines ……………………………………………………………………..203
• 248. Weight 1CXWS Machines …………………………………………………………..204
• 249. 1CXT Machines …………………………………………………………………………205
• 250. Weight 1CXT Machines ………………………………………………………………206
• 251. Performance Dimensions ………………………………………………………………..207
• 252. Performance Dimensions ………………………………………………………………..209
• 253. Noise Data ……………………………………………………………………………………. 211
• 254. Introduction ………………………………………………………………………………. 211
• 255. Wheeled 1CX Machines …………………………………………………………….. 211
• 256. Tracked 1CX Machines ……………………………………………………………… 211
• 257. Vibration Data ………………………………………………………………………………..212
• 258. Introduction ……………………………………………………………………………….212
• 259. Wheeled 1CX ……………………………………………………………………………213
• 260. Tracked 1CX ……………………………………………………………………………..214
• 261. Tyre Sizes and Pressures ………………………………………………………………..215
• 262. Specifications ……………………………………………………………………………215
• 263. Warranty Information
• 264. Machine Service Record Sheet ………………………………………………………..217
• 265. Registration Information ………………………………………………………………….219
• 266. European Community Standards
• 267. EC Declaration of Conformity …………………………………………………………..221
• 268. Introduction ……………………………………………………………………………….221
• 269. Explanation of the EC Declaration of Conformity ……………………………223